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20 pages, 15898 KB  
Article
Design of a Humanoid Upper-Body Robot and Trajectory Tracking Control via ZNN with a Matrix Derivative Observer
by Hong Yin, Hongzhe Jin, Yuchen Peng, Zijian Wang, Jiaxiu Liu, Fengjia Ju and Jie Zhao
Biomimetics 2025, 10(8), 505; https://doi.org/10.3390/biomimetics10080505 - 2 Aug 2025
Viewed by 724
Abstract
Humanoid robots have attracted considerable attention for their anthropomorphic structure, extended workspace, and versatile capabilities. This paper presents a novel humanoid upper-body robotic system comprising a pair of 8-degree-of-freedom (DOF) arms, a 3-DOF head, and a 3-DOF torso—yielding a 22-DOF architecture inspired by [...] Read more.
Humanoid robots have attracted considerable attention for their anthropomorphic structure, extended workspace, and versatile capabilities. This paper presents a novel humanoid upper-body robotic system comprising a pair of 8-degree-of-freedom (DOF) arms, a 3-DOF head, and a 3-DOF torso—yielding a 22-DOF architecture inspired by human biomechanics and implemented via standardized hollow joint modules. To overcome the critical reliance of zeroing neural network (ZNN)-based trajectory tracking on the Jacobian matrix derivative, we propose an integration-enhanced matrix derivative observer (IEMDO) that incorporates nonlinear feedback and integral correction. The observer is theoretically proven to ensure asymptotic convergence and enables accurate, real-time estimation of matrix derivatives, addressing a fundamental limitation in conventional ZNN solvers. Workspace analysis reveals that the proposed design achieves an 87.7% larger total workspace and a remarkable 3.683-fold expansion in common workspace compared to conventional dual-arm baselines. Furthermore, the observer demonstrates high estimation accuracy for high-dimensional matrices and strong robustness to noise. When integrated into the ZNN controller, the IEMDO achieves high-precision trajectory tracking in both simulation and real-world experiments. The proposed framework provides a practical and theoretically grounded approach for redundant humanoid arm control. Full article
(This article belongs to the Special Issue Bio-Inspired and Biomimetic Intelligence in Robotics: 2nd Edition)
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15 pages, 10795 KB  
Article
DigiHortiRobot: An AI-Driven Digital Twin Architecture for Hydroponic Greenhouse Horticulture with Dual-Arm Robotic Automation
by Roemi Fernández, Eduardo Navas, Daniel Rodríguez-Nieto, Alain Antonio Rodríguez-González and Luis Emmi
Future Internet 2025, 17(8), 347; https://doi.org/10.3390/fi17080347 - 31 Jul 2025
Viewed by 603
Abstract
The integration of digital twin technology with robotic automation holds significant promise for advancing sustainable horticulture in controlled environment agriculture. This article presents DigiHortiRobot, a novel AI-driven digital twin architecture tailored for hydroponic greenhouse systems. The proposed framework integrates real-time sensing, predictive modeling, [...] Read more.
