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Keywords = crystalline phase

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11 pages, 1817 KB  
Article
Laser-Induced Synthesis of Crystalline Silicon Compounds from Aluminum–Silica–Carbon Powder
by Andrey Ivanovich Gorodov, Vyacheslav Ivanovich Pavlenko, Daria Alexandrovna Sinebok, Natalia Igorevna Cherkashina, Roman Nikolaevich Yastrebinsky, Anna Viktorovna Yastrebinskaya and Nadezhda Ivanovna Bondarenko
J. Compos. Sci. 2025, 9(12), 643; https://doi.org/10.3390/jcs9120643 - 26 Nov 2025
Abstract
The paper investigates the feasibility of laser-induced synthesis of crystalline silicon compounds from a powder system consisting of metallic aluminum, amorphous silica, and carbon atoms. Using pulsed laser radiation (wavelength 1064 nm), it is experimentally demonstrated that varying the processing parameters—pulse energy, repetition [...] Read more.
The paper investigates the feasibility of laser-induced synthesis of crystalline silicon compounds from a powder system consisting of metallic aluminum, amorphous silica, and carbon atoms. Using pulsed laser radiation (wavelength 1064 nm), it is experimentally demonstrated that varying the processing parameters—pulse energy, repetition rate, scanning speed, and pulse duration—allows for targeted control of the phase composition of the products. Modes for the selective formation of crystalline silicon, mullite, and intermediate acid-soluble aluminosilicates are established. Using a simplified thermal model, a correlation is demonstrated between the achieved temperature in the irradiation zone and the formation of specific phases, with not only the peak temperature at the laser point but also the exposure time playing a key role. It is shown that crystalline acid-soluble silicate phases preceded the formation of mullite. The results of low-temperature laser synthesis of crystalline silicon-containing materials hold great promise for various applications. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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13 pages, 4036 KB  
Article
Thermal Analysis and Crystallization of Bioactive Glass “1d” in the SiO2-CaO-MgO-P2O5-CaF2-Na2O Compositional System
by Valentina Rigano, Dilshat U. Tulyaganov, Konstantinos Dimitriadis, Simeon Agathopoulos and Francesco Baino
Ceramics 2025, 8(4), 145; https://doi.org/10.3390/ceramics8040145 - 26 Nov 2025
Abstract
The crystallization behavior of the bioactive silicate glass “1d” was analyzed using non-isothermal conditions through differential scanning calorimetry (DSC). The plots carried out at different heating rates showed only one crystallization peak. The activation energy for crystallization was calculated through the equations proposed [...] Read more.
The crystallization behavior of the bioactive silicate glass “1d” was analyzed using non-isothermal conditions through differential scanning calorimetry (DSC). The plots carried out at different heating rates showed only one crystallization peak. The activation energy for crystallization was calculated through the equations proposed in the Kissinger and Matusita–Sakka models. The Johnson–Mehl–Avrami coefficient (n) was estimated by applying Ozawa and Augis–Bennet methods, resulting in a two-dimensional crystal growth. Crystalline phases which developed during high-temperature treatment were analyzed by X-ray diffraction and scanning electron microscopy. The activation energy for viscous flow was estimated to be 513 kJ/mol, which is lower than the activation energy for crystallization (539 kJ/mol). The Malek test highlighted that the crystallization process was more complex than a simple nucleation-growth mechanism. The sinterability parameter and Hruby coefficient showed the high stability of 1d glass against crystallization, which makes this bioactive material highly appealing for producing well-sintered products of biomedical interest, such as bioactive porous scaffolds for bone regeneration. Full article
(This article belongs to the Special Issue Advances in Ceramics, 3rd Edition)
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11 pages, 3679 KB  
Article
Crystallization of Lithium Zeolites onto Foamed Geopolymers
by Carlo Gravino, Assunta Campanile, Claudio Ferone, Domenico Caputo, Nicola Gargiulo, Barbara Liguori and Paolo Aprea
Materials 2025, 18(23), 5310; https://doi.org/10.3390/ma18235310 - 25 Nov 2025
Abstract
Lithium-containing zeolites are receiving significant attention due to their intriguing properties in various industrial applications, mainly related to gas separation and catalyzed processes. This paper presents an in-depth exploration of a nucleation strategy aimed at producing porous ceramic monoliths enriched with lithium zeolites. [...] Read more.
