Search Results (181)

Conductive thread is an integral aspect of smart textiles in the domain of electronic textiles (e-textiles). This study unveils the development of twelve distinct variants of conductive threads using the twisting method: the fusion of copper filament with cotton and polyester threads. The threads are coated with a carbon paste solution enriched with dissolved sea salt. The carbon paste is obtained from non-functional dry cell batteries, conventionally categorized as hazardous electronic waste (e-waste), which underscores an economically viable and environmentally sustainable approach. Experiments proved that each variant demonstrates minimal electrical resistance. The lowest resistance, 0.0164 ± 0.0001 Ω/cm, was achieved by Carbon-Coated Cotton Twisted Copper Thread-II. Comparative evaluation with commercially available conductive threads, including Bekaert Bekinox^® VN type (12/1x275/100z), indicated comparable or moderately lower resistance values for the developed copper-based threads. Mechanical–electrical stability under bending, twisting, and wash–dry cycles confirmed consistent conductive performance with minimal resistance variation. Practical demonstrations further validated the integration of the threads into fabric-based flexible circuits and wearable electronic systems. These findings demonstrate that twisted copper-based conductive threads derived from sustainable coating materials provide a promising alternative for smart textile and wearable electronic applications. Future research should focus on scalable fabrication, enhanced coating fixation, and long-term durability assessment. Full article

The purpose of this study is to combine 3D printing and hot-pressing to improve polyvinylidene fluoride (PVDF) by making its surface smoother, enhancing crystallinity and electrical and mechanical performance. Before printing, PVDF filament was analyzed using rheology, differential scanning calorimetry (DSC), Thermogravimetric Analysis (TGA), and extrusion tests. Based on these results for printing, 250 °C was fixed as the optimized printing temperature. PVDF samples were printed using an Ultimaker S5 dual-nozzle 3D printer, with a size of 30 × 30 × 0.2 mm³. After printing, samples were hot-pressed at five different temperatures, 100, 125, 150, 175, and 200 °C, for 10 min each. Then, the hot-pressed samples were tested using morphology, Fourier transform infrared (FTIR), X-ray diffraction (XRD), DSC, tensile, and electrical properties. From the morphology, the sample thickness decreased from 0.25 to 0.24 mm, making the surface smoother, removing pores after hot-pressing. From FTIR and XRD results, all samples showed similar patterns, but the hot-pressed sample showed slightly stronger β-phase diffraction and peaks near 20° and 840, 1066, and 1275 cm⁻¹, indicating better crystal ordering. The DSC results showed a small increase in melting temperature and stable thermal behavior after hot-pressing, confirming improved thermal stability. The tensile property results confirmed that the hot-pressed samples, around 150 and 175, showed higher strength and better flexibility. The electrical I-V test showed stable and uniform conductivity, and the hot-pressed samples performed more consistently. Overall, hot-pressing improved the surface quality, crystallinity, mechanical, and electrical properties of 3D-printed PVDF, making it more reliable for advanced applications. Full article

In this study, ZnO thin films were prepared on the flexible stainless steel (FSS) substrates by the sol–gel method. ZnO nanorods were then hydrothermally grown in the presence of polyvinyl pyrrolidone (PVP) to obtain polymer/nanooxide composites. The microstructure and resistive switching properties of the composites were investigated. X-ray diffraction results confirmed that the PVP-doped ZnO nanorods retained the hexagonal wurtzite structure and had a preferred (002) orientation despite a slight decrease in crystallinity. Surface morphology analysis showed that the addition of PVP resulted in an increase in the nanorod density and a more regular hexagonal structure. Electrical measurements showed a significant improvement in the resistive switching behavior, with a high-resistance state to low-resistance state (HRS/LRS) ratio of 4.67 × 10³. In addition, radiation-tolerant cyclic tests demonstrated that the polymer–oxide hybrid structure effectively buffered irradiation-induced defects, stabilized conductive filament pathways, and preserved switching reliability. These results highlight the potential of PVP-doped ZnO nanorod composites as reliable, flexible, and radiation-tolerant RRAM devices for future aerospace and high-radiation electronics applications. Full article

The utilization of polymer-based additive manufacturing processes for the production of functional components, consumer goods, spare parts, etc., has increased thanks to recent technological advances. The Arburg Plastic Freeforming (APF) process is a promising AM technology, in which standard plastic granules are deployed, and droplets are discharged along a track instead of using continuously extruded straws, unlike other filament-based processes, to the benefit of various industries that require good mechanical properties while maintaining dimensional precision. Due to the round shape of the droplets and tracks, however, defects such as voids can occur between individual paths during processing, which affect, most notably, mechanical properties. The electrical/ferroelectric properties of conductive/electroactive polymers are also affected. This study focuses on determining the optimal form factor for processing a special grade polyvinylidene fluoride (PVDF) material whilst other parameters, along with the ones ascertained in previous work, are kept constant. Along with tensile tests, X-ray computed microtomography (µ-CT) and scanning electron microscopy (SEM) analyses are implemented, particularly to observe microstructural porosity. Electrical properties and possible piezoelectric behavior are investigated via an originally adapted analytical method. The results provide important insights into the APF process and printing high-performance plastics with individual features, expanding the potential for further applications. Full article