The integration of digital twin technology with robotic automation holds significant promise for advancing sustainable horticulture in controlled environment agriculture. This article presents DigiHortiRobot, a novel AI-driven digital twin architecture tailored for hydroponic greenhouse systems. The proposed framework integrates real-time sensing, predictive modeling, task planning, and dual-arm robotic execution within a modular, IoT-enabled infrastructure. DigiHortiRobot is structured into three progressive implementation phases: (i) monitoring and data acquisition through a multimodal perception system; (ii) decision support and virtual simulation for scenario analysis and intervention planning; and (iii) autonomous execution with feedback-based model refinement. The Physical Layer encompasses crops, infrastructure, and a mobile dual-arm robot; the virtual layer incorporates semantic modeling and simulation environments; and the synchronization layer enables continuous bi-directional communication via a nine-tier IoT architecture inspired by FIWARE standards. A robot task assignment algorithm is introduced to support operational autonomy while maintaining human oversight. The system is designed to optimize horticultural workflows such as seeding and harvesting while allowing farmers to interact remotely through cloud-based interfaces. Compared to previous digital agriculture approaches, DigiHortiRobot enables closed-loop coordination among perception, simulation, and action, supporting real-time task adaptation in dynamic environments. Experimental validation in a hydroponic greenhouse confirmed robust performance in both seeding and harvesting operations, achieving over 90% accuracy in localizing target elements and successfully executing planned tasks. The platform thus provides a strong foundation for future research in predictive control, semantic environment modeling, and scalable deployment of autonomous systems for high-value crop production. Full article
(This article belongs to the Special Issue Advances in Smart Environments and Digital Twin Technologies)
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31 pages, 11649 KB  
Article
Development of Shunt Connection Communication and Bimanual Coordination-Based Smart Orchard Robot
by Bin Yan and Xiameng Li
Agronomy 2025, 15(8), 1801; https://doi.org/10.3390/agronomy15081801 - 25 Jul 2025
Viewed by 345
Abstract
This research addresses the enhancement of operational efficiency in apple-picking robots through the design of a bimanual spatial configuration enabling obstacle avoidance in contemporary orchard environments. A parallel coordinated harvesting paradigm for dual-arm systems was introduced, leading to the construction and validation of [...] Read more.
This research addresses the enhancement of operational efficiency in apple-picking robots through the design of a bimanual spatial configuration enabling obstacle avoidance in contemporary orchard environments. A parallel coordinated harvesting paradigm for dual-arm systems was introduced, leading to the construction and validation of a six-degree-of-freedom bimanual apple-harvesting robot. Leveraging the kinematic architecture of the AUBO-i5 manipulator, three spatial layout configurations for dual-arm systems were evaluated, culminating in the adoption of a “workspace-overlapping Type B” arrangement. A functional prototype of the bimanual apple-harvesting system was subsequently fabricated. The study further involved developing control architectures for two end-effector types: a compliant gripper and a vacuum-based suction mechanism, with corresponding operational protocols established. A networked communication framework for parallel arm coordination was implemented via Ethernet switching technology, enabling both independent and synchronized bimanual operation. Additionally, an intersystem communication protocol was formulated to integrate the robotic vision system with the dual-arm control architecture, establishing a modular parallel execution model between visual perception and motion control modules. A coordinated bimanual harvesting strategy was formulated, incorporating real-time trajectory and pose monitoring of the manipulators. Kinematic simulations were executed to validate the feasibility of this strategy. Field evaluations in modern Red Fuji apple orchards assessed multidimensional harvesting performance, revealing 85.6% and 80% success rates for the suction and gripper-based arms, respectively. Single-fruit retrieval averaged 7.5 s per arm, yielding an overall system efficiency of 3.75 s per fruit. These findings advance the technological foundation for intelligent apple-harvesting systems, offering methodologies for the evolution of precision agronomic automation. Full article
(This article belongs to the Special Issue Smart Farming: Advancing Techniques for High-Value Crops)
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27 pages, 11254 KB  
Article
Improved RRT-Based Obstacle-Avoidance Path Planning for Dual-Arm Robots in Complex Environments
by Jing Wang, Genliang Xiong, Bowen Dang, Jianli Chen, Jixian Zhang and Hui Xie
Machines 2025, 13(7), 621; https://doi.org/10.3390/machines13070621 - 18 Jul 2025
Viewed by 611
Abstract
To address the obstacle-avoidance path-planning requirements of dual-arm robots operating in complex environments, such as chemical laboratories and biomedical workstations, this paper proposes ODSN-RRT (optimization-direction-step-node RRT), an efficient planner based on rapidly-exploring random trees (RRT). ODSN-RRT integrates three key optimization strategies. First, a [...] Read more.
