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Search Results (449)

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Keywords = conductor temperature

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19 pages, 3165 KB  
Article
A Sensor for Multi-Point Temperature Monitoring in Underground Power Cables
by Pedro Navarrete-Rajadel, Pedro Llovera-Segovia, Vicente Fuster-Roig and Alfredo Quijano-López
Sensors 2025, 25(17), 5490; https://doi.org/10.3390/s25175490 - 3 Sep 2025
Abstract
Underground electrical conductors, both medium-and high-voltage, play a crucial role in energy infrastructure. However, they present a maintenance challenge due to their difficult access. Unlike overhead installations, these cables remain hidden, making it harder to obtain key parameters, such as their temperature or [...] Read more.
Underground electrical conductors, both medium-and high-voltage, play a crucial role in energy infrastructure. However, they present a maintenance challenge due to their difficult access. Unlike overhead installations, these cables remain hidden, making it harder to obtain key parameters, such as their temperature or structural condition, in a simple manner. Current temperature measurement methods, including fiber-optic-based systems (DTS and LTS), involve high costs that limit their feasibility in medium-voltage networks, where more economically accessible alternatives are required. This study introduces an alternative system for monitoring the temperature of underground cables using NTC thermistors. Its design allows for reducing the number of connection conductors for sensors to just four regardless of the number of measurement points. The implemented measurement technique is based on the sequential activation of sensors and the integration of the recorded current to achieve an accurate thermal assessment. The tests conducted validate that this proposal represents an efficient, cost-effective, and highly scalable solution for implementation in electrical distribution networks. Full article
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24 pages, 3141 KB  
Article
Research on Transmission Line Icing Prediction for Power System Based on Improved Snake Optimization Algorithm-Optimized Deep Hybrid Kernel Extreme Learning Machine
by Guanhua Li, Haoran Chen, Shicong Sun, Tie Guo and Luyu Yang
Energies 2025, 18(17), 4646; https://doi.org/10.3390/en18174646 - 1 Sep 2025
Abstract
As extreme weather events become more frequent, the icing of transmission lines in winter has become more common, causing significant economic losses to power systems and drawing increasing attention. However, owing to the complexity of the conductor icing process, establishing high-precision ice thickness [...] Read more.
As extreme weather events become more frequent, the icing of transmission lines in winter has become more common, causing significant economic losses to power systems and drawing increasing attention. However, owing to the complexity of the conductor icing process, establishing high-precision ice thickness prediction models is vital for ensuring the safe and stable operation of power grids. Therefore, this paper proposes a hybrid model combining an improved snake optimization (ISO) algorithm, deep extreme learning machine (DELM), and hybrid kernel extreme learning machine (HKELM). Firstly, based on the analysis of the factors that influence the icing, the temperature, the humidity, the wind velocity, the wind direction, and the precipitation are selected as the weather parameters for the prediction model of the transmission line icing. Secondly, the HKELM is introduced into the regression layer of DELM to obtain the deep hybrid kernel extreme learning machine (DHKELM) model for ice thickness prediction. The SO algorithm is then augmented by incorporating the Latin hypercube sampling technique, t-distribution mutation strategy, and Cauchy mutation, enhancing its convergence. Finally, the ISO-DHKELM model is applied to the icing data of transmission lines in Sichuan Province for experiments. The simulation results indicate that this model not only performs well, but also enhances the accuracy of ice thickness predictions. Full article
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14 pages, 2868 KB  
Article
Effects of Ca Substitution in Single-Phase Sr1-xCaxTi0.8Fe0.2O3-ẟ Oxygen Transport Membranes and in Dual-Phase Sr1-xCaxTi0.8Fe0.2O3-ẟ-Ce0.8Gd0.2O2 Membranes
by Veronica Nigroni, Yuning Tang, Stefan Baumann, Doris Sebold, Enrico Malgrati and Paolo Fedeli
Membranes 2025, 15(9), 258; https://doi.org/10.3390/membranes15090258 - 29 Aug 2025
Viewed by 184
Abstract
Oxygen transport membranes (OTMs) have gained a lot of attention for their application in different innovative fields, but the development of new materials able to combine high oxygen permeability and good chemical stability is crucial to boost the exploitation of such membrane-based technologies. [...] Read more.