Emerging research indicates that neuronal activity is maintained by an architectural system of protons in a multi-scale fashion. Proton architecture is formed when organelles (such as mitochondria, endoplasmic reticulum, lysosomes, synaptic vesicles, etc.) are coupled together to produce dynamic energy domains. Techniques have been developed to visualize protons in neurons; recent advances include near-atomic structural imaging of organelle interfaces using cryo-tomography and nanoscale resolution imaging of organelle interfaces and proton tracking using ultra-fast spectroscopy. Results of these studies indicate that protons in neurons do not diffuse randomly throughout the neuron but instead exist in organized geometric configurations. The cristae of mitochondrial cells create oscillating proton micro-domains that are influenced by the curvature of the cristae, hydrogen bonding between molecules, and localized changes in dielectric properties that result in time-patterned proton signals that can be used to determine the metabolic load of the cell and the redox state of its mitochondria. These proton patterns also communicate to the rest of the cell via hydrated aligned proton-conductive pathways at the mitochon-dria-endoplasmic reticulum junctions, through acidic lipid regions, and through nano-tethered contact sites between mitochondria and other organelles, which are typically spaced approximately 10–25 nm apart. Other proton architectures exist in lysosomes, endosomes, and synaptic vesicles. In each of these organelles, the V-ATPase generates steep concentration gradients across their membranes, controlling the rate of cargo removal from the lumen of the organelle, recycling receptors from the surface of the membrane, and loading neurotransmitters into the vesicles. Recent super-resolution pH mapping has indicated that populations of synaptic vesicles contain significant heterogeneity in the amount of protons they contain, thereby influencing the amount of neurotransmitter released per vesicle, the probability of vesicle release, and the degree of post-synaptic receptor protonation. Additionally, proton gradients in each organelle interact with the cytoskeleton: the protonation status of actin and microtubules influences filament stiffness, protein–protein interactions, and organelle movement, resulting in the formation of localized spatial structures that may possess some type of computational significance. At multiple scales, it appears that neurons integrate the proton micro-domains with mechanical tension fields, dielectric nanodomains, and phase-state transitions to form distributed computing elements whose behavior is determined by the integration of energy flow, organelle geometry, and the organization of soft materials. Alterations to the proton landscape in neurons (e.g., due to alterations in cristae structure, drift in luminal pH, disruption in the hydration-structure of the cell, or imbalance in the protonation of cytoskeletal components) could disrupt the intracellular signaling network well before the onset of measurable electrical or biochemical pathologies. This article will summarize evidence indicating that proton–organelle interaction provides a previously unknown source of energetic substrate for neural computation. Using an integrated approach combining nanoscale proton energy, organelle interface geometry, cytoskeletal mechanics, and AI-based multiscale models, this article outlines current principles and unresolved questions related to the subject area as well as possible new approaches to early detection and precise intervention of pathological conditions related to altered intracellular energy flow. Full article

With the rapid advancement of modern electronic devices and wireless communication systems, electromagnetic pollution has become a prominent issue, prompting the development of high-performance electromagnetic interference (EMI) shielding materials. Although traditional metal shielding materials exhibit excellent conductivity, there are many limitations such as high weight, poor flexibility, susceptibility to corrosion, and high cost. To overcome these challenges, in this study, we design and fabricate core-spun yarns using polyester filaments as the core and an aluminum-foil-wrapped layer as the conductive outer component, and further weave them into three conductive fabrics with different structural parameters. Through systematic investigation of their surface morphology, air permeability, electrical properties, and EMI shielding performance, DT5W27 demonstrates optimal overall performance: electrical conductivity of 2722.64 S·m⁻¹, shielding effectiveness of 37.29 dB, and electromagnetic wave attenuation rate of 99.99%. Specifically, even after 100 bending, twisting cycles, and exposure to solutions with pH values ranging from 3 to 9, the fabric maintains high shielding performance. The fabrication process is facile and low cost, and these composites have good flexibility, outstanding EMI shielding performance, exceptional mechanical durability, and chemical stability. These advantages make them have broad application potential in protective clothing and lightweight shielding materials. Full article

