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Keywords = cup grinding wheel wear

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15 pages, 6197 KB  
Article
Novel, High-Precision, On-Machine Approach for Measuring Cup Grinding Wheel Wear Using a Moveable Laser Displacement Sensor
by Chung-Ying Wang, Chien-Yao Huang and Yen-Han Chiang
J. Manuf. Mater. Process. 2025, 9(4), 122; https://doi.org/10.3390/jmmp9040122 - 7 Apr 2025
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Abstract
This study developed a movable, high-precision laser measurement system for assessing wear on cup grinding wheels. The proposed setup employs a Keyence CL-P070 laser sensor with a resolution of 0.25 μm and has a simple installation process that supports flexible deployment on multiple [...] Read more.
This study developed a movable, high-precision laser measurement system for assessing wear on cup grinding wheels. The proposed setup employs a Keyence CL-P070 laser sensor with a resolution of 0.25 μm and has a simple installation process that supports flexible deployment on multiple workstations. Unlike traditional static configurations, the compact design requires minimal adjustment and enables versatile positioning across operational environments. An automated measurement procedure was developed that can capture changes in the grinding wheel profile between grinding cycles. The experimental results indicate that the proposed system has high repeatability and accuracy in detecting the subtle progression of wear in cup grinding wheels. The proposed approach provides a user-friendly on-machine measurement solution that can improve quality control and operational efficiency in industrial grinding processes. Full article
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