Oxygen transport membranes (OTMs) have gained a lot of attention for their application in different innovative fields, but the development of new materials able to combine high oxygen permeability and good chemical stability is crucial to boost the exploitation of such membrane-based technologies. Perovskite oxides are widely studied as mixed ionic-electronic conductors for the realization of OTMs. In this article, we focus on Sr1-xCaxTi0.8Fe0.2O3-ẟ (SCTF) perovskites and investigate the effect of Ca content on the A-site of the permeation properties, both in single-phase SCTF membranes and in dual-phase membranes obtained by combining SCTF and the ionic conductor Ce0.8Gd0.2O2 (CGO). In single-phase samples, we observed that the substitution of 40% Ca preserves the permeation performances of the non-substituted SrTi0.8Fe0.2O3−ẟ membrane while allowing for a substantial decrease in the sintering temperature, thus facilitating membrane manufacturing. In dual-phase membranes, the increase in the Ca content in the perovskite causes an increase in grain size. The permeation is, at least partially, controlled by the kinetics of the surface exchange reactions. This limitation can be overcome by the addition of an activation layer; however, the permeance of activated CGO-SCTF membranes still remains lower compared to the single-phase parent perovskitic membranes. Full article
(This article belongs to the Section Membrane Applications for Gas Separation)
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13 pages, 2972 KB  
Article
Investigation of Electrical Conduction Mechanisms in Silicone Rubber—Bismuth Ferrite Composites
by Cristian Casut, Daniel Ursu, Marinela Miclau, Iosif Malaescu and Catalin Nicolae Marin
Crystals 2025, 15(8), 721; https://doi.org/10.3390/cryst15080721 - 10 Aug 2025
Viewed by 405
Abstract
Three composite materials, made by inserting the same amount of BiFeO3/Bi25FeO40 powders (each powder having a different concentration of the secondary phase, Bi25FeO40: 10%, 20%, and 30%) into a silicone rubber (SR) matrix, were [...] Read more.
Three composite materials, made by inserting the same amount of BiFeO3/Bi25FeO40 powders (each powder having a different concentration of the secondary phase, Bi25FeO40: 10%, 20%, and 30%) into a silicone rubber (SR) matrix, were investigated to understand their electrical properties. Electrical conductivity measurements of the composite samples were carried out over a frequency range from 0.5 kHz to 2 MHz. The resulting conductivity spectra revealed two distinct regions: a low-frequency plateau corresponding to DC conductivity and a high-frequency region where AC conductivity increases with frequency. Some key electrical parameters, such as DC conductivity and band gap energy, were calculated using these measurements. An increase in Bi25FeO40 concentration resulted in a rise in DC conductivity from 5.61 × 10−5 S/m to 7.67 × 10−5 S/m across the composite samples. To gain further insight into the mechanisms of charge transport, both Jonscher’s universal response and the correlated barrier hopping (CBH) model were applied. The polaron model was also used to calculate the energy barrier for electrical conduction, but for higher temperatures (where the samples exhibit conductor behavior). The last part of the study was an aging analysis that showed a degradation of the investigated sample, as reflected by a decline in their conductive properties over time. Having no endothermic or exothermic events in the DTA curves, it is clear that the observed variation in conductive properties is not related to phase transitions, but it can be attributed to microstructural mechanisms, such as defects, microcracks, or structural disorders. These results can help in designing composite materials with desirable conductive properties by optimizing their filler concentration and processing conditions. Full article
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8 pages, 4923 KB  
Proceeding Paper
A Hardware Measurement Platform for Quantum Current Sensors
by Frederik Hoffmann, Ann-Sophie Bülter, Ludwig Horsthemke, Dennis Stiegekötter, Jens Pogorzelski, Markus Gregor and Peter Glösekötter
Eng. Proc. 2025, 101(1), 11; https://doi.org/10.3390/engproc2025101011 - 4 Aug 2025
Viewed by 390
Abstract
A concept towards current measurement in low and medium voltage power distribution networks is presented. The concentric magnetic field around the current-carrying conductor should be measured using a nitrogen-vacancy quantum magnetic field sensor. A bottleneck in current measurement systems is the readout electronics, [...] Read more.