Lithium-containing zeolites are receiving significant attention due to their intriguing properties in various industrial applications, mainly related to gas separation and catalyzed processes. This paper presents an in-depth exploration of a nucleation strategy aimed at producing porous ceramic monoliths enriched with lithium zeolites. The synthesis was obtained by means of a geopolymer gel conversion, carried out by submerging either sodium- or lithium-rich geopolymers in lithium hydroxide solutions and performing a hydrothermal treatment. A full factorial design of experiments (DoE) was adopted to investigate the effect of LiOH molarity, treatment temperature, and time on the zeolite content in the samples. The most abundant and recurring zeolites obtained were Li-ABW (ABW) and lithium edingtonite (EDI). Concerning the lithium/sodium-containing systems, the competing presence of sodium directed the nucleation towards faujasite as well, together with minor amounts of other zeolites. In contrast, in pure lithium treatment media, the samples showed just ABW and EDI as the only crystalline phases. Full article
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19 pages, 2686 KB  
Article
Preparation and Characterization of Thermo-Compressed Guar Gum/Microcrystalline Cellulose Composites for Applications in Sustainable Packaging
by Prasong Srihanam, Jenjira Jirum, Pakin Noppawan, Nuanchai Khotsaeng and Yodthong Baimark
Polymers 2025, 17(23), 3124; https://doi.org/10.3390/polym17233124 - 25 Nov 2025
Abstract
In this study, we prepared guar gum (GG) films using a compression molding technique for the first time, incorporating glycerol as a plasticizer and microcrystalline cellulose (MCC) as a reinforcing filler. The chemical structures, thermal properties, crystalline structures, phase morphology, mechanical properties, moisture [...] Read more.
In this study, we prepared guar gum (GG) films using a compression molding technique for the first time, incorporating glycerol as a plasticizer and microcrystalline cellulose (MCC) as a reinforcing filler. The chemical structures, thermal properties, crystalline structures, phase morphology, mechanical properties, moisture content, and film opacity of thermo-compressed GG films were investigated. The results show that using glycerol as a plasticizer enhanced the flexibility of the thermo-compressed GG film and promoted its crystallization. The incorporation of glycerol enhanced the thermal stability of the GG film matrix. The addition of MCC enhanced the tensile strength of the plasticized GG film; however, it resulted in a decrease in elongation at break. The incorporation of MCC in plasticized GG films resulted in enhanced opacity and a decrease in moisture content. Thermo-compressed GG films can be customized to exhibit various properties by adjusting the glycerol and MCC contents, making them suitable for a range of eco-friendly and sustainable packaging applications. Full article
(This article belongs to the Special Issue Cellulose-Based Polymer Composites and Their Emerging Applications)
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20 pages, 4123 KB  
Article
Performance Evolution and Degradation Mechanism of Chemically Bonded Phosphate Ceramic Cement Under Freeze–Thaw Cycles
by Bo Pang, Runqing Liu, Yuanquan Yang and Yunpeng Cui
Materials 2025, 18(23), 5298; https://doi.org/10.3390/ma18235298 - 24 Nov 2025
Abstract
This study investigates the performance variations in chemically bonded phosphate ceramic (CBPC) cement under different media (water and 3% NaCl solution) environments subjected to varying numbers of freeze–thaw cycles, including changes in compressive strength, mass loss rate, phase composition, microstructure, external pH, and [...] Read more.
This study investigates the performance variations in chemically bonded phosphate ceramic (CBPC) cement under different media (water and 3% NaCl solution) environments subjected to varying numbers of freeze–thaw cycles, including changes in compressive strength, mass loss rate, phase composition, microstructure, external pH, and ion concentration, with the aim of elucidating its long-term durability degradation mechanisms and microstructural evolution. The results show that both the mass and compressive strength of CBPC cement first increase and then decrease with increasing freeze–thaw cycles. After 400 cycles, the compressive strength decreases by 29.91% in water and 25.16% in salt solution. The pH value rises with cycling, along with increased concentrations of K+, Mg2+, and PO43−, while Na+ and Cl concentrations decrease in salt solution. XRD/Rietveld analysis reveals that the content of MgKPO4·6H2O decreases from 28.1% to 19.5% (water) and 20.7% (salt), with a gradual reduction in crystallinity. TG/DTG and FTIR results confirm these findings, showing extensive microcracking in hydration products, which aligns with the observed macro-performance changes. Full article
(This article belongs to the Section Construction and Building Materials)
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18 pages, 1933 KB  
Article
Atomistic Insights into Structures and Dynamic Properties for Amorphous Aluminum/Lithium Alloys and Oxides
by Jiageng Xiong, Mi Zhang, Nijing Guo, Lijun Bao, Hua Hou and Baoshan Wang
Aerospace 2025, 12(12), 1041; https://doi.org/10.3390/aerospace12121041 - 24 Nov 2025
Abstract
Aluminum/lithium (Al/Li) alloy is a promising energetic material for solid composite propellants. The bonding structure, topological shape, density, cohesive energy, and mechanical and diffusion properties of the Al/Li alloy bulks and oxidation shells are calculated systematically using the large-scale force-field molecular dynamics simulations [...] Read more.
