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Keywords = electrochemical anodization

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24 pages, 9004 KB  
Article
PbS-Decorated TiO2 Nanotubes via SILAR for Enhanced Wear and Corrosion Protection in Technical Coatings
by Hafedh Dhiflaoui, Karim Choubani, Jabeur Ghozlani, Syrine Sassi, Wissem Zayani, Mohamed Aziz Hajjaji, Lotfi Khezami, Mohamed Salah, Mounir Gaidi, Mohamed Ben Rabha, Mohammed A. Almeshaal and Anouar Hajjaji
Crystals 2026, 16(4), 254; https://doi.org/10.3390/cryst16040254 (registering DOI) - 11 Apr 2026
Abstract
TiO2 nanotubes were synthesized using the anodization method on Ti foils and decorated with PbS nanoparticles by the SILAR method at different cycle numbers (10, 15, 20, 25, and 30). These samples were characterized using SEM, TEM, XRD, and microhardness tests. Morphologically, [...] Read more.
TiO2 nanotubes were synthesized using the anodization method on Ti foils and decorated with PbS nanoparticles by the SILAR method at different cycle numbers (10, 15, 20, 25, and 30). These samples were characterized using SEM, TEM, XRD, and microhardness tests. Morphologically, the PbS nanoparticles were evenly dispersed on TiO2 nanotubes in the shape of small spheres. With an increase in the number of cycles, the size and shape of the nanoparticles increased. This also affected the structure and crystallinity of the PbS NPs, as the crystallite size of PbS increased. The in-depth analysis of the tribological characteristics of the coatings conducted using the scratch test allowed us to evaluate the adhesion of the coatings, a crucial aspect in determining their effectiveness and durability. Furthermore, we found that the wear resistance of the coatings increased with the number of PbS cycles up to 15 cycles. However, for the samples with higher size distribution and crystallite size, such as those with more than 15 cycles, the microhardness continued to decrease. This indicates that the addition of PbS can improve the durability of TiO2 coatings, making them a potential candidate for advanced surface coatings in demanding engineering applications. Electrochemical measurements were conducted to assess the corrosion resistance of the samples. The electrochemical impedance spectra (EIS) results revealed that the PbS/TiO2 coatings with 15 deposition cycles exhibited the most effective corrosion resistance, with a dense and uniform distribution of PbS nanoparticles forming a compact barrier that effectively protects against corrosion. The charge transfer resistance (Rct) and the absorption capacitance (Qab) values were higher for the 15-cycle sample (4.49 Ω·cm2 and 0.9 Fsn−1cm−2, respectively). Full article
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22 pages, 4866 KB  
Article
Influence of Electrochemical Oxidation in H2SO4 and H3PO4 on the Electrochemical Behavior of Ti-6Al-4V ELI Alloy in Artificial Biological Media Mimicking Physiological and Pathological Environments
by Lidia Benea, Nicoleta Bogatu, Veaceslav Neaga and Elena Roxana Axente
Materials 2026, 19(8), 1530; https://doi.org/10.3390/ma19081530 - 10 Apr 2026
Abstract
This research investigates the effects of electrochemical oxidation on surface properties and corrosion performance of the Ti-6Al-4V ELI alloy intended for biomedical applications. Electrochemical anodization is performed in 1 M H2SO4 and 1 M H3PO4 electrolytes at [...] Read more.