A concept towards current measurement in low and medium voltage power distribution networks is presented. The concentric magnetic field around the current-carrying conductor should be measured using a nitrogen-vacancy quantum magnetic field sensor. A bottleneck in current measurement systems is the readout electronics, which are usually based on optically detected magnetic resonance (ODMR). The idea is to have a hardware that tracks up to four resonances simultaneously for the detection of the three-axis magnetic field components and the temperature. Normally, expensive scientific instruments are used for the measurement setup. In this work, we present an electronic device that is based on a Zynq 7010 FPGA (Red Pitaya) with an add-on board, which has been developed to control the excitation laser, the generation of the microwaves, and interfacing the photodiode, and which provides additional fast digital outputs. The T1 measurement was chosen to demonstrate the ability to read out the spin of the system. Full article
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20 pages, 10068 KB  
Article
Effect of AF Surface Nanostructure on AFRP Interface Properties Under Temperature: A MD Simulation Study
by Zhaohua Zhang, Guowei Xia, Chunying Qiao, Longyin Qiao, Fei Gao, Qing Xie and Jun Xie
Polymers 2025, 17(15), 2024; https://doi.org/10.3390/polym17152024 - 24 Jul 2025
Viewed by 309
Abstract
The insulating rod of aramid fiber-reinforced epoxy resin composites (AFRP) is an important component of gas-insulated switchgear (GIS). Under complex working conditions, the high temperature caused by voltage, current, and external climate change becomes one of the important factors that aggravate the interface [...] Read more.
The insulating rod of aramid fiber-reinforced epoxy resin composites (AFRP) is an important component of gas-insulated switchgear (GIS). Under complex working conditions, the high temperature caused by voltage, current, and external climate change becomes one of the important factors that aggravate the interface degradation between aramid fiber (AF) and epoxy resin (EP). In this paper, molecular dynamics (MD) simulation software is used to study the effect of temperature on the interfacial properties of AF/EP. At the same time, the mechanism of improving the interfacial properties of three nanoparticles with different properties (insulator Al2O3, semiconductor ZnO, and conductor carbon nanotube (CNT)) is explored. The results show that the increase in temperature will greatly reduce the interfacial van der Waals force, thereby reducing the interfacial binding energy between AF and EP, making the interfacial wettability worse. Furthermore, the addition of the three fillers can improve the interfacial adhesion of the composite material. Among them, Al2O3 and CNT maintain a large dipole moment at high temperature, making the van der Waals force more stable and the adhesion performance attenuation less. The Mulliken charge and energy gap of Al2O3 and ZnO decrease slightly with temperature but are still higher than AF, which is conducive to maintaining good interfacial insulation performance. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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19 pages, 4432 KB  
Article
Radial Temperature Distribution Characteristics of Long-Span Transmission Lines Under Forced Convection Conditions
by Feng Wang, Chuanxing Song, Xinghua Chen and Zhangjun Liu
Processes 2025, 13(7), 2273; https://doi.org/10.3390/pr13072273 - 16 Jul 2025
Viewed by 367
Abstract
This study proposes an iterative method based on thermal equilibrium equations to calculate the radial temperature distribution of long-span overhead transmission lines under forced convection. This paper takes the ACSR 500/280 conductor as the research object, establishes the three-dimensional finite element model considering [...] Read more.
