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Keywords = ergonomic risk assessment

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17 pages, 567 KB  
Article
Prevalence, Awareness, and Sociodemographic Determinants of Disc Herniation Among Adults in Saudi Arabia
by Yahya H. Khormi, Mohammad A. Jareebi, Afrah M. Humadi, Saja A. Almraysi, Ali Y. Madkhali, Saja S. Alqahtani, Eyad M. Albarrati, Abdulaziz M. Alibrahim, Saud N. Alwadani, Ahlam A. Harthi, Weam S. Alqattan, Roaa A. Bajafar, Najla A. Alhazmi, Ibrahim A. Hakami and Farjah H. Algahtani
Healthcare 2026, 14(10), 1309; https://doi.org/10.3390/healthcare14101309 - 12 May 2026
Viewed by 228
Abstract
Background/Objectives: Disc herniation, also termed herniated nucleus pulposus (HNP), is a common spinal disorder affecting approximately 10% of the global population, associated with pain, neurological complications, and diminished quality of life. Despite its global burden, regional variations in public awareness and sociodemographic [...] Read more.
Background/Objectives: Disc herniation, also termed herniated nucleus pulposus (HNP), is a common spinal disorder affecting approximately 10% of the global population, associated with pain, neurological complications, and diminished quality of life. Despite its global burden, regional variations in public awareness and sociodemographic determinants remain inadequately characterized, particularly in Middle Eastern populations. This study aimed to assess the prevalence, public awareness, and sociodemographic determinants of HNP among adults in Saudi Arabia at a nationwide level. Methods: An analytical cross-sectional study was conducted from December 2024 to July 2025. Using a convenience sampling approach via social media platforms, an online questionnaire was distributed nationwide across Saudi Arabia. Data from 1112 participants were analyzed using descriptive statistics and multiple logistic regression. The questionnaire comprised two sections: sociodemographic characteristics and knowledge and awareness of HNP. Results: The prevalence of disc herniation was 8.9%, consistent with global estimates. Overall awareness was relatively high at 67.6%, though knowledge of specific risk factors varied considerably. Most participants recognized obesity (88.0%), poor sitting posture (85.8%), history of lower back trauma (86.2%), and work requiring physical effort (88.8%) as risk factors, while fewer acknowledged smoking (46.4%), diabetes (51.2%), sleeping on a soft bed (36.9%), and increased height (35.9%). Multiple logistic regression, adjusted for all sociodemographic, lifestyle, and health-related covariates, identified significant independent predictors of HNP including marital status (married OR = 2.90), current smoking (OR = 2.91), hyperlipidemia (OR = 1.86), family history (OR = 8.95), and prior knowledge of the condition (OR = 2.28). Knowledge of HNP was significantly associated with university education (OR = 1.70), higher income levels (OR = 2.23 for ≥15,000 SAR; OR = 2.07 for 5000–9999 SAR), and family history (OR = 4.70), while those in low and medium workload jobs demonstrated lower knowledge. Conclusions: Although overall public awareness of HNP is relatively high in Saudi Arabia, substantial gaps persist in knowledge of modifiable risk factors, particularly smoking and diabetes mellitus. Targeted smoking cessation campaigns, diabetes awareness programs, and ergonomic education initiatives delivered through primary healthcare centers, workplaces, and schools are recommended. Full article
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46 pages, 2439 KB  
Review
Wearable Technologies in Occupational Safety and Health: A Systematic Review and a Human-Centered Implementation Model
by David Mendes, Elena Terradillos, Helena V. G. Navas, Olga Costa, João Matias and Vanessa Soares
Appl. Sci. 2026, 16(10), 4715; https://doi.org/10.3390/app16104715 - 9 May 2026
Viewed by 388
Abstract
Wearable technologies have emerged as promising tools for supporting Occupational Safety and Health through continuous and multimodal monitoring of physiological, biomechanical, and environmental risk factors. However, evidence regarding their real-world effectiveness and implementation remains fragmented. This study presents a systematic literature review conducted [...] Read more.