This research investigates the effects of electrochemical oxidation on surface properties and corrosion performance of the Ti-6Al-4V ELI alloy intended for biomedical applications. Electrochemical anodization is performed in 1 M H2SO4 and 1 M H3PO4 electrolytes at applied potentials of 200, 250, and 275 V for 1 min. Morphological characteristics and chemical constitution of the oxide films are investigated by SEM-EDS analysis, while surface roughness, wettability, and microhardness are evaluated using profilometry, contact angle measurements, and Vickers microhardness testing. Electrochemical behavior is assessed by monitoring free potential (OCP) and electrochemical impedance spectroscopy in Ringer solution and Ringer solution containing 40 g/L hydrogen peroxide. Among the investigated conditions, anodization at 200 V for 1 min provides the most favorable surface morphology, producing well-defined and uniformly distributed nanopores while maintaining the structural stability of the oxide layer. Oxidation in 1 M H2SO4 leads to a more homogeneous nanoporous structure, higher surface roughness, improved hydrophilicity, and increased microhardness compared to 1 M H3PO4 treatment. Electrochemical impedance spectroscopy analysis reveals superior corrosion resistance for all oxidized samples in comparison with the untreated alloy. The oxide layers obtained in sulfuric acid exhibit the highest polarization resistance and electrochemical stability in simulated physiological environments. Full article
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20 pages, 11775 KB  
Article
Electrochemical Performance of Pt-Modified Mn3O4 Electrodes for Chlorine Evolution
by Guan-Ting Pan and Aleksandar N. Nikoloski
Inorganics 2026, 14(4), 106; https://doi.org/10.3390/inorganics14040106 - 10 Apr 2026
Abstract
Electrochemical chlorine production is of considerable industrial importance in areas such as water treatment, chemical manufacturing, and disinfection. However, conventional precious metal-based dimensionally stable anodes (DSAs), such as RuO2- and IrO2-based systems, are limited by high cost and resource [...] Read more.
Electrochemical chlorine production is of considerable industrial importance in areas such as water treatment, chemical manufacturing, and disinfection. However, conventional precious metal-based dimensionally stable anodes (DSAs), such as RuO2- and IrO2-based systems, are limited by high cost and resource constraints, motivating the development of low-cost alternative catalysts. In this study, Mn3O4 electrodes with controllable defect characteristics were fabricated by electrochemical deposition under various processing conditions. The effects of defect modulation and surface modification on the structural, electronic, and electrochemical properties of the electrodes were systematically evaluated. X-ray diffraction analysis confirmed that all deposited films retained a stable tetragonal Mn3O4 crystal structure, indicating that the deposition parameters primarily influenced defect states rather than the bulk phase. Mott–Schottky measurements revealed that the Mn3O4 electrodes exhibited p-type semiconducting behavior, with charge carrier densities on the order of 1014 cm−3, suggesting that oxygen vacancy-related defect states may contribute to the observed electronic properties of the electrodes. To further enhance anodic performance, Pt was introduced onto the Mn3O4 surface via sputtering, resulting in significantly improved charge transfer characteristics. Electrochemical measurements demonstrated that the best performing Pt/Mn3O4 electrodes delivered a current density exceeding 100 mA cm−2 at an applied potential of 1.5 V versus Ag/AgCl. More importantly, defect-enriched Pt/Mn3O4 electrodes exhibited markedly enhanced chlorine evolution activity, with the chlorine production rate increasing from approximately 14 µmol cm−2 to 29 µmol cm−2, corresponding to an enhancement of about 2.07-fold. Faradaic efficiency analysis further showed that sample (g) and sample (n) achieved chlorine evolution efficiencies of 59.2% and 74.6%, respectively, indicating a higher tendency toward chlorine evolution for the Pt-modified electrodes under the tested conditions. These findings suggest that the synergistic combination of defect engineering and surface modification effectively modulates the electronic structure of Mn3O4, providing a viable strategy for improving chlorine evolution performance. Full article
(This article belongs to the Section Inorganic Materials)
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18 pages, 2830 KB  
Article
Domain-Knowledge-Guided Precursor Descriptors Enable Low-Characterization Prediction of Sodium Storage in Sulfur-Containing Biomass-Derived Hard Carbons
by Chenghao Yu, Junxiao Li, Yanghao Jin, Shitao Wen, Senqiang Qin, Ao Wang, Mengmeng Fan, Kang Sun and Shule Wang
Appl. Sci. 2026, 16(8), 3706; https://doi.org/10.3390/app16083706 - 10 Apr 2026
Abstract
Biomass-derived sulfur-containing hard carbons are promising anode candidates for sodium-ion batteries, but cross-study optimization remains difficult because reported electrochemical performance reflects both synthesis history and incomplete or non-uniform structural characterization. Here, we assembled a focused literature-derived dataset of 101 records from 16 journal [...] Read more.