This study proposes an iterative method based on thermal equilibrium equations to calculate the radial temperature distribution of long-span overhead transmission lines under forced convection. This paper takes the ACSR 500/280 conductor as the research object, establishes the three-dimensional finite element model considering the helix angle of the conductor, and carries out the experimental validation for the LGJ 300/40 conductor under the same conditions. The model captures internal temperature distribution through contour analysis and examines the effects of current, wind speed, and ambient temperature. Unlike traditional models assuming uniform conductor temperature, this method reveals internal thermal gradients and introduces a novel three-stage radial attenuation characterization. The iterative method converges and accurately reflects temperature variations. The results show a non-uniform radial distribution, with a maximum temperature difference of 8 °C and steeper gradients in aluminum than in steel. Increasing current raises temperature nonlinearly, enlarging the radial difference. Higher wind speeds reduce both temperature and radial difference, while rising ambient temperatures increase conductor temperature with a stable radial profile. This work provides valuable insights for the safe operation and optimal design of long-span transmission lines and supports future research on dynamic and environmental coupling effects. Full article
(This article belongs to the Section Energy Systems)
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31 pages, 2562 KB  
Review
Dynamic Line Rating: Technology and Future Perspectives
by Raúl Peña, Antonio Colmenar-Santos and Enrique Rosales-Asensio
Electronics 2025, 14(14), 2828; https://doi.org/10.3390/electronics14142828 - 15 Jul 2025
Viewed by 1015
Abstract
Dynamic Line Rating (DLR) technology is presented as a key solution to optimize the transmission capacity of power lines without the need to make investments in new infrastructure. Unlike traditional methods based on static estimates, DLR allows the thermal capacity of conductors to [...] Read more.
Dynamic Line Rating (DLR) technology is presented as a key solution to optimize the transmission capacity of power lines without the need to make investments in new infrastructure. Unlike traditional methods based on static estimates, DLR allows the thermal capacity of conductors to be evaluated in real time, considering the environmental and operational conditions. This article presents a state-of-the-art analysis of this technology, including a review of the main solutions currently available on the market. Likewise, the influence of variables such as ambient temperature, wind speed and direction or solar radiation in the determination of dynamic load capacity is discussed. It also reviews various pilot and commercial projects implemented internationally, evaluating their results and lessons learned. Finally, the main technological, regulatory, and operational challenges faced by the mass adoption of DLR are identified, including aspects such as the prediction of the dynamic capacity value, combination with other flexibility options, or integration with network management systems. This review is intended to serve as a basis for future developments and research in the field. Full article
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13 pages, 3785 KB  
Article
Experimental Investigation of Flame Spread Characteristics in Cable Fires Within Covered Trays Under Different Tilt Angles
by Changkun Chen, Yipeng Bao, Boyuan Zuo, Jia Zhang and Yuhuai Wang
Fire 2025, 8(7), 272; https://doi.org/10.3390/fire8070272 - 11 Jul 2025
Viewed by 593
Abstract
In the actual installation of cables, inclined cable laying within covered cable trays is a relatively common method. To investigate the effects of different tilt angles on the combustion behavior of cables within covered cable trays, aluminum conductor polyethylene-insulated power cables were used [...] Read more.