To address the obstacle-avoidance path-planning requirements of dual-arm robots operating in complex environments, such as chemical laboratories and biomedical workstations, this paper proposes ODSN-RRT (optimization-direction-step-node RRT), an efficient planner based on rapidly-exploring random trees (RRT). ODSN-RRT integrates three key optimization strategies. First, a two-stage sampling-direction strategy employs goal-directed growth until collision, followed by hybrid random-goal expansion. Second, a dynamic safety step-size strategy adapts each extension based on obstacle size and approach angle, enhancing collision detection reliability and search efficiency. Third, an expansion-node optimization strategy generates multiple candidates, selects the best by Euclidean distance to the goal, and employs backtracking to escape local minima, improving path quality while retaining probabilistic completeness. For collision checking in the dual-arm workspace (self and environment), a cylindrical-spherical bounding-volume model simplifies queries to line-line and line-sphere distance calculations, significantly lowering computational overhead. Redundant waypoints are pruned using adaptive segmental interpolation for smoother trajectories. Finally, a master-slave planning scheme decomposes the 14-DOF problem into two 7-DOF sub-problems. Simulations and experiments demonstrate that ODSN-RRT rapidly generates collision-free, high-quality trajectories, confirming its effectiveness and practical applicability. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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26 pages, 8154 KB  
Article
Investigation into the Efficient Cooperative Planning Approach for Dual-Arm Picking Sequences of Dwarf, High-Density Safflowers
by Zhenguo Zhang, Peng Xu, Binbin Xie, Yunze Wang, Ruimeng Shi, Junye Li, Wenjie Cao, Wenqiang Chu and Chao Zeng
Sensors 2025, 25(14), 4459; https://doi.org/10.3390/s25144459 - 17 Jul 2025
Viewed by 319
Abstract
Path planning for picking safflowers is a key component in ensuring the efficient operation of robotic safflower-picking systems. However, existing single-arm picking devices have become a bottleneck due to their limited operating range, and a breakthrough in multi-arm cooperative picking is urgently needed. [...] Read more.
Path planning for picking safflowers is a key component in ensuring the efficient operation of robotic safflower-picking systems. However, existing single-arm picking devices have become a bottleneck due to their limited operating range, and a breakthrough in multi-arm cooperative picking is urgently needed. To address the issue of inadequate adaptability in current path planning strategies for dual-arm systems, this paper proposes a novel path planning method for dual-arm picking (LTSACO). The technique centers on a dynamic-weight heuristic strategy and achieves optimization through the following steps: first, the K-means clustering algorithm divides the target area; second, the heuristic mechanism of the Ant Colony Optimization (ACO) algorithm is improved by dynamically adjusting the weight factor of the state transition probability, thereby enhancing the diversity of path selection; third, a 2-OPT local search strategy eliminates path crossings through neighborhood search; finally, a cubic Bézier curve heuristically smooths and optimizes the picking trajectory, ensuring the continuity of the trajectory’s curvature. Experimental results show that the length of the parallelogram trajectory, after smoothing with the Bézier curve, is reduced by 20.52% compared to the gantry trajectory. In terms of average picking time, the LTSACO algorithm reduces the time by 2.00%, 2.60%, and 5.60% compared to DCACO, IACO, and the traditional ACO algorithm, respectively. In conclusion, the LTSACO algorithm demonstrates high efficiency and strong robustness, providing an effective optimization solution for multi-arm cooperative picking and significantly contributing to the advancement of multi-arm robotic picking systems. Full article
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20 pages, 23222 KB  
Article
A Multi-View Three-Dimensional Scanning Method for a Dual-Arm Hand–Eye System with Global Calibration of Coded Marker Points
by Tenglong Zheng, Xiaoying Feng, Siyuan Wang, Haozhen Huang and Shoupeng Li
Micromachines 2025, 16(7), 809; https://doi.org/10.3390/mi16070809 - 13 Jul 2025
Viewed by 733
Abstract
To achieve robust and accurate collaborative 3D measurement under complex noise conditions, a global calibration method for dual-arm hand–eye systems and multi-view 3D imaging is proposed. A multi-view 3D scanning approach based on ICP (M3DHE-ICP) integrates a multi-frequency heterodyne coding phase solution with [...] Read more.