Biomass-derived sulfur-containing hard carbons are promising anode candidates for sodium-ion batteries, but cross-study optimization remains difficult because reported electrochemical performance reflects both synthesis history and incomplete or non-uniform structural characterization. Here, we assembled a focused literature-derived dataset of 101 records from 16 journal articles and compared the predictive value of three information sources: precursor descriptors, process variables, and measured structural descriptors. We further introduced domain-knowledge-guided precursor descriptors to encode interpretable aspects of precursor chemistry and architecture, including lignin-related richness, polysaccharide contribution, volatile tendency, precursor-component coupling, and post-treatment category. In controlled feature-set comparisons, the model combining precursor and process descriptors achieved an R2 of 0.59, outperforming the conventional combination of process and structural descriptors (R2 = 0.57) and remaining close to the full-information setting (R2 ≈ 0.61). Model interpretation further showed that, when structural descriptors were removed, predictive reliance shifted toward precursor and process variables, indicating that accessible upstream descriptors retain a meaningful fraction of the formation-pathway information relevant to sodium storage. These results should be interpreted within this curated sulfur-containing literature space rather than as a universal predictor, but they demonstrate that domain-knowledge-guided precursor encoding can support low-characterization, screening-oriented prediction and experimental prioritization. Full article
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15 pages, 2852 KB  
Article
Biochar Synthesized from Post-Consumer Coffee Waste Using Molten Salts for Sodium-Ion Battery Applications
by Oscar Antonio Escobar Juárez, Ebelia Del Angel Meraz, Enrique Quiroga González, Mayara Osorio García, José Guadalupe Pacheco Sosa, Mayra Agustina Pantoja Castro and María Guadalupe Hernández Cruz
Chemistry 2026, 8(4), 51; https://doi.org/10.3390/chemistry8040051 - 10 Apr 2026
Abstract
Biochars derived from post-consumer coffee residues were synthesized using NaCl and NaHCO3 as impregnation agents, which were pyrolyzed at 500 and 1000 °C. Structural characterization revealed that NaHCO3 treatment at 1000 °C generated a highly interconnected porous network, with a surface [...] Read more.
Biochars derived from post-consumer coffee residues were synthesized using NaCl and NaHCO3 as impregnation agents, which were pyrolyzed at 500 and 1000 °C. Structural characterization revealed that NaHCO3 treatment at 1000 °C generated a highly interconnected porous network, with a surface area of 1353.22 m2 g−1, pore volume of 0.83 cm3 g−1, and average pore size of 2.6 nm. These features, confirmed by nitrogen physisorption and SEM, favor Na+ accessibility and insertion. XRD and Raman analyses indicated a predominantly amorphous carbon, with graphitic domains and an interplanar distance of ≈0.34 nm, providing both adsorption capacity and electrical conductivity. Electrochemical evaluation showed that BCNaHCO3-1000°C achieved an initial capacity of 34 mAh g−1, stable for more than 15 cycles, outperforming NaCl-treated biochars. However, despite the favorable morphology, the high surface area may also promote side reactions and irreversible capacity loss, limiting overall efficiency. These findings demonstrate the feasibility of valorizing coffee waste into carbonaceous materials for sodium-ion battery anodes, while highlighting the need for further optimization of porosity, graphitization, and compositional modifications to enhance energy storage performance. Full article
(This article belongs to the Topic Advances in Green Energy and Energy Derivatives)
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17 pages, 24370 KB  
Article
In Situ Growth of ZnFe2O4 Nanoparticle Hybridized with rGO for High-Performance Lithium-Ion Battery Anodes
by Siying Li, Yifei Zhao, Ailin Tian, Dan Li and Qicheng Hu
Crystals 2026, 16(4), 251; https://doi.org/10.3390/cryst16040251 - 10 Apr 2026
Abstract
ZnFe2O4 is a promising anode material for lithium-ion batteries (LIBs) due to its high theoretical capacity, but its practical use is limited by poor conductivity and large volume changes during cycling. To address these issues, a ZnFe2O4 [...] Read more.