In the actual installation of cables, inclined cable laying within covered cable trays is a relatively common method. To investigate the effects of different tilt angles on the combustion behavior of cables within covered cable trays, aluminum conductor polyethylene-insulated power cables were used as the test cables. The flame morphology, temperature distribution, and fire spread rate during the cable combustion process were analyzed for experimental scenarios for which the cable laying angles and the ignition positions changed. The results indicate that the inclination angle of the covered cable tray has a significant impact on flame propagation and temperature distribution. For the ignition located at the lowest part of the cable, the fire spread rate increases significantly with the tilt angle. In contrast, for the ignition located at the highest part of the cable, the fire spread rate initially decreases slightly and then increases, with a relatively smaller overall change in magnitude. Under both ignition positions, the flame spread rate significantly increases at 15–30°. Therefore, in actual cable installation processes, cables within covered troughs should avoid large-angle inclinations. Full article
(This article belongs to the Special Issue Fire Detection and Public Safety, 2nd Edition)
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16 pages, 2849 KB  
Article
A Simulation Model for the Transient Characteristics of No-Insulation Superconducting Coils Based on T–A Formulation
by Zhihao He, Yingzhen Liu, Chenyi Yang, Jiannan Yang, Jing Ou, Chengming Zhang, Ming Yan and Liyi Li
Energies 2025, 18(14), 3669; https://doi.org/10.3390/en18143669 - 11 Jul 2025
Viewed by 435
Abstract
The no-insulation (NI) technique improves the stability and defect-tolerance of high-temperature superconducting (HTS) coils by enabling current redistribution, thereby reducing the risk of quenching. NI–HTS coils are widely applied in DC systems such as high-field magnets and superconducting field coils for electric machines. [...] Read more.
The no-insulation (NI) technique improves the stability and defect-tolerance of high-temperature superconducting (HTS) coils by enabling current redistribution, thereby reducing the risk of quenching. NI–HTS coils are widely applied in DC systems such as high-field magnets and superconducting field coils for electric machines. However, the presence of turn-to-turn contact resistance makes current distribution uneven, rendering traditional simulation methods unsuitable. To address this, a finite element method (FEM) based on the T–A formulation is proposed. This model solves coupled equations for the magnetic vector potential (A) and current vector potential (T), incorporating turn-to-turn contact resistance and anisotropic conductivity. The thin-strip approximation simplifies second-generation HTS materials as one-dimensional conductors, and a homogenization technique further reduces computational time by averaging the properties between turns, although it may limit the resolution of localized inter-turn effects. To verify the model’s accuracy, simulation results are compared against the H formulation, distributed circuit network (DCN) model, and experimental data. The proposed T–A model accurately reproduces key transient characteristics, including magnetic field evolution and radial current distribution, in both circular and racetrack NI coils. These results confirm the model’s potential as an efficient and reliable tool for transient electromagnetic analysis of NI–HTS coils. Full article
(This article belongs to the Section F: Electrical Engineering)
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20 pages, 6122 KB  
Article
Surface Charge and Electric Field Distribution of Direct-Current Gas-Insulated Transmission Lines’ Basin-Type Insulators Under Multi-Field Coupling
by Junran Jia, Xin Lin, Zhenxin Geng and Jianyuan Xu
Appl. Sci. 2025, 15(13), 7061; https://doi.org/10.3390/app15137061 - 23 Jun 2025
Viewed by 457
Abstract
In direct-current gas-insulated transmission lines (DC GIL), complex heat transfer processes accelerate surface charge accumulation on insulators, causing local electric field distortion and elevating the risk of surface flashover. This study develops a three-dimensional multi-physics coupled mathematical model for ±200 kV DC GIL [...] Read more.
