Search Results (1,329)

This study investigated the effect of supersolidus liquid-phase sintering conditions on the powder particle bonding and the AlN-phase formation of an AlSi10Mg alloy. Sintering was conducted at temperatures between 550 and 579 °C, with a holding duration of 2 h under a nitrogen atmosphere. The sintering cycles included four heating segments, performed at rates ranging from 0.2 to 5 °C/min for a total of between 5 and 15 h, and a cooling segment performed at two different cooling rates, 0.15 and 5 °C/min, resulting in durations of 12 and 70 h, respectively. Three powder batches exhibiting different particle size distributions were tested. An X-ray diffractometer, optical microscopy, and scanning electron microscopy were used to characterize phase formation and particle bonding. The results show that higher sintering temperatures and faster heating/cooling rates led to a lower fraction of AlN. In contrast, lower sintering temperatures or slow heating promoted the development of a thicker AlN shell around powder particles, inhibiting the bonding of the AlSi10Mg powder and preventing densification via the sintering process. These findings suggest that sintering at temperatures between 570 and 575 °C, with heating and cooling rates of at least 2 °C/min, constitutes a more favorable window for the densification of AlSi10Mg under a nitrogen atmosphere. Full article

The aim of this study is to evaluate the effect of various lubrication systems (dry cutting, MQL, and nano-MQL) on the machinability of AISI 1040 medium-carbon steel. By dispersing titanium carbide (TiC) nanoparticles into environmentally friendly sunflower oil, a new type of nano-MQL fluid was developed. Machinability parameters such as surface finish, cutting force, energy consumption, chip structure, and tool degradation were examined through scanning electron microscopy (SEM). Based on experimental observations, the use of the nano-MQL technique led to a notable enhancement in machining performance when compared to both dry and traditional MQL machining. In addition, surface roughness was substantially reduced with the nano-MQL, suggesting more effective lubrication and cooling. Reductions in cutting forces and energy consumption were also observed, indicating more efficient material removal and lower mechanical resistance. The SEM examination of the cutting tools proved the low wear rate of the nano-MQL, which exhibited less adhesion and more abrasion wear, and of dry cutting, which showed the most serious wear. Furthermore, chip morphology illustrations indicated that the chips of nano-MQL were relatively uniform and segmented, indicating superior chip breaking quality and cutting stability. The results suggest that employing TiC nanoparticles in MQL offers a clear enhancement of cutting performance in terms of process efficiency, surface quality, and tool wear. These results validate the capability of nano-MQL as an environmentally friendly and high-performance lubrication method for turning medium-carbon steels, supporting more sustainable and efficient manufacturing operations. Full article

Active galactic nuclei (AGNs) often exhibit broad-line regions (BLRs), populated by high-velocity clouds in approximately Keplerian orbits around the central supermassive black hole (SMBH) at subparsec scales. During episodes of intense accretion at super-Eddington rates, the accretion disk can launch a powerful, radiation-driven wind. This wind may overtake the BLR clouds, forming bowshocks around them. Two strong shocks arise: one propagating into the wind, and the other into the cloud. If the shocks are adiabatic, electrons and protons can be efficiently accelerated via a Fermi-type mechanism to relativistic energies. In sufficiently dense winds, the resulting high-energy photons are absorbed and reprocessed within the photosphere, while neutrinos produced in inelastic $pp$ collisions escape. In this paper, we explore the potential of super-accreting AGNs as neutrino sources. We propose a new class of neutrino emitter: an AGN lacking jets and gamma-ray counterparts, but hosting a strong, opaque, disk-driven wind. As a case study, we consider a supermassive black hole with $M_{\mathrm{BH}}={10}^6{M}_{\odot }$ and accretion rates consistent with tidal disruption events (TDEs). We compute the relevant cooling processes for the relativistic particles under such conditions and show that super-Eddington accreting SMBHs can produce detectable neutrino fluxes with only weak electromagnetic counterparts. The neutrino flux may be observable by the next-generation IceCube Observatory (IceCube-Gen2) in nearby galaxies with a high BLR cloud filling factor. For galaxies hosting more massive black holes, detection is also possible with moderate filling factors if the source is sufficiently close, or at larger distances if the filling factor is high. Our model thus provides a new and plausible scenario for high-energy extragalactic neutrino sources, where both the flux and timescale of the emission are determined by the number of clouds orbiting the black hole and the duration of the super-accreting phase. Full article