ZnFe2O4 is a promising anode material for lithium-ion batteries (LIBs) due to its high theoretical capacity, but its practical use is limited by poor conductivity and large volume changes during cycling. To address these issues, a ZnFe2O4-reduced graphene oxide (Z-F-rGO) composite was fabricated via solvothermal synthesis and calcination, with Z-F nanoparticles in situ anchored on rGO sheets. Characterizations (XRD, Raman, XPS, SEM, TEM) confirm the formation of highly crystalline spinel Z-F with good interfacial contact with rGO. The Z-F-rGO electrode shows excellent electrochemical performance, maintaining a reversible capacity of 985.4 mA h g−1 after 100 cycles at 0.5 A g−1, significantly higher than the 498.2 mA h g−1 of the Z-F. At 1.0 A g−1, the Z-F-rGO electrode retains 959.4 mA h g−1 after 300 cycles, while the Z-F electrode shows a capacity of 441.3 mA h g−1. CV analysis indicates good reversibility, while EIS and GITT reveal reduced charge-transfer resistance and enhanced Li+ diffusion. This work provides an efficient strategy for scalable Z-F-rGO composites, offering a promising approach for high-performance LIB anodes. Full article
(This article belongs to the Section Materials for Energy Applications)
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20 pages, 6493 KB  
Article
Tribocorrosion Behavior of Mg Alloys on Sliding Friction in Hank’s Balanced Salt Solution
by Eri Miura, Chihiro Shiraishi and Sachiko Hiromoto
Materials 2026, 19(8), 1513; https://doi.org/10.3390/ma19081513 - 9 Apr 2026
Abstract
The tribocorrosion behavior of AZ31 and WE43 was investigated during sliding wear tests in Hank’s balanced salt solution (HBSS) and pure water. While wear volume increased monotonically with load in air and water, HBSS exhibited a distinct non-monotonic trend; the maximum material loss [...] Read more.
The tribocorrosion behavior of AZ31 and WE43 was investigated during sliding wear tests in Hank’s balanced salt solution (HBSS) and pure water. While wear volume increased monotonically with load in air and water, HBSS exhibited a distinct non-monotonic trend; the maximum material loss occurred at the minimum load (0.98 N) and decreased at 2.94 N before rising again. This indicates that at low loads, degradation is primarily driven by accelerated chemical dissolution (tribocorrosion) rather than by purely mechanical abrasion. The magnitude of wear followed the order [HBSS] > [air] > [water] in the low-load range (0.98–1.96 N), whereas it shifted to [air] > [HBSS] > [water] in the high-load range (2.94–5.88 N). A comparison of the wear rate of the alloys shows that the wear rate in HBSS differs from that in water, depending on the hardness of the substrate, similar to conditions in air. Notably, the specific wear rate decreased as test duration increased under low loads, further suggesting that corrosion-induced volume loss significantly outweighs mechanical wear in this regime. The static corrosion test revealed that volume loss during tribocorrosion was higher than that under static corrosion conditions. While the deposition of corrosion products affected net volume loss, chemical dissolution remained the primary driver of the observed wear trends at low loads. Electrochemical data from anodic polarization curves confirmed that the specimen tested under a 0.98 N load exhibited lower corrosion resistance. Mechanistically, it was suggested that Cl ions contributed to the overall increase in wear, while NaHCO3 specifically contributed to the increase in wear in the low-load range. Full article
(This article belongs to the Special Issue Surface Modifications and Coatings for Metallic Materials)
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34 pages, 1805 KB  
Review
Sodium-Ion Batteries: Advances, Challenges, and Roadmap to Commercialization
by Abniel Machín and Francisco Márquez
Batteries 2026, 12(4), 131; https://doi.org/10.3390/batteries12040131 - 9 Apr 2026
Abstract
Sodium-ion batteries (SIBs) have emerged as one of the most promising alternatives to lithium-ion systems, driven by the abundance and low cost of sodium resources as well as the urgent demand for sustainable large-scale energy storage. In recent years, remarkable advances have been [...] Read more.