Aluminum/lithium (Al/Li) alloy is a promising energetic material for solid composite propellants. The bonding structure, topological shape, density, cohesive energy, and mechanical and diffusion properties of the Al/Li alloy bulks and oxidation shells are calculated systematically using the large-scale force-field molecular dynamics simulations together with the ab initio quantum chemistry calculations. Theoretical predicted structures and dynamic properties for various crystalline and amorphous reference compounds are compared with the available experimental data to validate the force-field simulations. The dependence of the structures and properties on the Li contents ranging from 2 to 50 wt% is clarified. It is revealed that both Al and Li atoms are resident in the same Al or Li environment in the Al/Li alloys. The presence of the crystalline δ’-Al3Li and β-AlLi phases in the Al/Li alloys is rationalized in terms of the coordination of Al/Li and the thermodynamic free energy of Li substitution. A homogenous six-coordinated Al/Li alloy could be generated with a Li content of 20 wt%. Young’s moduli of the alloys are improved via the low Li addition due to the anisotropic effect. The Al/Li/O oxidation shell is less dense than the amorphous alumina but the densities of oxides are generally higher than those of the corresponding Al/Li alloys. As the Li content increases, the Al/Li/O oxides form the ordered four-coordinated AlO4 passages together with the under-coordinated Li-O units, leading to considerably deteriorated mechanical performance and efficient Li diffusion with an activation energy of about 20 kJ/mol. The present work provides a deep understanding of the Al/Li alloys and Al/Li/O oxides in terms of performance and exposure stability. Full article
(This article belongs to the Special Issue Combustion of Solid Propellants)
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20 pages, 7705 KB  
Article
Synthesis and Properties of *BEA Zeolite Modified with Iron(III) Oxide
by Giovana Magalhães dos Santos, Mateus Freitas Paiva, Juliene Oliveira Campos de França, Sílvia Cláudia Loureiro Dias and José Alves Dias
Inorganics 2025, 13(12), 383; https://doi.org/10.3390/inorganics13120383 - 24 Nov 2025
Abstract
Modification of zeolitic structures through the incorporation of transition metal oxides has proven to be a promising approach for heterogeneous catalysis. In the present study, *BEA zeolite was modified using the incipient wetness impregnation method with varying amounts (10, 20, and 40 wt.%) [...] Read more.
Modification of zeolitic structures through the incorporation of transition metal oxides has proven to be a promising approach for heterogeneous catalysis. In the present study, *BEA zeolite was modified using the incipient wetness impregnation method with varying amounts (10, 20, and 40 wt.%) of iron(III) oxide to investigate its structural and physicochemical properties. Characterization techniques such as XRD, UV–Vis DRS, FT–IR, Raman spectroscopy, SEM/EDS, TEM/EDS, and SAED, as well as textural and thermal analyses, were employed to assess the main changes. Different iron species were detected, including isolated iron(III) and well-dispersed Fe2O3 nanoparticles coating the zeolite surface. Under the synthesis conditions, increased Fe2O3 loading promoted hematite nanocrystal growth and the formation of the α-Fe2O3 phase, as demonstrated by XRD, Raman, and SAED analyses. Key observations included the preservation of the zeolite framework, high relative crystallinity (ranging from 70% to 85%), and a band gap of approximately 2.0 eV. Furthermore, a general increase in mesoporosity and external surface area was observed, along with a reduction in the number of acidic sites. This decrease may be attributed to restricted accessibility of the probe molecule (pyridine) to Brønsted sites due to micropore blockage in *BEA. These results demonstrate that the adopted synthesis method effectively produced α-Fe2O3/BEA catalysts, with no other crystalline phases of iron(III) oxide detected. Full article
(This article belongs to the Special Issue Mixed Metal Oxides, 3rd Edition)
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14 pages, 2714 KB  
Article
Nitric Acid-Assisted Sol–Gel Synthesis of Defect-Rich TiO2 Nanoparticles: Structural Evolution and Visible-Light Photocatalytic Performance
by Y. J. Acosta-Silva, S. Gallardo-Hernández, H. Aguirre-Becerra, J. F. García-Trejo, Y. Matsumoto and A. Méndez-López
Inorganics 2025, 13(12), 382; https://doi.org/10.3390/inorganics13120382 - 24 Nov 2025
Viewed by 33
Abstract
TiO2 nanoparticles were synthesized by a nitric acid-assisted sol–gel route using three different amounts of nitric acid (NA) (0, 0.05, and 0.10 mL HNO3) to investigate how controlled acid addition influences their structural, optical, and photocatalytic behavior under visible-light irradiation. [...] Read more.