To achieve robust and accurate collaborative 3D measurement under complex noise conditions, a global calibration method for dual-arm hand–eye systems and multi-view 3D imaging is proposed. A multi-view 3D scanning approach based on ICP (M3DHE-ICP) integrates a multi-frequency heterodyne coding phase solution with ICP optimization, effectively correcting stitching errors caused by robotic arm attitude drift. After correction, the average 3D imaging error is 0.082 mm, reduced by 0.330 mm. A global calibration method based on encoded marker points (GCM-DHE) is also introduced. By leveraging spatial geometry constraints and a dynamic tracking model of marker points, the transformation between multi-coordinate systems of the dual arms is robustly solved. This reduces the average imaging error to 0.100 mm, 0.456 mm lower than that of traditional circular calibration plate methods. In actual engineering measurements, the average error for scanning a vehicle’s front mudguard is 0.085 mm, with a standard deviation of 0.018 mm. These methods demonstrate significant value for intelligent manufacturing and multi-robot collaborative measurement. Full article
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21 pages, 7766 KB  
Article
An Intelligent Operation Area Allocation and Automatic Sequential Grasping Algorithm for Dual-Arm Horticultural Smart Harvesting Robot
by Bin Yan and Xiameng Li
Horticulturae 2025, 11(7), 740; https://doi.org/10.3390/horticulturae11070740 - 26 Jun 2025
Viewed by 477
Abstract
Aiming to solve the problem that most existing apple-picking robots operate with a single arm and that the overall efficiency of the machine needs to be further improved, a prototype of a dual-arm picking robot was built, and its picking operation planning method [...] Read more.
Aiming to solve the problem that most existing apple-picking robots operate with a single arm and that the overall efficiency of the machine needs to be further improved, a prototype of a dual-arm picking robot was built, and its picking operation planning method was studied. Firstly, based on the configuration and motion mode of the AUBO-i5 robotic arm, the overlapping dual-arm layout of the workspace was determined. Then, a prototype of a dual-arm apple-picking robot was built, and, based on the designed dual-arm spatial layout, a dual-arm picking operation zoning planning method was proposed. The experimental results showed that in the four simulation experiments, the highest value of the maximum parallel operation proportion of the dual arms was 83%, and the lowest value was 50.6%. The highest value of the maximum operation length of the single arm was 7323 mm, and the lowest value was 5654 mm. The total length of the dual-arm operation path was 12,705 mm, and the lowest value was 8770 mm. Furthermore, a fruit-picking sequence planning method based on dual robotic arm operation was proposed. Fruit traversal simulation verification experiments were conducted. The results showed that there was no conflict between the left and right arms during the motion of the dual robotic arms. Finally, the proposed dual-arm robot operation zoning and picking sequence planning method was validated in the apple experimental station. The results showed that the proportion of dual-arm parallel operations was the lowest at 50.7% and the highest at 72.4%. The total length of the dual-arm operation path was the highest at 8604 mm and the lowest at 6511 mm. Full article
(This article belongs to the Special Issue New Trends in Smart Horticulture)
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27 pages, 10314 KB  
Article
Immersive Teleoperation via Collaborative Device-Agnostic Interfaces for Smart Haptics: A Study on Operational Efficiency and Cognitive Overflow for Industrial Assistive Applications
by Fernando Hernandez-Gobertti, Ivan D. Kudyk, Raul Lozano, Giang T. Nguyen and David Gomez-Barquero
Sensors 2025, 25(13), 3993; https://doi.org/10.3390/s25133993 - 26 Jun 2025
Viewed by 667
Abstract
This study presents a novel investigation into immersive teleoperation systems using collaborative, device-agnostic interfaces for advancing smart haptics in industrial assistive applications. The research focuses on evaluating the quality of experience (QoE) of users interacting with a teleoperation system comprising a local robotic [...] Read more.