Sodium-ion batteries (SIBs) have emerged as one of the most promising alternatives to lithium-ion systems, driven by the abundance and low cost of sodium resources as well as the urgent demand for sustainable large-scale energy storage. In recent years, remarkable advances have been achieved in electrode materials, electrolytes, and interfacial engineering, which have significantly improved the electrochemical performance of SIBs. Hard carbons and alloy-type anodes have shown encouraging progress in balancing capacity and stability, while layered oxides, polyanionic compounds, and Prussian blue analogues are leading candidates for cathodes due to their structural diversity and tunable redox properties. Concurrently, the development of advanced liquid and solid electrolytes, together with strategies to control the solid–electrolyte interphase (SEI) and cathode–electrolyte interphase (CEI), is enhancing safety and long-term cycling. Despite these achievements, critical challenges remain, including limited energy density, volumetric expansion in alloying anodes, interfacial instability, and scalability issues. This review provides a comprehensive overview of the fundamental principles, recent material innovations, and failure mechanisms of SIBs, and highlights the current status of industrial progress led by companies such as Faradion, HiNa Battery, CATL, and Tiamat. Finally, future perspectives are discussed, emphasizing the role of sodium-ion technology in grid-scale storage, renewable energy integration, and sustainable battery recycling. By bridging academic advances and industrial development, this article outlines the roadmap toward the commercialization of sodium-ion batteries. Full article
(This article belongs to the Collection Feature Papers in Batteries)
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14 pages, 1331 KB  
Article
A Label-Free Electrochemical Genosensor for the Rapid Detection of Campylobacter jejuni, C. coli, C. lari and C. upsaliensis
by Priya Vizzini, Rosanna Toniolo, Rossella Svigelj, Fabiola Zanette and Marisa Manzano
Micromachines 2026, 17(4), 457; https://doi.org/10.3390/mi17040457 - 8 Apr 2026
Abstract
Campylobacter spp. is one of the most common pathogens responsible for gastroenteritis in developed countries and is raising public health concerns worldwide. This work optimized a label-free electrochemical genosensor based on screen-printed gold electrodes (SPAuEs) for the rapid detection of Campylobacter jejuni, [...] Read more.
Campylobacter spp. is one of the most common pathogens responsible for gastroenteritis in developed countries and is raising public health concerns worldwide. This work optimized a label-free electrochemical genosensor based on screen-printed gold electrodes (SPAuEs) for the rapid detection of Campylobacter jejuni, C. coli, C. lari and C. upsaliensis. SPAuEs were functionalized with a specific thiolated DNA probe and tested with a ferrocyanide solution for signal production. The optimization of the conditions was obtained using DNA extracted from pure cultures of Campylobacter spp. and negative controls such as Escherichia coli, Listeria innocua, Salmonella spp., and Helicobacter pylori. Cyclic voltammetry (CV) and differential pulse voltammetry (DPV) were compared to assess sensitivity and specificity. The relative change in intensity of the ferrocyanide anodic peak (Ipa) was proportional to the value of Campylobacter spp. DNA concentrations in the range of 1 pg/µL to 104 pg/µL. The limit of detection of our optimized system was 1.06 pg/μL. After optimization, the method was applied to chicken meat samples from the market. The proposed electrochemical DNA biosensor was able to detect Campylobacter jejuni, C. coli, C. lari and C. upsaliensis after selective enrichment and DNA isolation within 60 min of DNA extraction, demonstrating its usefulness for routine analyses. Full article
(This article belongs to the Special Issue Recent Progress of Lab-on-a-Chip Assays)
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16 pages, 3295 KB  
Article
High-Yield Room-Temperature Solution Synthesis of Ge Nanoparticles by Alkalide Reduction for High-Performance Li-Ion Anodes
by Nathan A. Banek and Michael J. Wagner
Appl. Sci. 2026, 16(8), 3629; https://doi.org/10.3390/app16083629 - 8 Apr 2026
Abstract
This study reports the room-temperature, one-pot, rapid alkalide reduction synthesis of germanium metal nanoparticles on multilayer graphene nanoshells (MGNSs) at a high yield (97%), as well as their electrochemical performance as a Li-ion battery anode. Ge metal’s theoretical gravimetric capacity is second only, [...] Read more.