In the light of increasing research into amorphous composites and their applications, as-cast specimens of multicomponent Ti₄₈Zr₁₈V₁₂Cu₅Be₁₇ amorphous composites were prepared via water-cooled copper mold suction casting. Subsequently, the as-cast specimens were subjected to semi-solid isothermal treatment to obtain semi-solid specimens. Taking the semi-solid specimens as the research object, room temperature compressive deformation behavior was investigated by analyzing the shear band characteristics on the side surfaces of the compressed specimens. The evolution of shear bands at various stages of plastic deformation was investigated via scanning electron microscopy (SEM). Additionally, significant work hardening was observed after yielding. Surface deformation morphologies indicate that the work-hardening behavior is associated with plastic deformation, interactions between shear bands, and interactions between shear bands and β-Ti crystals. Experiments have demonstrated that at a specific deformation extent, shear bands preferentially initiate at the crystal–amorphous matrix interface. In the final stage of plastic deformation, shear bands propagate through work-hardened β-Ti crystals into the amorphous matrix, with their propagation retarded by the β-Ti crystals. When shear bands in the amorphous matrix are obstructed by β-Ti crystals and can no longer propagate, some evolve into cracks. These cracks then propagate exponentially, leading to eventual fracturing of the specimens and termination of plastic deformation. The research findings provide a theoretical basis for analyzing the deformation capacities of various amorphous composites. Full article

Power electronics convert and control electrical power in applications ranging from electric motors to telecommunications and computing. Ongoing efforts to miniaturize these systems and boost power density demand advanced thermal management solutions to maintain optimal cooling and temperature control. Spray cooling offers an effective means of removing high heat fluxes and keeping power electronics within safe operating temperatures. This study presents an experimental investigation of flash spray cooling in a closed-loop system using R410A refrigerant. In particular, two nozzles with different spraying angles are used to study the effects of the distance between the spray nozzle and a heated flat surface, as well as the mass flow rate of the coolant. Results indicate that three key flow-pattern factors—surface coverage, impingement intensity, and liquid film dynamics—govern the heat transfer mechanisms and determine cooling efficiency. Flash spray cooling using refrigerants like R410A demonstrates strong potential as a high-performance thermal management strategy for next-generation power electronics. Full article

The electronics industry has significantly contributed to the development of efficient heat dissipation systems. One widely used technique is pool boiling, a simple method requiring no moving parts or complex structures. It enables the removal of large amounts of heat at relatively low temperature differences. Enhancing pool boiling performance involves increasing the critical heat flux and the heat transfer coefficient, which defines how effectively a surface can transfer heat to a cooling fluid. This method is commonly applied in cooling electronic devices, digital circuits, and power systems. In this study, pool boiling at atmospheric pressure was investigated using copper surfaces. To validate the Rohsenow model used to estimate the maximum bubble departure diameter, a planimetric approach was applied. Measurements included average contact angle (CA), surface tension (σ), and droplet diameter for four working fluids: deionised water, ethanol, Novec-649, and FC-72. For each fluid, at least 15 measurements of CA and σ were conducted using the Young–Laplace model. This study provides a comprehensive analysis of the influence of contact angle and surface tension on nucleate boiling using four different fluids on copper surfaces. The novelty lies in combining high-precision experimental measurements with validation of the Rohsenow model, offering new insights into surface-fluid interactions critical for thermal system performance. Full article

Cemented paste backfill (CPB) gains strength through the hydration of the binder constituent of the CPB, where mix temperature is a key influencing factor. Both rate of strength development and ultimate strength are influenced by the overarching temperature conditions in which the binder hydration occurs. This study investigates the influence of mixing water temperature on the thermal behaviour, hydration kinetics, and microstructural development of CPB using a combination of thermal finite element modelling, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS). Five CPB mixtures were prepared, with water temperatures ranging from 5 °C to 50 °C, and tested under controlled conditions to isolate the effects of the initial thermal input. Results show that moderate mixing water temperatures (20–35 °C) optimize hydration and mechanical strength, while excessive temperatures (≥50 °C) increase the risk of thermal cracking due to generation of excessive heat. The thermal modelling results demonstrated that the highest temperatures were observed in the bottom section of the fill mass, in contact with the surrounding rock, where the combined effects of mix-generated heat and rock conduction were most pronounced. The 50 °C mix reached a peak internal temperature of 85.6 °C with a thermal gradient of 40.5 °C, while the 5 °C mix recorded a much lower peak of 55.7 °C and a gradient of 16.8 °C. These results highlight that higher mixing water temperatures accelerate early hydration reactions and significantly influence the internal thermal profile during the first 21 days of curing. Based on these findings, the design of paste plants can be improved by incorporating a heating/cooling system for the mixing water tank—firstly, to ensure the water temperature does not exceed 50 °C and secondly, to maintain water within an optimal temperature range, potentially reducing binder consumption. Full article