TiO2 nanoparticles were synthesized by a nitric acid-assisted sol–gel route using three different amounts of nitric acid (NA) (0, 0.05, and 0.10 mL HNO3) to investigate how controlled acid addition influences their structural, optical, and photocatalytic behavior under visible-light irradiation. X-ray diffraction and Raman spectroscopy confirmed the formation of phase-pure anatase TiO2, with slightly increased crystallinity and crystallite size upon NA incorporation. UV–Vis absorption and Tauc analysis revealed a systematic blue shift in the absorption edge accompanied by band-gap widening, attributed to electron–hole confinement and defect-state modification. Photoluminescence spectra showed enhanced visible emission with increasing acid content, indicating a higher density of oxygen vacancies and Ti3+ centers. SEM–EDX analysis verified homogeneous morphology, Ti–O stoichiometry, and the absence of extrinsic impurities. Although the TiO2 sample prepared with 0.10 mL of HNO3 (FNA) showed a wider band gap and slightly larger crystallite size, it still delivered the highest photocatalytic performance in methylene blue degradation, reaching about 74.8% removal after 240 min of visible-light exposure. This unexpected behavior can be explained by a defect-related mechanism in which NA promotes the formation of surface oxygen vacancies and Ti3+ sites. Because of these defects, new electronic states appear between the valence and conduction bands, allowing the material to absorb lower-energy light and improving how electrons interact with the dye. Full article
(This article belongs to the Special Issue Novel Photo(electro)catalytic Degradation)
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26 pages, 1617 KB  
Review
Evaporation-Driven Self-Assembly and Deposition Patterns of Protein Droplets: Mechanisms, Modulation, and Applications
by Xuanyi Zhang, Zehua Wang, Chenyang Wu and Dongdong Lin
Biophysica 2025, 5(4), 57; https://doi.org/10.3390/biophysica5040057 - 21 Nov 2025
Viewed by 94
Abstract
Protein droplets exhibit complex self-assembly and deposition behaviors driven by evaporation, which has attracted increasing attention in recent years. Under evaporation, limited volume and locally concentrated protein solutions can undergo liquid–liquid phase separation (LLPS) and liquid–liquid crystalline phase separation (LLCPS), inducing the formation [...] Read more.
Protein droplets exhibit complex self-assembly and deposition behaviors driven by evaporation, which has attracted increasing attention in recent years. Under evaporation, limited volume and locally concentrated protein solutions can undergo liquid–liquid phase separation (LLPS) and liquid–liquid crystalline phase separation (LLCPS), inducing the formation of concentrated droplets and anisotropic structures. The combined effects of interfacial tension and internal flow field induce a variety of deposition patterns on the substrate, providing great significance for the development of functional biomaterials. This paper reviews the physical processes experienced by protein/fibril droplets during evaporation, focusing on the formation mechanism of evaporation and their phase separation behaviors. At the same time, the review systematically summarized the key factors affecting the deposition patterns, and a variety of methods were introduced to pattern deposition, such as external electric field and micro-structured substrates. Furthermore, the potential applications of proteins/fibrils droplet deposition were discussed in multiple fields. This review aims to provide systematic theoretical support and experimental reference for understanding and controlling the deposition behavior of proteins/fibrils droplets, and to promote their further application in functional materials and biomedical engineering. Full article
41 pages, 3028 KB  
Review
Coefficient of Linear Thermal Expansion of Polymers and Polymer Composites: A Comprehensive Review
by Alexander G. Khina, Denis P. Bulkatov, Ivan P. Storozhuk and Alexander P. Sokolov
Polymers 2025, 17(23), 3097; https://doi.org/10.3390/polym17233097 - 21 Nov 2025
Viewed by 347
Abstract
This work presents a comprehensive literature review of the coefficient of linear thermal expansion (CLTE) of polymers and polymer composite materials (PCMs). It systematizes CLTE measurement methods for isotropic and anisotropic materials, including contact techniques such as dilatometry and thermomechanical analysis and non-contact [...] Read more.