This study reports the room-temperature, one-pot, rapid alkalide reduction synthesis of germanium metal nanoparticles on multilayer graphene nanoshells (MGNSs) at a high yield (97%), as well as their electrochemical performance as a Li-ion battery anode. Ge metal’s theoretical gravimetric capacity is second only, and its volumetric capacity nearly equal, to that of Si which possesses the highest capacities of any lithium alloying metal. An MGNS is a carbon net-negative material composed of nested graphene sheets with high surface area, good electrical conductivity and excellent electrochemical stability. When cycling from 1.5 to 0.02 V vs. Li, a stable capacity of ~750 mAh/g Ge/MGNS composite electrode was obtained with an average capacity fade of 0.014% per cycle, maintaining 85% of the original capacity after 600 cycles. Full article
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19 pages, 3674 KB  
Article
Laser-Synthesized Vanadium-Based Nanoparticles on TiO2 Nanotubes for Photocatalytic Degradation of Acid Yellow 23
by Miloš Tošić, Marina Radenković, Rafaela Radičić, Stevan Stojadinović, Sanja Živković, Nikša Krstulović and Miloš Momčilović
Processes 2026, 14(8), 1188; https://doi.org/10.3390/pr14081188 - 8 Apr 2026
Abstract
Various metal-modified titanium dioxide (TiO2) nanotubes have been widely investigated for water purification due to their large surface area, stability, and photocatalytic activity. In this context, this study investigates the deposition of vanadium-based nanoparticles (V NPs) on TiO2 nanotubes via [...] Read more.
Various metal-modified titanium dioxide (TiO2) nanotubes have been widely investigated for water purification due to their large surface area, stability, and photocatalytic activity. In this context, this study investigates the deposition of vanadium-based nanoparticles (V NPs) on TiO2 nanotubes via immersion in aqueous dispersions of V NPs synthesized by picosecond and nanosecond pulsed laser ablation in liquid at four different output energies (picosecond: 15 and 30 mJ; nanosecond: 120 and 250 mJ), with the aim of improving their photocatalytic performance. By optimizing the concentration of V NPs in the dispersions and the immersion time, the degradation efficiency of Acid Yellow 23 under photocatalytic conditions was enhanced for TiO2 modified with V NPs synthesized at output energies of 30 and 250 mJ, whereas no improvement was observed for TiO2 modified with V NPs synthesized at 15 and 120 mJ. A series of V-TiO2 photocatalysts was fabricated by depositing laser-synthesized V NPs of various sizes on TiO2 nanotubes prepared by electrochemical anodization of a titanium mesh. Full article
(This article belongs to the Special Issue Metal Oxides and Their Composites for Photocatalytic Degradation)
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10 pages, 2864 KB  
Article
Fabrication of Superhydrophobic Micro–Nanostructures on Pristine SLM-Ti Surfaces
by Xuetong Sun, Hao Sun, Xiue Ren and Changren Zhou
Micromachines 2026, 17(4), 454; https://doi.org/10.3390/mi17040454 - 7 Apr 2026
Abstract
Superhydrophobic surfaces are typically achieved through the synergistic integration of appropriate nanostructures and low-surface-energy chemical compositions. This study presents a novel and facile method for constructing a superhydrophobic hierarchical structure directly on a pristine selective laser melting (SLM) titanium surface. The intrinsic partially [...] Read more.