This study presents a novel investigation into immersive teleoperation systems using collaborative, device-agnostic interfaces for advancing smart haptics in industrial assistive applications. The research focuses on evaluating the quality of experience (QoE) of users interacting with a teleoperation system comprising a local robotic arm, a robot gripper, and heterogeneous remote tracking and haptic feedback devices. By employing a modular device-agnostic framework, the system supports flexible configurations, including one-user-one-equipment (1U-1E), one-user-multiple-equipment (1U-ME), and multiple-users-multiple-equipment (MU-ME) scenarios. The experimental set-up involves participants manipulating predefined objects and placing them into designated baskets by following specified 3D trajectories. Performance is measured using objective QoE metrics, including temporal efficiency (time required to complete the task) and spatial accuracy (trajectory similarity to the predefined path). In addition, subjective QoE metrics are assessed through detailed surveys, capturing user perceptions of presence, engagement, control, sensory integration, and cognitive load. To ensure flexibility and scalability, the system integrates various haptic configurations, including (1) a Touch kinaesthetic device for precision tracking and grounded haptic feedback, (2) a DualSense tactile joystick as both a tracker and mobile haptic device, (3) a bHaptics DK2 vibrotactile glove with a camera tracker, and (4) a SenseGlove Nova force-feedback glove with VIVE trackers. The modular approach enables comparative analysis of how different device configurations influence user performance and experience. The results indicate that the objective QoE metrics varied significantly across device configurations, with the Touch and SenseGlove Nova set-ups providing the highest trajectory similarity and temporal efficiency. Subjective assessments revealed a strong correlation between presence and sensory integration, with users reporting higher engagement and control in scenarios utilizing force feedback mechanisms. Cognitive load varied across the set-ups, with more complex configurations (e.g., 1U-ME) requiring longer adaptation periods. This study contributes to the field by demonstrating the feasibility of a device-agnostic teleoperation framework for immersive industrial applications. It underscores the critical interplay between objective task performance and subjective user experience, providing actionable insights into the design of next-generation teleoperation systems. Full article
(This article belongs to the Special Issue Recent Development of Flexible Tactile Sensors and Their Applications)
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26 pages, 11251 KB  
Article
Design and Testing of a Four-Arm Multi-Joint Apple Harvesting Robot Based on Singularity Analysis
by Xiaojie Lei, Jizhan Liu, Houkang Jiang, Baocheng Xu, Yucheng Jin and Jianan Gao
Agronomy 2025, 15(6), 1446; https://doi.org/10.3390/agronomy15061446 - 13 Jun 2025
Viewed by 650
Abstract
The use of multi-joint arms in a high-spindle environment can solve complex problems, but the singularity problem of the manipulator related to the structure of the serial manipulator is prominent. Therefore, based on the general mathematical model of fruit spatial distribution in high-spindle [...] Read more.
The use of multi-joint arms in a high-spindle environment can solve complex problems, but the singularity problem of the manipulator related to the structure of the serial manipulator is prominent. Therefore, based on the general mathematical model of fruit spatial distribution in high-spindle apple orchards, this study proposes two harvesting system architecture schemes that can meet the constraints of fruit spatial distribution and reduce the singularity of harvesting robot operation, which are four-arm dual-module independent moving scheme (Scheme A) and four-arm single-module parallel moving scheme (Scheme B). Based on the link-joint method, the analytical expression of the singular configuration of the redundant degree of freedom arm group system under the two schemes is obtained. Then, the inverse kinematics solution method of the redundant arm group and the singularity avoidance picking trajectory planning strategy are proposed to realize the judgment and solution of the singular configuration in the complex working environment of the high-spindle. The singularity rate of Scheme A in the simulation environment is 17.098%, and the singularity rate of Scheme B is only 6.74%. In the field experiment, the singularity rate of Scheme A is 26.18%, while the singularity rate of Scheme B is 13.22%. The success rate of Schemes A and B are 80.49% and 72.33%, respectively. Through experimental comparison and analysis, Scheme B is more prominent in solving singular problems but still needs to improve the success rate in future research. This paper can provide a reference for solving the singular problems in the complex working environment of high spindles. Full article
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17 pages, 1929 KB  
Article
Bio-Signal-Guided Robot Adaptive Stiffness Learning via Human-Teleoperated Demonstrations
by Wei Xia, Zhiwei Liao, Zongxin Lu and Ligang Yao
Biomimetics 2025, 10(6), 399; https://doi.org/10.3390/biomimetics10060399 - 13 Jun 2025
Viewed by 565
Abstract
Robot learning from human demonstration pioneers an effective mapping paradigm for endowing robots with human-like operational capabilities. This paper proposes a bio-signal-guided robot adaptive stiffness learning framework grounded in the conclusion that muscle activation of the human arm is positively correlated with the [...] Read more.