This work presents a comprehensive literature review of the coefficient of linear thermal expansion (CLTE) of polymers and polymer composite materials (PCMs). It systematizes CLTE measurement methods for isotropic and anisotropic materials, including contact techniques such as dilatometry and thermomechanical analysis and non-contact methods such as digital image correlation, laser interferometry, diffraction-based techniques, and strain-gauge methods, with attention to their accuracy and fields of applicability. Furthermore, the review describes the principal mathemaical modeling approaches used to predict the CLTE of polymers and PCMs. The review also provides a comparative analysis of CLTE values for a broad range of thermoplastics (commodity, engineering, and high-performance grades) and thermosets, identifying the key factors that govern CLTE, such as the transition from the glassy to the viscous-flow state, the presence and anisotropy of a crystalline phase, and related structure–property effects. Special consideration is given to the factors determining the CLTE of polymer composites, including the properties of the polymer matrix, the nature, size, orientation and surface treatment of the filler, the architecture and reinforcement scheme of the composite, and the manufacturing process. The review also outlines application areas in which PCMs with controlled or reduced CLTE are required and illustrates these with specific examples. Thus, the article provides integrated view of the CLTE of polymers and PCMs, compiles reference data for CLTE values of various polymers and common composite fillers and offers practical recommendations for selecting polymer materials for fabricating goods that require high thermal dimensional stability. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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22 pages, 5143 KB  
Article
Geological Map of the Proclus Crater: A Study Case to Integrate Composition and Morpho-Stratigraphic Mapping on the Moon
by Cristian Carli, Lorenza Giacomini, Giovanna Serventi and Maria Sgavetti
Remote Sens. 2025, 17(23), 3786; https://doi.org/10.3390/rs17233786 - 21 Nov 2025
Viewed by 186
Abstract
Planetary mapping has progressively evolved due to the increasing availability of high-quality data and advancements in analytical techniques applied to both surface and subsurface features. In particular, the enhanced spatial resolution and broader coverage provided by cameras and spectrometers aboard orbiting spacecraft around [...] Read more.
Planetary mapping has progressively evolved due to the increasing availability of high-quality data and advancements in analytical techniques applied to both surface and subsurface features. In particular, the enhanced spatial resolution and broader coverage provided by cameras and spectrometers aboard orbiting spacecraft around planetary bodies, now enable the production of more detailed geostratigraphic maps. Which maps go beyond the traditional planetary approach, with mineralogical data contributing significantly to the development of more comprehensive final products. Proclus crater is a fresh crater, 28 km in diameter, located on the northwest rim of the Crisium basin, where crystalline plagioclase, as well as pyroxenes and olivine, have been detected. Here, preliminarily, the geomorphological map showed the different surface textures and lineaments of the crater, and a spectral unit map highlighted the different spectral units present in the area. The spectral unit map has been produced by using supervised classification, where the spectral endmembers were extracted by the mean of an automatic tool. The mineralogical interpretation retrieved from spectral endmembers supports the definition of six main spectral units and, moreover, indicates how two of them could be divided into subunits. Those subunits show the systematic variation in plagioclase, low-Ca and high-Ca pyroxene, and their relative abundances. Finally, the geostratigraphic maps associate compositional heterogeneity with different units of the crater, suggesting that this crater was originally characterized by lithologies rich in plagioclase, but mixed with variable low amounts of mafic phases. Since Proclus is a relatively small crater and the units better exposing the mineral’s original heterogeneity are principally distributed in the walls, the spectral units seem to suggest the presence of magma traps during the plagioclase floating during the lunar primary crust formation and constitute heterogeneous terrains within the Highland. Full article
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34 pages, 12258 KB  
Article
Iron-Rich Slag-Based Alkali-Activated Materials for Radioactive Waste Management: Characterization and Performance
by Shymaa Ali Fathi Ali, Lander Frederickx, Emile Mukiza, Michael I. Ojovan and Hans-Jürgen Steinmetz
Minerals 2025, 15(12), 1229; https://doi.org/10.3390/min15121229 - 21 Nov 2025
Viewed by 218
Abstract
Iron-rich metallurgical slag is an underutilized precursor in alkali-activated materials (AAMs), despite its abundance and potential in sustainable construction and waste immobilization. This study evaluates a binary AAM system (Aachen GP), comprising 50 wt.% blast furnace slag (BFS) and 50 wt.% iron-rich slag [...] Read more.