The growing accumulation of plastic and electronic waste highlights the urgent need for sustainable and biodegradable polymers. However, developing intrinsically conductive biodegradable polymers remains challenging, particularly for packaging and sensing applications. Poly(lactic acid) (PLA) is intrinsically non-conductive, and enhancing its functionality without compromising structural integrity is a key research goal. In this study, PLA-based filaments were developed using melt extrusion, incorporating cellulose nanocrystals (CNCs), graphene nanoplatelets (GNPs), and carbon nanotubes (CNTs), individually and in hybrid combinations with total filler contents between 1 and 5 wt%. The inclusion of CNC enhanced the dispersion of GNP and CNT, promoting the formation of interconnected conductive networks within the PLA matrix, allowing the percolation threshold to be reached at a lower fillers concentration. Hybrid formulations showed a balance melt strength and processability suitable for fused deposition modelling (FDM) 3D printing and prototypes successfully made. This study also provides the first systematic evaluation of temperature-dependent thermal conductivity of PLA-based composites at multiple temperatures (25, 5, and −20 °C), relevant to typical food and medical supply chains conditions. Full article

The integration of electrically conductive functionalities into polymer components via additive manufacturing has gained increasing relevance across fields such as sensing, energy storage, and structural electronics. Achieving reliable performance in such applications requires a deeper understanding of how processing conditions affect the internal structure of conductive thermoplastic composites—particularly the orientation and distribution of anisotropic fillers. This study analyzes a PLA-based composite containing carbon nanotubes, carbon black, and graphite flakes to evaluate the influence of extrusion temperature on electrical resistivity and micromechanical properties. To complement scanning electron microscopy, a novel micromechanical mapping approach based on nanoindentation was applied, enabling spatially resolved analysis of local stiffness and hardness. Results show that increasing extrusion temperature improves filler dispersion and alignment, enhancing conductivity and mechanical homogeneity—up to a threshold of 210 °C. Even small temperature changes significantly affect particle orientation and distribution. Unlike global resistivity measurements, the combined use of nanoindentation and microscopic imaging reveals location-specific structural phenomena and filler behavior within the matrix. This newly established method provides high-resolution insight into internal composite architecture and offers a robust foundation for optimizing process-structure-property relationships in conductive polymer systems. Full article

In this work, an eco-friendly 3D screen printing technique implemented in roll-to-roll technology for the manufacturing of flexible electronics is presented. The conductive ink was prepared through the decomposition of hydrogen peroxide, an eco-friendly reagent, onto the surfaces of silver nanoparticles. A biodegradable master pattern for screen printing was printed by 3D fused deposition modeling using a polylactic acid filament. This technique was implemented to fabricate hybrid touch-sensitive sensors, to be used as electrical switches, on both photographic and conventional office papers. The functionality of these sensors was demonstrated, and the systems were tested under aging and bending conditions, proving the reliability of this technological approach in flexible electronics and offering a biodegradable alternative. Full article

Thin films of nickel oxide (NiO) were deposited on a 5° miscut magnesium oxide (MgO)(100) substrate using electron-beam evaporation to pursue morphology-directed resistive switching. The atomic force microscope (AFM) confirmed a stepped surface with a terrace width of ~85 nm and a step height of ~7 nm. After deposition, the film resistance decreased from 200 MΩ to 25 MΩ by annealing under ambient air at 400 °C, attributed to the increase in the p-type conductivity through nickel vacancy formation. Top electrodes of Ag (500 nm width, 180 nm gap) were patterned parallel or perpendicular to the substrate steps using UV and electron-beam lithography. Devices aligned parallel to the step showed reproducible unipolar switching with 100% yield between forming voltages 20–70 V and HRS/LRS~10² at ±5 V. In contrast, devices formed perpendicular to the steps (8/8) subsequently failed catastrophically during electroforming, with scanning electron microscopy (SEM) showing breakdown holes on the order of ~100 nm at the step crossings. The anisotropic electrodynamic response is due to step-guided electric field distribution and directional nickel vacancy migration, illustrating how substrate morphology can deterministically influence filament nucleation. These results highlighted stepped MgO as a template to engineer the anisotropic charge transport of NiO, exhibiting a reliable ReRAM as well as directional electrocatalysis for energy applications. Full article

Conductivity sensors play a vital role in monitoring production data in oil wells to ensure efficient oilfield operations, and their service performance depends on the durability of Invar alloy electrodes. The alloy electrodes are susceptible to damage from abrasive solid particles, corrosive media, and oil fluids in downhole environments. The degradation of the alloy electrodes directly compromises the signal stability of conductivity sensors, resulting in inaccurate monitoring data. Inspired by the intrinsic oleophobic properties of fish scales, we developed a fluorinated boron-doped diamond (FBDD) film with biomimetic micro–nano structures to enhance the wear resistance, corrosion resistance, and amphiphobicity of Invar alloy electrodes. The fish scale architecture was fabricated through argon-rich hot-filament chemical vapor deposition (90% Ar, 8 h) followed by fluorination. FBDD-coated electrodes surpass industrial benchmarks, exhibiting a friction coefficient of 0.08, wear rate of 5.1 × 10⁻⁷ mm³/(N·mm), corrosion rate of 3.581 × 10⁻³ mm/a, and oil/water contact angles of 95.32°/106.47°. The following underlying improvement mechanisms of FBDD films are proposed: (i) the wear-resistant matrix preserves the oleophobic nanostructures during abrasive contact; (ii) the corrosion barrier maintains electrical conductivity by preventing surface oxidation; (iii) the oil-repellent surface minimizes fouling that could mask corrosion or wear damage. Full article