Robot learning from human demonstration pioneers an effective mapping paradigm for endowing robots with human-like operational capabilities. This paper proposes a bio-signal-guided robot adaptive stiffness learning framework grounded in the conclusion that muscle activation of the human arm is positively correlated with the endpoint stiffness. First, we propose a human-teleoperated demonstration platform enabling real-time modulation of robot end-effector stiffness by human tutors during operational tasks. Second, we develop a dual-stage probabilistic modeling architecture employing the Gaussian mixture model and Gaussian mixture regression to model the temporal–motion correlation and the motion–sEMG relationship, successively. Third, a real-world experiment was conducted to validate the effectiveness of the proposed skill transfer framework, demonstrating that the robot achieves online adaptation of Cartesian impedance characteristics in contact-rich tasks. This paper provides a simple and intuitive way to plan the Cartesian impedance parameters, transcending the classical method that requires complex human arm endpoint stiffness identification before human demonstration or compensation for the difference in human–robot operational effects after human demonstration. Full article
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17 pages, 1463 KB  
Article
An Autonomous Fluoroscopic Imaging System for Catheter Insertions by Bilateral Control Scheme: A Numerical Simulation Study
by Gregory Y. Ward, Dezhi Sun and Kenan Niu
Machines 2025, 13(6), 498; https://doi.org/10.3390/machines13060498 - 6 Jun 2025
Viewed by 918
Abstract
This study presents a bilateral control architecture that links fluoroscopic image feedback directly to the kinematics of a tendon-driven, three-joint robotic catheter and a 3-DoF motorised C-arm, intending to preserve optimal imaging geometry during autonomous catheter insertion and thereby mitigating radiation exposure. Forward [...] Read more.
This study presents a bilateral control architecture that links fluoroscopic image feedback directly to the kinematics of a tendon-driven, three-joint robotic catheter and a 3-DoF motorised C-arm, intending to preserve optimal imaging geometry during autonomous catheter insertion and thereby mitigating radiation exposure. Forward and inverse kinematics for both manipulators were derived via screw theory and geometric analysis, while a calibrated projection model generated synthetic X-ray images whose catheter bending angles were extracted through intensity thresholding, segmentation, skeletonisation, and least-squares circle fitting. The estimated angle fed a one-dimensional extremum-seeking routine that rotated the C-arm about its third axis until the apparent bending angle peaked, signalling an orthogonal view of the catheter’s bending plane. Implemented in a physics-based simulator, the framework achieved inverse-kinematic errors below 0.20% for target angles between 20° and 90°, with accuracy decreasing to 3.00% at 10°. The image-based angle estimator maintained a root-mean-square error 3% across most of the same range, rising to 6.4% at 10°. The C-arm search consistently located the optimal perspective, and the combined controller steered the catheter tip along a predefined aortic path without collision. These results demonstrate sub-degree angular accuracy under idealised, noise-free conditions and validate real-time coupling of image guidance to dual-manipulator motion; forthcoming work will introduce realistic image noise, refined catheter mechanics, and hardware-in-the-loop testing to confirm radiation-dose and workflow benefits. Full article
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26 pages, 19159 KB  
Article
Development of a Pipeline-Cleaning Robot for Heat-Exchanger Tubes
by Qianwen Liu, Canlin Li, Guangfei Wang, Lijuan Li, Jinrong Wang, Jianping Tan and Yuxiang Wu
Electronics 2025, 14(12), 2321; https://doi.org/10.3390/electronics14122321 - 6 Jun 2025
Viewed by 851
Abstract
Cleaning operations in narrow pipelines are often hindered by limited maneuverability and low efficiency, necessitating the development of a high-performance and highly adaptable robotic solution. To address this challenge, this study proposes a pipeline-cleaning robot specifically designed for the heat-exchange tubes of industrial [...] Read more.