In direct-current gas-insulated transmission lines (DC GIL), complex heat transfer processes accelerate surface charge accumulation on insulators, causing local electric field distortion and elevating the risk of surface flashover. This study develops a three-dimensional multi-physics coupled mathematical model for ±200 kV DC GIL basin-type insulators. The bulk and surface conductivity of insulator materials were experimentally measured under varying temperature and electric field conditions, with fitting equations derived to describe their behavior. The model investigates surface charge accumulation and electric field distribution under DC voltage and polarity-reversal conditions, incorporating multi-field coupling effects. Results show that, at a 3150 A current in a horizontally arranged DC GIL, insulator temperatures reach approximately 62.8 °C near the conductor and 32 °C near the enclosure, with the convex surface exhibiting higher temperatures than the concave surface and distinct radial variations. Under DC voltage, surface charge accumulates faster in high-temperature regions, with both charge and electric field distributions stabilizing after approximately 300 h, following significant changes within the first 40 h. Following stabilization, the distribution of surface charge and electric field varies across different radial directions. During polarity reversal, residual surface charges cause electric field distortion, increasing maximum field strength by 13.6% and 47.2% on the convex and concave surfaces, respectively, with greater distortion on the concave surface, as calculated from finite element simulations with a numerical accuracy of ±0.5% based on mesh convergence and solver tolerance. These findings offer valuable insights for enhancing DC GIL insulation performance. Full article
(This article belongs to the Special Issue Advances in Electrical Insulation Systems)
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22 pages, 9667 KB  
Article
A Simulation and a Computational Study on the Reliability Verification of Epoxy Resin Paper-Impregnated Bushings in Power Transformers
by Daijun Liu, Xiaobang Tong, Libao Liu, Xiaoying Dong, Tianming Yan, Wenkai Tang, Liming Wang, Bin Cao and Zimin Luo
Energies 2025, 18(13), 3239; https://doi.org/10.3390/en18133239 - 20 Jun 2025
Viewed by 438
Abstract
Epoxy resin paper-impregnated bushings, as critical insulating components in power transformers, are subjected to complex electric fields, thermal fields, and mechanical stresses over extended periods. Their performance stability is directly linked to the safe operation of transformers. Given the significant costs associated with [...] Read more.
Epoxy resin paper-impregnated bushings, as critical insulating components in power transformers, are subjected to complex electric fields, thermal fields, and mechanical stresses over extended periods. Their performance stability is directly linked to the safe operation of transformers. Given the significant costs associated with their production, reliability verification is a crucial aspect of their design and manufacturing process. This study employs the finite element simulation technology to systematically investigate the electric field distribution characteristics, thermal field distribution characteristics, and seismic performance reliability verification methods of epoxy resin paper-impregnated bushings. The simulation and calculation results indicate that for bushings with rated voltages of 40.5 kV, 72.5 kV, and 126 kV, the maximum radial electric field strengths are 1.38 kV/mm, 2.74 kV/mm, and 3.0 kV/mm, respectively, with axial electric field strengths all below allowable values. The insulation margin meets the 1.5 standard requirements. Under short-circuit conditions, the thermal stability analysis of the bushings reveals that the final conductor temperatures are all below 180 °C, indicating sufficient safety margins. All three types of bushings comply with the design requirements for an 8-degree earthquake intensity and are capable of effectively withstanding seismic loads. This research provides a theoretical foundation for the development and application of epoxy resin paper-impregnated bushings, offering a significant engineering application value in enhancing the safety and stability of transformers and power systems. Full article
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17 pages, 4135 KB  
Article
Temperature Estimation Method on Optic–Electric Composite Submarine Power Cable Based on Optical Fiber Distributed Sensing
by Chao Luo, Zhitao Feng, Yihua Zhu, Yuyan Liu, Yi Zhang, Ying Zhou, Muning Zhang and Lijuan Zhao
Photonics 2025, 12(6), 622; https://doi.org/10.3390/photonics12060622 - 19 Jun 2025
Viewed by 338
Abstract
The status of an optic–electric composite high-voltage submarine cable (referred to as submarine cable) can be monitored based on optical fiber-distributed sensing technology, and at the same time, no additional sensor is needed in the monitoring system. Currently, this technology is widely used [...] Read more.