In high-power insulated gate bipolar transistor (IGBT) module thermal management, the structural design of microchannel cooling plates plays a crucial role in determining heat dissipation efficiency and temperature uniformity. This study focuses on the effects of honeycomb-structured unit dimensions and arrangements, as well as inlet/outlet configurations of the cooling plate on its thermal and flow performance. Additionally, the influence of different coolant inlet velocities and temperatures is investigated. Under constant coolant flow rate and boundary conditions, four design configurations with varying pore widths and channel spacings were evaluated numerically. The results indicate that the optimized honeycomb structure can reduce the module’s peak temperature by approximately 8.7 K while significantly improving temperature uniformity and maintaining a moderate pressure drop. Moreover, increasing the number of inlets and outlets effectively lowers the pressure drop and enhances thermal uniformity. Although increasing the coolant flow rate and reducing the inlet temperature can further improve cooling performance, these measures also lead to notable increases in energy consumption and pressure loss. Therefore, a trade-off between thermal enhancement and system energy efficiency must be considered in practical applications. The findings of this study provide practical guidance for the design optimization of high-efficiency microchannel liquid cooling systems in power electronic applications. Full article

Over the last several years, a significant advancement in high-voltage electronic packaging techniques has paved the way for next-generation power electronics. However, controlling the thermal properties of these new packaging solutions is still a major challenge. The utilization of wide bandgap semiconductors such as SiC and GaN offers effective methods to minimize thermal inefficiencies caused by conduction losses through high-frequency switching topologies. Nevertheless, the need for high voltage in electrical systems continues to pose significant barriers, as heat generation remains one of the most significant obstacles to widespread implementation. The trend of electronics design miniaturization has driven the development of high-performance cooling concepts to address the needs of high-power-density systems. As a result, the design of effective cooling systems has emerged as a crucial aspect for successful implementation, requiring seamless integration with electronic packaging to achieve optimal performance. This review article explores various thermal management approaches demonstrated in electronic systems. This paper aims to provide a comprehensive overview of heat transfer enhancement techniques employed in electronics thermal management, focusing on core concepts. The review categorizes these techniques into concepts based on fin design, microchannel cooling, jet impingement, phase change materials, nanofluids, and hybrid designs. Recent advancements in high-power density devices, alongside innovative cooling systems such as phase change materials and nanofluids, demonstrate potential for enhanced heat dissipation in power electronics. Improved designs in finned heat sinks, microchannel cooling, and jet impingement techniques have enabled more efficient thermal management in high-density power electronics. By fixing key insights into one reference, this review serves as a valuable resource for researchers and engineers navigating the complex landscape of high-performance cooling for modern electronic systems. Full article

Diamond–copper composites, due to their exceptional thermal conductivity, hold significant potential in the field of electronic device thermal management. Hot-press sintering is a promising fabrication technique with industrial application prospects; however, the thermal conductivity of composites prepared by this method has yet to reach optimal levels. In this study, tungsten was deposited on the surface of diamond particles by magnetron sputtering as an interfacial transition layer, and hot-press sintering was employed to fabricate the composites. The findings reveal that with prolonged annealing time, tungsten gradually transformed into W₂C and WC, significantly enhancing interfacial bonding strength. When the diamond volume content was 50% and the interfacial coating consisted of 2 wt.% W, 92 wt.% WC, and 6 wt.% W₂C, the composite exhibited a thermal conductivity of 640 W/(m·K), the highest value reported among hot-press sintered composites with diamond content below 50%. Additionally, the AMM (Acoustic Mismatch Model) and DMM (Diffusion Mismatch Model) models were utilized to calculate the interfacial thermal conductance between different phases, identifying the optimal interfacial structure as diamond/W₂C/WC/W₂C/Cu. This composite material shows potential for application in high-power electronic device cooling, thermal management systems, and thermoelectric conversion, providing a more efficient thermal dissipation solution for related devices. Full article

As the demand for efficient heat dissipation in information devices continues to escalate, the heat flux of integrated packaging devices is poised to reach 100 W/cm² universally, rendering microchannel liquid cooling technology a pivotal solution in thermal management. In this work, the microchannel heat sink with spoiler cavities, optimized via field synergy principle, was integrated into the high-power electronics, and its flow and heat transfer performance were experimentally investigated using Al₂O₃-water nanofluid. The results show that the experimental and simulation results of the optimized microchannel heat sink integrated with IGBT devices are in good agreement. With structural optimization combined with an appropriate volume fraction of nanofluid, the microchannel heat sink exhibited significantly better heat dissipation performance than that of rectangular heat sinks under a heat flux of 100 W/cm². Furthermore, when the volumetric flow rate exceeded 0.6 mL/s, the heat transfer performance was improved by 38% compared to the rectangular microchannel heat sink with 1% volume fraction of Al₂O₃-water nanofluid. Full article