Iron-rich metallurgical slag is an underutilized precursor in alkali-activated materials (AAMs), despite its abundance and potential in sustainable construction and waste immobilization. This study evaluates a binary AAM system (Aachen GP), comprising 50 wt.% blast furnace slag (BFS) and 50 wt.% iron-rich slag (Fe2O3 ≈ 24.6 wt.%), against a BFS-only reference (Ref GP). Characterization included isothermal calorimetry, Fourier Transform Infrared Spectroscopy (FTIR), X-ray diffraction (XRD), thermogravimetric analysis (TGA), Scanning Electron Microscopy with Energy Dispersive X-ray spectroscopy (SEM–EDX), Brunauer–Emmett–Teller (BET) surface area, water permeability, porosity, and compressive strength. Aachen GP showed delayed setting (32.9 h), reduced cumulative heat (∼70 J/g), and lower bound water (4.6% at 28 days), indicating limited gel formation. Compared to Ref GP, it had higher porosity (38.4%), water permeability (1.42×1010 m/s), and BET surface area (12.4 m2/g), but lower 28-day strength (14.4 MPa vs. 43 MPa). Structural analysis revealed unreacted crystalline phases and limited amorphous gel. While Aachen GP meets regulatory strength thresholds (≥8 MPa) for low- to intermediate-level wasteforms in Belgium and Germany, its elevated porosity may impact long-term containment. Further studies on radionuclide leaching and durability under thermal and radiation stress are recommended. Full article
(This article belongs to the Special Issue Development in Alkali-Activated Materials and Applications)
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14 pages, 6012 KB  
Article
Thermal Stability and Phase Evolution in the Phosphorus-Containing High-Entropy Alloy Fe22Ni16Co19Mn12Cr16P15
by Krzysztof Ziewiec, Marcin Jasiński and Aneta Ziewiec
Materials 2025, 18(23), 5261; https://doi.org/10.3390/ma18235261 - 21 Nov 2025
Viewed by 196
Abstract
This study investigates the Fe22Ni16Co19Mn12Cr16P15 alloy designed to enhance glass-forming ability. The alloy was synthesized by arc melting and examined using infrared thermography, differential scanning calorimetry (DSC), scanning electron microscopy with energy-dispersive [...] Read more.
This study investigates the Fe22Ni16Co19Mn12Cr16P15 alloy designed to enhance glass-forming ability. The alloy was synthesized by arc melting and examined using infrared thermography, differential scanning calorimetry (DSC), scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS), and X-ray diffraction (XRD). Thermographic measurements revealed a temperature arrest at ~1007 K associated with eutectic crystallization, accompanied by contraction visible as a flattened ingot surface. DSC confirmed the dominant eutectic transformation (−170.7 J/g). Compared with the previously studied Fe22Ni16Co19Mn12Cr16P15 alloy, this composition showed a simplified transformation sequence and a larger eutectic fraction. DSC of melt-spun ribbons demonstrated a three-step crystallization (659 K, 699 K, 735–773 K, completion ~820 K) with a total enthalpy of 180.4 J/g. The broad crystallization interval (ΔTc ≈ 161 K) indicates enhanced thermal stability compared with simpler Ni–P or Fe–Ni–P–C alloys. SEM/EDS observations revealed eutectic colonies with predominantly rod-like morphology and chemical partitioning in inter-colony regions, favoring precipitation of transition metal phosphides. XRD confirmed four crystalline phases (Fe–Ni, CrCoP, Ni3P, MnNiP) in ingots, while ribbons exhibited a fully amorphous structure. These findings demonstrate that Fe22Ni16Co19Mn12Cr16P15 possesses good glass-forming ability but forms multiple phosphides under slower cooling. Precise cooling control is thus essential for tailoring its amorphous or crystalline state. Full article
(This article belongs to the Special Issue Fabrication, Characterization, and Application of High Entropy Alloy)
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35 pages, 6556 KB  
Review
Artificial Intelligence-Guided Pulsed Synthesis of Zinc Oxide Nanostructures on Thin Metal Shells
by Serguei P. Murzin
Processes 2025, 13(11), 3755; https://doi.org/10.3390/pr13113755 - 20 Nov 2025
Viewed by 432
Abstract
Zinc oxide (ZnO) nanostructures have been intensively investigated for applications in sensing, photocatalysis, and optoelectronic devices, where functional performance is strongly governed by morphology, crystallinity, and defect structure. Conventional wet-chemical and vapor-phase growth methods often require long processing times or complex chemistries and [...] Read more.