Wearable technologies have emerged as promising tools for supporting Occupational Safety and Health through continuous and multimodal monitoring of physiological, biomechanical, and environmental risk factors. However, evidence regarding their real-world effectiveness and implementation remains fragmented. This study presents a systematic literature review conducted in accordance with PRISMA 2020 guidelines, synthesizing evidence from 60 studies addressing wearable-based monitoring, assessment, and intervention in occupational contexts. The review examines the types of technologies applied, the risks and functions addressed, the evidence on effectiveness, the evaluation metrics used, and the main barriers affecting implementation. The findings show that wearable technologies are mainly applied to ergonomic, physiological, environmental, and critical-event risks, using devices such as inertial sensors, biosensors, smart personal protective equipment, and exoskeletons. While the evidence indicates strong potential for real-time monitoring, risk detection, and data-informed decision-making, most studies rely on controlled or short-term evaluations, and consistent evidence of sustained accident reduction remains limited. The results also highlight technical, organizational, ethical, and human-related barriers, including usability, interoperability, privacy concerns, worker acceptance, and data governance. Based on this synthesis, a conceptual human-centered implementation model is proposed to support responsible and context-sensitive adoption. Full article
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13 pages, 275 KB  
Article
Integrating Neural Strategies and Biomechanical Output: A Muscle Synergy-Based Computational Framework for Evaluating Human—Passive Wearable Interaction in Industry 5.0
by Alessandro Scano, Nicol Moscatelli, Valentina Lanzani, Cristina Brambilla and Lorenzo Molinari Tosatti
Biomechanics 2026, 6(2), 45; https://doi.org/10.3390/biomechanics6020045 - 8 May 2026
Viewed by 204
Abstract
Background/Objectives: Industry 5.0 emphasizes the protection and empowerment of human workers. Passive wearables reduce physical strain, but the evaluation of their efficacy remains incomplete when based solely on kinematics or electromyographic (EMG) envelope amplitude, failing to capture the underlying neural “cost” or [...] Read more.
Background/Objectives: Industry 5.0 emphasizes the protection and empowerment of human workers. Passive wearables reduce physical strain, but the evaluation of their efficacy remains incomplete when based solely on kinematics or electromyographic (EMG) envelope amplitude, failing to capture the underlying neural “cost” or the compensatory strategies. This paper proposes a computational framework centered on muscle synergy analysis to bridge the gap between laboratory-grade neural assessment and real-world industrial applications. The goal is to move beyond simple biomechanical metrics toward a deeper understanding of neural coordination during device interaction. Methods: Given the practical limitations of high-density EMG in industrial settings, we propose a “streamlining” approach: laboratory-derived synergy models guide the understanding of neural processes and the selection of a minimal set of sensors capable of detecting maladaptive motor compensations and early signs of fatigue. Results: This approach allows for long-term monitoring without compromising natural movement. By decoupling neural strategies from kinematic output, “silent” risk situations can be identified even when movement appears correct but the neural coordination is altered by the passive device. This supports personalized ergonomic indices and predictive prevention protocols, transforming wearables from simple mechanical aids into intelligent, human-centric systems. Conclusions: This framework provides a roadmap for translating complex motor control theories into practical tools for the next generation of safe and sustainable manufacturing. Full article
(This article belongs to the Section Neuromechanics)
17 pages, 305 KB  
Article
Work-Related Musculoskeletal Pain and Discomfort Among Livestock Workers: Evidence from the Friuli-Venezia Giulia Region of Italy
by Marcela Carvajal-Suárez, Marco Bietresato, Rino Gubiani and Athena K. Ramos
Safety 2026, 12(3), 61; https://doi.org/10.3390/safety12030061 - 6 May 2026
Viewed by 321
Abstract
Agriculture is a hazardous industry, and working in livestock production has been linked to musculoskeletal disorders (MSDs). However, limited research has examined work-related risk factors contributing to MSDs among livestock workers especially in small and family-owned operations, like most of the companies located [...] Read more.