Hybrid bonding technology has emerged as a critical 3D integration solution for advanced semiconductor packaging, enabling simultaneous bonding of metal interconnects and dielectric materials. However, conventional hybrid bonding processes face significant contamination challenges during O₂ plasma treatment required for OH group formation on SiCN or the other dielectric material surfaces. The aggressive plasma conditions cause Cu sputtering and metal migration, leading to chamber and substrate contamination that accumulates over time and degrades process reliability. In this work, we present a novel approach to address these contamination issues by implementing a molybdenum disulfide (MoS₂) barrier layer formed through plasma-enhanced chemical vapor deposition (PECVD) sulfurization of Mo films. The ultrathin MoS₂ layer acts as an effective barrier preventing Cu sputtering during O₂ plasma processing, thereby eliminating chamber contamination, and it also enables post-bonding electrical connectivity through controlled Cu filament formation via memristive switching mechanisms. When voltage is applied to the Cu-MoS₂-Cu structure after hybrid bonding, Cu ions migrate through the MoS₂ layer to form conductive filaments, establishing reliable electrical connections without compromising the bonding interface integrity. This innovative approach successfully resolves the fundamental contamination problem in hybrid bonding while maintaining excellent electrical performance, offering a pathway toward contamination-free and high-yield hybrid bonding processes for next-generation 3D-integrated devices. Full article

Recent innovations in thermoplastic extrusion 3D printing have promoted the development of functional materials, such as conductive composites, which lead the way to the creation of sensors embedded directly into printed structures. To this aim, this paper presents a feasibility study on the use of a commercial conductive PLA filament for the realization of a 3D-printed temperature sensor integrated into a thermoplastic structure. To this end, a series of experiments were conducted on 3D-printed samples to analyse the correlation between electrical resistance and temperatures. The results obtained show a clear and reproducible relationship between the two quantities, from which a useful function was derived to estimate the temperature from the resistance measurement. This study confirms the potential of conductive PLA as a low-cost and customisable solution for thermal monitoring and represents a step forward towards the integration of functional sensors through additive manufacturing. Full article

The paper proposes a manufacturing technology for the non-woven/3D-printed (N3DP) hybrid material (HM) with improved radio-absorbing properties. We have fabricated the needle-punched non-woven felt and impregnated it with the carbon fibers containing UV-curable photopolymer resin. The functional 3D-printed layer was attached to the highly porous, deformable polymer substrate by the fused deposition modeling (FDM) technique. The preliminary bulk modification of the filament was realized with the IR- and UV-pigment microcapsules filling. The combination of additive prototyping and non-woven needle-punched fabrics surface modification (by the electrically conductive elements 2D-periodic system applying) expands the frequency range of the electromagnetic radiation effective absorption. It provides the possibility of a reversible change in the color characteristics of the hybrid material surface under the influence of the UV and IR radiation. Full article

Halide perovskite-based memristors are promising neuromorphic devices due to their unique ion migration and interface tunability, yet their conduction mechanisms remain unclear, causing stability and performance issues. Here, we engineer interstitial Ag⁺ ions within a quasi-two-dimensional (quasi-2D) halide perovskite ((C₆H₅C₂H₄NH₃)₂Cs_n−1Pb_nI_3n+1) to enhance device stability and controllability. The introduced Ag⁺ ions occupy organic interlayers, forming thermodynamically stable structures and introducing deep-level energy states without structural distortion, which do not act as non-radiative recombination centers, but instead serve as efficient charge trapping centers that stabilize intermediate resistance states and facilitate controlled filament evolution during resistive switching. This modification also leads to enhanced electron transparency near the Fermi level, contributing to improved charge transport dynamics and device performance. Under external electric fields, these Ag⁺ ions act as mobile ionic species, facilitating controlled filament formation and stable resistive switching. The resulting devices demonstrate exceptional performance, featuring an ultrahigh on/off ratio (∼10⁸) and low operating voltages (∼0.31 V), surpassing existing benchmarks. Our findings highlight the dual role of Ag⁺ ions in structural stabilization and conduction modulation, providing a robust approach for high-performance perovskite memristor engineering. Full article