Nanofluids (NFs), consisting of nanoparticles (NPs) suspended in base fluids, have attracted growing interest due to their superior physicochemical properties and multifunctional potential. In this review, conventional and green NF technology aspects, including synthesis routes, formulation, and applications, are discussed. Conventional NFs, involving NPs synthesized using physical and chemical approaches, have improved NP morphology control but are likely to cause environmental and safety concerns. In contrast, green NFs that are plant extract, microorganism, and biogenic waste-based represent a sustainable and biocompatible alternative. The effect of key parameters (e.g., NP size, shape, concentration, dispersion stability, and base fluid properties) on the performance of NFs is critically examined. The review also covers potential applications: in biomedical engineering (e.g., drug delivery, imaging, theranostics, and antimicrobial therapies), in heat transfer (e.g., solar collectors, cooling electronics, nuclear reactors), and precision machining (e.g., lubricants and coolants). Comparative insights regarding green versus conventionally prepared NFs are provided concerning their toxicity, environmental impact, scalability, and functional performance across various applications. Overall, this review highlights the new promise of both green and conventional NFs and provides key opportunities and challenges to guide future developments in this field. Full article

This work probes the possibility of controlling the morphology of silver crystals through inoculation of trace-level metallic species, building on an industrial-scale cooling process. The obtained crystals are analyzed via X-ray tomography (XRT), dynamic picture analysis, and scanning electron microscopy (SEM). The results reveal assemblages composed of octahedral crystals and triangular platelets. X-ray tomography yields pore size distributions that correlate with Ag% composition. Out of several trace metals tested, cadmium was found to yield a greater number of octahedral morphologies with pronounced twinning, contributing to a fibrous structure. This behavior is consistent with the energetic preference of cadmium atoms to integrate on Ag (111) planes and the limitation of twinning to the (111) planes in FCC metals. Faceting of the interiors of the triangular facets of octahedral crystals is noted in all SEM images of acid-washed samples. These physical features are interpreted as a product of crystal growth and not selective acid etching. The generation of octahedral silver crystals from a molten melt and the presence of faceting are research firsts, such crystal morphologies being previously generated only from aqueous chemical reduction systems. Adding traces of cadmium to primary lead melts is promising for producing silver nanocrystals with desired morphologies. Full article

A hot microclimate is one of the hazards that glassworkers may be exposed to. In particular, high ambient temperatures contribute to thermal load. New measures are needed to monitor this parameter in the work environment and to protect workers from related health issues. Within this research study, a new system for monitoring and prevention of thermal load in glassworks is outlined, in alignment with the Industry 5.0 vision, which is focused on humans. It consists of a monitoring part that evaluates thermal load, an actuator part that provides workers with individual cooling through electronically controlled thermoelectric modules, and a communication part for wireless communication between the monitoring and actuator parts. The functionality of the system was evaluated in a controlled environment using a microclimate chamber, a thermal manikin, and a professional wet bulb and globe temperature meter. The tests performed have proven that the system properly reacts to a potential high thermal load by activating the cooling function in the dedicated clothing with integrated thermoelectric modules. The heat flux density from the relevant thermal manikin segment reaches a maximum of 44 W/m². Full article

Megacrystalline uraninite within Neoproterozoic migmatites in the Haita area of the Kangdian region of China provides a unique condition for the investigation of uraninite typomorphism under high-temperature conditions. The present study represents the first systematic characterization of the typomorphic signatures and genetic significance of megacrystalline uraninite via optical microscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XRS), and electron probe microanalysis (EPMA). The results show that uranium mineralization occurs as euhedral megacrystalline uraninite (black grains ≤ 10 mm) hosted in quartz veins, exhibiting frequent rhombic dodecahedral and subordinate cubic–octahedral morphologies. The paragenetic assemblage is quartz–uraninite–titanite–apatite–molybdenite. The investigated uraninite is characterized by elevated unit-cell parameters and a reduced oxygen index, with complex chemical compositions enriched in ThO₂ and Y₂O₃. These typomorphic characteristics indicate crystallization under high-temperature reducing conditions with gradual cooling. Post-crystallization tectonic fragmentation and uplift-facilitated oxidation occur, generating secondary uranium minerals with concentric color zonation (orange–red to yellow–green halos). Mineralization was jointly controlled by migmatization and late-stage tectonism, with the breakup of the Rodinia supercontinent serving as the key driver of fluid mobilization and ore deposition. The data materialized in the present study improve our knowledge about uranium mineralization during continental breakup events. Full article