Agriculture is a hazardous industry, and working in livestock production has been linked to musculoskeletal disorders (MSDs). However, limited research has examined work-related risk factors contributing to MSDs among livestock workers especially in small and family-owned operations, like most of the companies located in the Friuli-Venezia Giulia (FVG) region of Italy. This cross-sectional study conducted in July 2024 investigates self-reported musculoskeletal pain and discomfort and occupational exposures among dairy and swine farmworkers (N = 50; mean age = 37 years) in FVG. We assessed musculoskeletal exposures, self-reported pain and discomfort, and the use of preventive techniques to maintain musculoskeletal health. Participants reported a high prevalence (80%) of musculoskeletal pain and discomfort, particularly among those working in family operations. While lower back and knee pain were most common, work-related exposures were most strongly associated with pain in the lower back and neck. These findings highlight the need to address occupational health risks related to MSDs in livestock operations, including possible prevention and intervention strategies. This may be especially important for small and family-owned farms where preventive and ergonomic interventions may yield substantial benefits. Full article
(This article belongs to the Special Issue Musculoskeletal Discomfort and Disorders in Agricultural Populations)
38 pages, 4934 KB  
Article
Automated Ergonomic Risk Assessment of Wheelchair Users During Cabinet Interaction Using Vision-Based 3D Pose Estimation
by Yilin Xu, Ziqian Yang, Tao Sun and Jiachuan Ning
Sensors 2026, 26(9), 2893; https://doi.org/10.3390/s26092893 - 5 May 2026
Viewed by 916
Abstract
Advanced sensor signal analysis is increasingly important for intelligent health management in human-centered environments, where continuous perception and real-time interpretation of motion-related signals are essential for safe and adaptive assistance. In this study, we propose a vision-based sensor signal analysis framework for automated [...] Read more.
Advanced sensor signal analysis is increasingly important for intelligent health management in human-centered environments, where continuous perception and real-time interpretation of motion-related signals are essential for safe and adaptive assistance. In this study, we propose a vision-based sensor signal analysis framework for automated ergonomic risk assessment of wheelchair users during cabinet interaction. The proposed framework integrates YOLOv11 for human detection, MHFormer for monocular 3D pose reconstruction, and a fuzzy logic-enhanced RULA model for continuous ergonomic risk quantification from video-derived motion signals. To support model development and evaluation, we constructed a dedicated wheelchair cabinet-operation dataset comprising 30 participants, including 14 experienced wheelchair users and 16 trained simulation participants, across five representative cabinet-operation scenarios. The raw dataset contained approximately 5 h of RGB video and about 150,000 original frames. To reduce redundancy caused by highly similar consecutive frames and to mitigate overfitting risk, representative frames were sampled from the continuous video sequences, resulting in 10,000 images for annotation and model development. Based on the proposed framework, raw visual sensor signals are transformed into temporally continuous kinematic representations and ergonomic risk scores, enabling non-contact and real-time health-state interpretation in assistive living environments. The proposed method achieved an average joint-angle estimation RMSE of 7.5°, representing an approximately 60% reduction compared with a Kinect v2-based motion capture baseline (18.6°), which is widely used for low-cost ergonomic evaluation. In benchmark evaluation, the proposed method achieved 84% risk-classification accuracy with a Cohen’s kappa of 0.66, outperforming representative baseline approaches. The results further indicated that low revolving-door and low-drawer operations were associated with higher and more sustained ergonomic risk exposure than sliding-door interaction. These findings demonstrate that vision-based sensor signal analysis can provide an effective solution for intelligent health management, ergonomic monitoring, and perception-driven assessment in accessible and assistive autonomous living systems. Full article
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16 pages, 1699 KB  
Article
Analysis of Human Vibrations Generated During Reduced Tillage That Affect the Operator of an Agricultural Tractor
by Željko Barač, Ivan Plaščak, Tomislav Jurić, Eleonora Desnica, Danijel Jug and Monika Marković
AgriEngineering 2026, 8(5), 176; https://doi.org/10.3390/agriengineering8050176 - 2 May 2026
Viewed by 263
Abstract
This study analyzes whole-body vibration (WBV) exposure of an agricultural tractor operator during three different primary tillage systems: Standard Tillage (ST), Conservation Tillage Deep (CTD), and Conservation Tillage Shallow (CTS). Measurements were conducted in accordance with ISO 2631-1 and ISO 2631-4 along three [...] Read more.