Cleaning operations in narrow pipelines are often hindered by limited maneuverability and low efficiency, necessitating the development of a high-performance and highly adaptable robotic solution. To address this challenge, this study proposes a pipeline-cleaning robot specifically designed for the heat-exchange tubes of industrial heat exchangers. The robot features a dual-wheel cross-drive configuration to enhance motion stability and integrates a gear–rack-based alignment mechanism with a cam-based propulsion system to enable autonomous deployment and cleaning via a flexible arm. The robot adopts a modular architecture with a separated body and cleaning arm, allowing for rapid assembly and maintenance through bolted connections. A vision-guided control system is implemented to support accurate positioning and task scheduling within the primary pipeline. Experimental results demonstrate that the robot can stably execute automatic navigation and sub-pipe cleaning, achieving pipe-switching times of less than 30 s. The system operates reliably and significantly improves cleaning efficiency. The proposed robotic system exhibits strong adaptability and generalizability, offering an effective solution for automated cleaning in confined pipeline environments. Full article
(This article belongs to the Special Issue Intelligent Mobile Robotic Systems: Decision, Planning and Control)
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24 pages, 1293 KB  
Article
Singular Perturbation Decoupling and Composite Control Scheme for Hydraulically Driven Flexible Robotic Arms
by Jianliang Xu, Zhen Sui and Xiaohua Wei
Processes 2025, 13(6), 1805; https://doi.org/10.3390/pr13061805 - 6 Jun 2025
Viewed by 530
Abstract
Hydraulically driven flexible robotic arms (HDFRAs) play an indispensable role in industrial precision operations such as aerospace assembly and nuclear waste handling, owing to their high power density and adaptability to complex environments. However, inherent mechanical flexibility-induced vibrations, hydraulic nonlinear dynamics, and electromechanical [...] Read more.
Hydraulically driven flexible robotic arms (HDFRAs) play an indispensable role in industrial precision operations such as aerospace assembly and nuclear waste handling, owing to their high power density and adaptability to complex environments. However, inherent mechanical flexibility-induced vibrations, hydraulic nonlinear dynamics, and electromechanical coupling effects lead to multi-timescale control challenges, severely limiting high-precision trajectory tracking performance. The present study introduces a novel hierarchical control framework employing dual-timescale perturbation analysis, which effectively addresses the constraints inherent in conventional single-timescale control approaches. First, the system is decoupled into three subsystems via dual perturbation parameters: a second-order rigid-body motion subsystem (SRS), a second-order flexible vibration subsystem (SFS), and a first-order hydraulic dynamic subsystem (FHS). For SRS/SFS, an adaptive fast terminal sliding mode active disturbance rejection controller (AFTSM-ADRC) is designed, featuring a dual-bandwidth extended state observer (BESO) to estimate parameter perturbations and unmodeled dynamics in real time. A novel reaching law with power-rate hybrid characteristics is developed to suppress sliding mode chattering while ensuring rapid convergence. For FHS, a sliding mode observer-integrated sliding mode coordinated controller (SMO-ISMCC) is proposed, achieving high-precision suppression of hydraulic pressure fluctuations through feedforward compensation of disturbance estimation and feedback integration of tracking errors. The globally asymptotically stable property of the composite system has been formally verified through systematic Lyapunov-based analysis. Through comprehensive simulations, the developed methodology demonstrates significant improvements over conventional ADRC and PID controllers, including (1) joint tracking precision reaching 104 rad level under nominal conditions and (2) over 40% attenuation of current oscillations when subjected to stochastic disturbances. These results validate its superiority in dynamic decoupling and strong disturbance rejection. Full article
(This article belongs to the Special Issue Modelling and Optimizing Process in Industry 4.0)
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27 pages, 2560 KB  
Article
Research on Composite Robot Scheduling and Task Allocation for Warehouse Logistics Systems
by Shuzhao Dong and Bin Yang
Sustainability 2025, 17(11), 5051; https://doi.org/10.3390/su17115051 - 30 May 2025
Viewed by 719
Abstract
With the rapid development of e-commerce, warehousing and logistics systems are facing the dual challenges of increasing order processing demand and green and low-carbon transformation. Traditional manual and single-robot scheduling methods are not only limited in efficiency, but will also make it difficult [...] Read more.