The status of an optic–electric composite high-voltage submarine cable (referred to as submarine cable) can be monitored based on optical fiber-distributed sensing technology, and at the same time, no additional sensor is needed in the monitoring system. Currently, this technology is widely used in submarine cable monitoring systems. To estimate the temperatures of conductor and XLPE (cross-linked polyethylene) insulation of the submarine cable based on the ambient temperature and optical fiber temperature, the thermoelectric coupling field model of the 110 kV single-core submarine cable is established and validated. The thermoelectric coupling field models of the submarine cable with different values of ambient temperature and ampacity are built, and the influence of ambient temperature and ampacity on the temperatures of conductor, insulation and optical fiber is investigated. Furthermore, the relationship between the temperatures of the conductor and insulation and the ambient temperature and optical fiber temperature is obtained. Then, estimation formulas for temperatures of conductor and insulation of submarine cable according to ambient temperature and optical fiber temperature are obtained and preliminarily validated. This work lays the foundation for condition evaluation of the submarine cable insulation, life expectancy and maximum allowable ampacity estimation. Full article
(This article belongs to the Special Issue Advances in Optical Fiber Sensing Technology)
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17 pages, 4539 KB  
Article
Equivalent Modeling of Temperature Field for Amorphous Alloy 3D Wound Core Transformer for New Energy
by Jianwei Han, Xiaolin Hou, Xinglong Yao, Yunfei Yan, Zonghan Dai, Xiaohui Wang, Peng Zhao, Pengzhe Zhuang and Zhanyang Yu
Energies 2025, 18(12), 3212; https://doi.org/10.3390/en18123212 - 19 Jun 2025
Viewed by 348
Abstract
It is of the utmost importance to accurately solve the transformer temperature field, as it governs the overall performance and operational stability of the transformer. However, the intricate structure of high- and low-voltage windings, insulating materials, and other components presents numerous challenges for [...] Read more.
It is of the utmost importance to accurately solve the transformer temperature field, as it governs the overall performance and operational stability of the transformer. However, the intricate structure of high- and low-voltage windings, insulating materials, and other components presents numerous challenges for modeling. Temperature exerts a significant influence on insulation aging, and elevated temperatures can notably accelerate the degradation process of insulation materials, reducing their service life and increasing the risk of electrical failures. In view of this, this paper proposes an equivalent modeling method of the temperature field of the transformer HLV winding and studies the refined modeling of the winding part. First of all, in order to reduce the difficulty of temperature field modeling, based on the principle of constant thermal resistance, the fine high- and low-voltage windings are equivalent to large conductors, and the equivalent thermal conductivity coefficient of the high- and low-voltage windings is obtained, which improves the calculation accuracy and shortens the calculation time. Secondly, we verify the feasibility of the equivalent model before and after the simulation, analyze the influence of different boundary conditions on the winding temperature field distribution, and predict the local hotspot location and temperature trend. Finally, a 50 kVA amorphous alloy winding-core transformer is tested on different prototypes to verify the effectiveness of the proposed method. Full article
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24 pages, 6162 KB  
Article
Thermal Behavior of Plated Electrical Connectors Under High-Power and High-Frequency Excitation
by Yuqi Zhou, Jinchun Gao, Tianmeng Zhang and Jie Lei
Electronics 2025, 14(12), 2353; https://doi.org/10.3390/electronics14122353 - 8 Jun 2025
Viewed by 622
Abstract
The temperature variations of interconnected coaxial connectors in RF circuits are strongly influenced by the contact surface characteristics and the ferromagnetic properties of the electroplated materials. In this study, specially structured N-DIN connectors with either magnetic or non-magnetic plating were designed. A dedicated [...] Read more.
The temperature variations of interconnected coaxial connectors in RF circuits are strongly influenced by the contact surface characteristics and the ferromagnetic properties of the electroplated materials. In this study, specially structured N-DIN connectors with either magnetic or non-magnetic plating were designed. A dedicated high-frequency, high-power RF experimental platform was set up to monitor and measure the temperature and power of the connectors. Finite element analysis (FEA) was employed to simulate the current density and temperature distribution across the samples. Furthermore, an equivalent circuit model of the central conductor was established by integrating electrical contact theory with the magnetic hysteresis effect. Based on the voltage–temperature (V–T) relation and the derived magnetic field–magnetoresistance (H–M) relation, a predictive model for the temperature rise of the central conductor was formulated. Experimental results demonstrated good agreement with simulation predictions, validating the proposed model and highlighting the critical role of plating material properties in high-power RF connectors’ thermal effect. Full article
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