This study analyzes whole-body vibration (WBV) exposure of an agricultural tractor operator during three different primary tillage systems: Standard Tillage (ST), Conservation Tillage Deep (CTD), and Conservation Tillage Shallow (CTS). Measurements were conducted in accordance with ISO 2631-1 and ISO 2631-4 along three orthogonal axes (x, y and z) at the operator’s seat. Descriptive and inferential statistical analyses indicate that while none of the mean vibration values exceeded the regulatory limit value of 1.15 m/s2 defined in Directive 2002/44/EC, several measurements—particularly in the y-axis during ST (0.715 m/s2)—surpassed the exposure action value of 0.5 m/s2. These findings suggest that prolonged daily exposure under similar operational conditions may pose long-term health risks for tractor operators. The highest mean WBV values were recorded in the x- and y-axes during CTS (0.354 m/s2 and 0.446 m/s2, respectively), whereas the z-axis exhibited the highest values during ST (0.426 m/s2). Conservation Tillage Deep (CTD) demonstrated the most favorable vibration profile in the vertical axis (0.344 m/s2), indicating its potential dual benefit for soil structure preservation and operator ergonomics. Although all measured values remained below the regulatory limit, the frequent exceedance of the action value underscores the importance of exposure time management, regular maintenance of suspension systems, and implement selection as practical mitigation strategies. This comparative assessment provides baseline WBV data for reduced-tillage systems on hydromorphic soils and offers axis-specific guidance for optimizing operator comfort in sustainable mechanization practices. Full article
(This article belongs to the Special Issue Utilization and Development of Tractors in Agriculture)
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31 pages, 4530 KB  
Article
AI-Powered Computer Vision for Ergonomic Risk Assessment and Musculoskeletal Symptom Prevalence in Industrial Metal Polishing Operators
by Joel Alves, Tânia M. Lima and Pedro D. Gaspar
Eng 2026, 7(5), 204; https://doi.org/10.3390/eng7050204 - 28 Apr 2026
Viewed by 582
Abstract
Manufacturing polishing tasks involve repetitive movements and sustained postures that increase exposure to work-related musculoskeletal disorders (WRMSDs). This study presents an intersectoral validation of the ergonomic assessment methodology applied to industrial metal polishing operators that considered sociodemographic, anthropometric, and health variables. This study [...] Read more.
Manufacturing polishing tasks involve repetitive movements and sustained postures that increase exposure to work-related musculoskeletal disorders (WRMSDs). This study presents an intersectoral validation of the ergonomic assessment methodology applied to industrial metal polishing operators that considered sociodemographic, anthropometric, and health variables. This study surveyed 41 workers using the Nordic Musculoskeletal Questionnaire and assessed a subsample of 27 workers using the REBA method through AI-based computer vision. Symptom prevalence was highest in the neck (82.9%), shoulders (70.8%), lower back (68.3%), and wrists/hands (65.9%). Using a computer-vision AI-based tool to analyse posture, the REBA method identified moderate (70.3%), high (26.0%) and very high (3.7%) WRMSD risks for the upper arms, neck, and trunk, respectively, with women showing greater susceptibility. Spearman correlation analysis revealed significant associations between age, gender, health perception, and musculoskeletal risks. The findings confirm the ergonomic assessment method’s applicability and reliability for ergonomic risk assessment in industrial polishing tasks, emphasising the need for targeted interventions adapted to gender and age profiles to mitigate occupational hazards. The results support a non-intrusive assessment approach suitable for industrial deployment and for prioritising targeted, worker-stratified ergonomic interventions. Full article
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16 pages, 3813 KB  
Article
Usability Evaluation and Perceived Performance of the MoonWalking® Insole in Safety Footwear
by Pedro Castro-Martins, Arcelina Marques, Luís Pinto-Coelho and Mário Vaz
Sensors 2026, 26(9), 2668; https://doi.org/10.3390/s26092668 - 25 Apr 2026
Viewed by 778
Abstract
Prolonged standing and repetitive lifting are routine occupational stressors that elevate plantar pressures across workers. In those with diabetes, these demands represent additional risk factors for diabetic foot pathology, highlighting the need for ergonomic interventions beyond standard safety footwear. This study evaluated the [...] Read more.
Prolonged standing and repetitive lifting are routine occupational stressors that elevate plantar pressures across workers. In those with diabetes, these demands represent additional risk factors for diabetic foot pathology, highlighting the need for ergonomic interventions beyond standard safety footwear. This study evaluated the perceived ergonomic performance of the MoonWalking® insole, a novel adaptive pneumatic system designed for real-time pressure stabilization and offloading when integrated into safety footwear. A comparative experimental protocol tested two conditions: safety footwear with the manufacturer’s original insole and the same footwear with the MoonWalking prototype. Twenty participants assessed perceived comfort using a VAS and binary ergonomic questionnaires. The results showed statistically significant improvements in perceived cushioning, foot fit, and overall comfort when using the MoonWalking insole. Participants consistently identified pressure-stabilizing and offloading functions across all plantar regions, indicating that adaptive pressure control was clearly perceptible. No pain or movement restrictions were reported. Although perceived fatigue did not reach statistical significance, a decreasing trend was observed. A slight reduction in intention to reuse the footwear occurred with the prototype, possibly due to its increased weight. These findings provide evidence that integrating an adaptive pneumatic insole into safety footwear may improve plantar pressure redistribution and user comfort. Full article
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22 pages, 2550 KB  
Systematic Review
Mapping the Prevalence and Risk Factors of Low Back Pain Among University Populations in Saudi Arabia: A Systematic Review and Meta-Analysis
by Sulaiman Alanazi, Jana Alruwaili, Maysam Alruwaili, Abdulmajeed Alfayyadh, Hadeel Alsirhani, Samaher Mohammed Alowaydhah, Sultan A. Alanazi, Nesma M. Allam and Sara Elsebahy
J. Clin. Med. 2026, 15(7), 2808; https://doi.org/10.3390/jcm15072808 - 7 Apr 2026
Cited by 1 | Viewed by 674
Abstract
Background/Objectives: Low back pain (LBP) is one of the most common musculoskeletal conditions globally and a leading cause of disability. University populations may be particularly vulnerable due to prolonged sitting, academic stress, and frequently suboptimal ergonomics, especially in rapidly expanding higher education [...] Read more.