Zinc oxide (ZnO) nanostructures have been intensively investigated for applications in sensing, photocatalysis, and optoelectronic devices, where functional performance is strongly governed by morphology, crystallinity, and defect structure. Conventional wet-chemical and vapor-phase growth methods often require long processing times or complex chemistries and face reproducibility and compatibility challenges when applied to thin, flexible, or curved metallic substrates. Pulsed high-energy techniques—such as pulsed laser deposition (PLD), high-power impulse magnetron sputtering (HiPIMS), and pulsed laser or plasma processing—offer a versatile alternative, enabling rapid and localized synthesis both from and on Zn-bearing thin shells. These methods create transient nonequilibrium conditions that accelerate oxidation and promote spatially controlled nanostructure formation. This review highlights the emerging integration of artificial intelligence (AI) with pulsed ZnO synthesis on thin metallic substrates, emphasizing standardized data reporting, Bayesian optimization and active learning for efficient parameter exploration, physics-informed and graph-based neural networks for predictive modeling, and reinforcement learning for adaptive process control. By connecting synthesis dynamics with data-driven modeling, the review outlines a path toward predictive and autonomous control of ZnO nanostructure formation. Future perspectives include autonomous experimental workflows, machine-vision-assisted diagnostics, and the extension of AI-guided pulsed synthesis strategies to other functional metal oxide systems. Full article
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30 pages, 6871 KB  
Article
Robust All-Solid-State Batteries with Sodium Ion Electrolyte, Aluminum and Additive Manufacturing Inconel 625 Electrodes
by Manuela C. Baptista, Antonio B. Vale, Jose M. Costa and Maria Helena Braga
Molecules 2025, 30(22), 4465; https://doi.org/10.3390/molecules30224465 - 19 Nov 2025
Viewed by 495
Abstract
This study investigates all-solid-state batteries employing multifunctional metallic current collectors/electrodes that remain electrochemically inert toward an alkali-based Na ion solid electrolyte. Inconel 625 was evaluated as the positive current collector in combination with aluminum as the negative electrode and the ferroelectric electrolyte Na2.99Ba0.005OCl. [...] Read more.
This study investigates all-solid-state batteries employing multifunctional metallic current collectors/electrodes that remain electrochemically inert toward an alkali-based Na ion solid electrolyte. Inconel 625 was evaluated as the positive current collector in combination with aluminum as the negative electrode and the ferroelectric electrolyte Na2.99Ba0.005OCl. The inertness of both electrodes enabled the construction of a robust device architecture that behaved as a true battery, exhibiting a two-phase equilibrium discharge plateau at ~1.1 V despite the absence of traditional Faradaic reactions. After a one-month rest period, the cell was sequentially discharged through external resistors and retained full functionality for one year. Cyclic voltammetry confirmed a stable electrochemical response over repeated cycling. The final long-term discharge under a 9.47 kΩ load produced a steady ~0.92 V plateau and delivered a total capacity of 35 mAh (~2.3 mAh·cm−2). Post-mortem analyses revealed excellent chemical and mechanical stability of Inconel 625 after extended operation, while aluminum showed superficial surface degradation attributed to residual moisture, with X-ray diffraction indicating the formation of aluminum hydroxide. Scanning Kelvin probe measurements guided electrode selection and provided insight into interfacial energetics, whereas scanning electron microscopy confirmed interface integrity. Complementary density functional theory simulations optimized the crystalline bulk and surfaces of Inconel, demonstrating interfacial stability at the atomic scale. Overall, this work elucidates the fundamental driving forces underlying traditional battery operation by studying a “capacity-less” system, highlighting the central role of interfacial electrostatics in sustaining battery-like discharge behavior in the absence of redox-active electrodes. Full article
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