With the rapid development of e-commerce, warehousing and logistics systems are facing the dual challenges of increasing order processing demand and green and low-carbon transformation. Traditional manual and single-robot scheduling methods are not only limited in efficiency, but will also make it difficult to meet the strategic needs of sustainable development due to their high energy consumption and resource redundancy. Therefore, in order to respond to the sustainable development goals of green logistics and resource optimization, this paper replaces the traditional mobile handling robot in warehousing and logistics with a composite robot composed of a mobile chassis and a robotic arm, which reduces energy consumption and labor costs by reducing manual intervention and improving the level of automation. Based on the traditional contract net protocol framework, a distributed task allocation strategy optimization method based on an improved genetic algorithm is proposed. This framework achieves real-time optimization of the robot task list and enhances the rationality of the task allocation strategy. By combining the improved genetic algorithm with the contract net protocol, multi-robot multi-task allocation is realized. The experimental results show that the improvement strategy can effectively support the transformation of the warehousing and logistics system to a low-carbon and intelligent sustainable development mode while improving the rationality of task allocation. Full article
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27 pages, 8918 KB  
Article
Inheriting Traditional Chinese Bone-Setting: A Framework of Closed Reduction Skill Learning and Dual-Layer Hybrid Admittance Control for a Dual-Arm Bone-Setting Robot
by Zhao Tan, Jialong Zhang, Yahui Zhang, Xu Song, Yan Yu, Guilin Wen and Hanfeng Yin
Machines 2025, 13(5), 369; https://doi.org/10.3390/machines13050369 - 29 Apr 2025
Viewed by 674
Abstract
Traditional Chinese Bone-setting (TCB) involves complex movements and force feedback, which are critical for effective fracture reduction. However, its practice necessitates the collaboration of highly experienced surgeons, and the availability of expert resources is significantly limited. These challenges have significantly hindered the inheritance [...] Read more.
Traditional Chinese Bone-setting (TCB) involves complex movements and force feedback, which are critical for effective fracture reduction. However, its practice necessitates the collaboration of highly experienced surgeons, and the availability of expert resources is significantly limited. These challenges have significantly hindered the inheritance and dissemination of TCB techniques. The advancement of Learning from Demonstration offers a promising solution for addressing this challenge. In this study, we developed an innovative framework of closed reduction skill learning and dual-layer hybrid admittance control for a dual-arm bone-setting robot, specifically targeting ankle fracture. The framework began with a comprehensive structural design of the robot, incorporating analyses of closed-chain kinematics and the decomposition of internal and external forces. Additionally, we introduced a globally optimal reparameterization algorithm for temporal alignment of demonstrations and extended the Motion/Force Synchronous Kernelized Movement Primitive to learn reduction maneuvers and forces. Furthermore, we designed a dual-layer hybrid admittance controller, consisting of an ankle-layer and a robot- layer. Specifically, we propose a novel adaptive fuzzy variable admittance control strategy for the ankle-layer to achieve accurate tracking of reduction forces, which reduces the RMSE of force tracking along the X-axis by 50.35% compared to the non-fuzzy strategy. The experimental results demonstrated that the framework successfully replicates the human-like bone-setting process and can imitate personalized bone-setting trajectories under expert guidance. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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