Superhydrophobic surfaces are typically achieved through the synergistic integration of appropriate nanostructures and low-surface-energy chemical compositions. This study presents a novel and facile method for constructing a superhydrophobic hierarchical structure directly on a pristine selective laser melting (SLM) titanium surface. The intrinsic partially melted Ti particles, which are inherent to the SLM fabrication process, were strategically utilized as a natural microscale template for the in situ growth of TiO2 nanotubes via electrochemical anodization. Three distinct micro/nano-topographies were successfully fabricated, integrating the spherical microparticles with either conventional TiO2 nanotube arrays or separated nanotube arrays. The results demonstrate that the resulting superhydrophobic behavior can be effectively regulated by two key factors: the liquid–solid contact mode at the microscale and the strength of capillary action within the nanostructures. Notably, these characteristics can be tailored by controlling the nanotube diameter and intertubular spacing. These findings contribute to a deeper understanding of the role of micro–nano hierarchical structures in engineering superhydrophobic surfaces, thereby opening new avenues for advanced applications. Full article
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21 pages, 9821 KB  
Review
Recent Advances in the Preparation and Application of Silicate-Based OER Catalysts: A Review
by Hairui Yao, Guanling Yang, Pengfei Zhou, Pengjia Wang, Zhongwen Li, Yan Shi and Fei Wang
Catalysts 2026, 16(4), 324; https://doi.org/10.3390/catal16040324 - 2 Apr 2026
Viewed by 314
Abstract
The oxygen evolution reaction (OER), serving as the anodic bottleneck in electrochemical water splitting for hydrogen production, severely limits the overall energy conversion efficiency due to its sluggish kinetics. Developing efficient and stable electrocatalysts based on earth-abundant elements is a critical challenge for [...] Read more.
The oxygen evolution reaction (OER), serving as the anodic bottleneck in electrochemical water splitting for hydrogen production, severely limits the overall energy conversion efficiency due to its sluggish kinetics. Developing efficient and stable electrocatalysts based on earth-abundant elements is a critical challenge for advancing clean energy technologies. In recent years, silicate materials have demonstrated significant potential in alkaline OER catalysis owing to their unique stable silicon-oxygen tetrahedral framework and flexibly tunable metal-oxygen-silicon electronic coordination environments. This review systematically summarizes recent progress in silicate-based materials, including natural clay mineral supports such as halloysite, for OER electrocatalysis. It focuses on controllable synthesis strategies for silicate materials and provides an in-depth analysis of the regulation mechanisms for their electronic structure and surface properties through defect engineering, anion vacancy construction, and bimetallic/non-metallic heteroatom doping. Particular emphasis is placed on research pathways that utilize natural silicate clay minerals as both supports and silicon sources to construct high-performance composite catalytic materials via innovative structural design and interface engineering. Systematic studies indicate that precisely modulated silicate-based catalysts exhibit excellent electrochemical activity and long-term stability in the alkaline OER process. This review offers perspectives on the future development of efficient and stable silicate-based catalytic systems for renewable energy conversion. Full article
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13 pages, 1781 KB  
Article
The Mechanism of the Electrocatalytic Recovery of Pulping Black Liquor
by Chenggang Chen, Zuimiao Tao and Yan Cao
Catalysts 2026, 16(4), 323; https://doi.org/10.3390/catal16040323 - 2 Apr 2026
Viewed by 218
Abstract
This study elucidates the mechanism enabling the low-voltage electrolysis of black liquor (BL) for integrated resource recovery. The process simultaneously generates protons at the anode via the oxidation of organics (OOR), which occurs at a lower potential than the oxygen evolution reaction (OER), [...] Read more.
This study elucidates the mechanism enabling the low-voltage electrolysis of black liquor (BL) for integrated resource recovery. The process simultaneously generates protons at the anode via the oxidation of organics (OOR), which occurs at a lower potential than the oxygen evolution reaction (OER), and induces lignin precipitation. Concurrently, hydrogen and hydroxide ions are produced at the cathode through the hydrogen evolution reaction (HER). Driven by the electric field, sodium ions migrate from the anode to the cathode chamber, combining with hydroxide ions to form sodium hydroxide, thereby achieving the synchronous production of acid, alkali, hydrogen, and modified lignin in a single process. Using a platinum electrode, we conducted a mechanistic investigation through linear sweep voltammetry (LSV), cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and detailed product analysis. The results show that overall efficiency is controlled by competition at the anode between OOR and OER, which directly determines proton yield. A critical trade-off exists between anodic proton generation and cathodic alkali recovery, driven by the competitive migration of protons and sodium ions across the cation-exchange membrane. The proton yield was highly dependent on the initial BL composition, with a characteristic peak observed under specific conditions. Conversely, the sodium hydroxide recovery rate was maximized when the anolyte pH remained high, minimizing competitive proton migration. This work provides fundamental insights into the interfacial mechanisms of BL electrocatalytic, establishing it as a versatile electrochemical biorefinery platform for simultaneous proton and alkali production from a renewable waste stream, beyond its role as a hydrogen source and lignin recovery. Full article
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21 pages, 3741 KB  
Article
Effect of cBN Addition on Phase Composition, Microstructure, Wear Resistance, and Corrosion Resistance of CoCuNiTi + x cBN (x = 0.0, 0.5, and 1.0 wt.%) High-Entropy Alloy Coatings
by Mingxing Ma, Xiaoyan Zhang, Cun Liang, Ying Dong, Zhixin Wang, Chengjun Zhu, Liang Zhao, Yanjun Xi, Deliang Zhang and Dachuan Zhu
Coatings 2026, 16(4), 422; https://doi.org/10.3390/coatings16040422 - 2 Apr 2026
Viewed by 263
Abstract
Although 45 steel is widely used in the manufacture of mechanical parts, its application in harsh working conditions is limited owing to its low hardness, poor wear resistance, and corrosion resistance. Laser cladding can enhance the performance of the working surface without sacrificing [...] Read more.
Although 45 steel is widely used in the manufacture of mechanical parts, its application in harsh working conditions is limited owing to its low hardness, poor wear resistance, and corrosion resistance. Laser cladding can enhance the performance of the working surface without sacrificing substrate toughness. CoCuNiTi HEACs with different cBN additions were successfully prepared on a 45-steel substrate. The phase structure, microstructure, elemental composition, wear, and corrosion behavior of CoCuNiTi + x cBN (x = 0.0, 0.5, and 1.0 wt.%) HEACs were investigated using XRD, OM, SEM, EDS, friction and wear tester, and electrochemical workstation, respectively. The results show that all three coatings exhibit a dual-phase structure composed of FCC and BCC phases. The addition of cBN transforms the alloy phase structure from the original FCC main phase to the BCC main phase. The incorporation of cBN significantly reduces the lattice constant and cell volume of the alloy phase. The change in the alloy phase density is negatively correlated with the cell volume. CoCuNiTi + x cBN (x = 0.0, 0.5, and 1.0 wt.%) alloys have a dendritic structure. No pores were observed in the cBN-containing sample. The content of Ti in the primary phase is the highest. Co is enriched in the dendrite region, and Cu is enriched in the interdendrite region. The significant reduction in the average segregation coefficient for cBN-containing samples is attributed to the heterogeneous nucleation of the alloy melt at lower undercooling levels and the significant increase in the diffusion rate. The friction coefficient of the alloy decreases significantly with increasing cBN content. The sample with 1.0 wt.% cBN shows the best wear resistance, mainly due to the combined effects of hard particle support, solid solution strengthening, phase interface reduction, and high thermal conductivity of cBN. The sample with 1.0 wt.% cBN has the largest capacitive arc radius and charge-transfer resistance, along with the lowest annual corrosion rate, indicating optimal corrosion resistance. This is primarily related to the reduction in pore defects caused by cBN addition, hindrance of uniform penetration of the corrosive medium by dispersed cBN particles, and increased complexity of the anodic dissolution process. CoCuNiTi HEACs reinforced by cBN can simultaneously improve the wear and corrosion resistance of the surface of the 45-steel substrate, providing a feasible strategy for the design of high-performance protective coatings. Full article
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