Background/Objectives: Low back pain (LBP) is one of the most common musculoskeletal conditions globally and a leading cause of disability. University populations may be particularly vulnerable due to prolonged sitting, academic stress, and frequently suboptimal ergonomics, especially in rapidly expanding higher education systems such as those in Saudi Arabia. This systematic review and meta-analysis aimed to synthesize evidence on the prevalence of LBP among university attendants in Saudi Arabia and to quantify its associations with key demographic and environmental risk factors. Methods: We systematically reviewed observational studies reporting LBP prevalence and/or risk factors among university students and faculty in Saudi Arabia published in English, following Cochrane methodological guidance and PRISMA 2020 reporting recommendations. The protocol was prospectively registered in PROSPERO (CRD420250654048). We searched PubMed, Embase and CINAHL from inception to February 2025. Two reviewers independently screened studies, extracted data, and assessed risk of bias using the Joanna Briggs Institute checklist for analytical cross-sectional studies. Random effects meta-analyses were used to pool prevalence estimates across recall periods, regions, populations, and measurement tools, and to calculate pooled odds ratios (ORs) for age, sex, smoking, family history of LBP, and college seating conditions. Heterogeneity, subgroup, and sensitivity analyses were undertaken. Results: Thirteen cross-sectional studies were included. The overall pooled prevalence of LBP was 57% (95% confidence interval [CI] approximately 43–71), with substantial heterogeneity. Prevalence varied by recall period, region, population group, and measurement instrument; pooled prevalence was 58% among students and 50% among faculty. Increasing age (OR 1.17, 95% CI 1.01–1.34) and poor college seating conditions (OR 1.42, 95% CI 1.07–1.76) were significantly associated with LBP. Male gender, smoking, and family history showed non-significant pooled effects. These estimates are limited by substantial between-study heterogeneity, variable measurement tools, and exclusively cross-sectional designs, which restrict causal inference. Conclusions: LBP is prevalent among university attendants in Saudi Arabia, affecting both students and faculty. The consistent associations with age and seating ergonomics highlight the need for ergonomic classroom redesign and age-sensitive preventive strategies. Future work should adopt standardized LBP measures and longitudinal designs to clarify causal pathways and evaluate targeted interventions. Funding: This work was supported by the Deanship of Graduate Studies and Scientific Research at Jouf University (grant DGSSR-2026-NF-01-002). Full article
(This article belongs to the Special Issue Evidence-Based Diagnosis and Clinical Management of Low Back Pain)
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13 pages, 428 KB  
Study Protocol
Work at Heights Training: Conventional Approach with and Without Immersive Virtual Reality Study Protocol
by Diana Guerrero-Jaramillo, Ricardo de la Caridad Montero and Oscar Campo
Methods Protoc. 2026, 9(2), 55; https://doi.org/10.3390/mps9020055 - 1 Apr 2026
Viewed by 534
Abstract
Background: Work at heights is a high-risk occupational activity, with falls being a leading cause of fatal accidents in construction and industrial maintenance. Conventional safety training often does not fully prepare workers for real-world hazards. Immersive virtual reality (IVR) has emerged as a [...] Read more.
Background: Work at heights is a high-risk occupational activity, with falls being a leading cause of fatal accidents in construction and industrial maintenance. Conventional safety training often does not fully prepare workers for real-world hazards. Immersive virtual reality (IVR) has emerged as a promising training tool, providing controlled and realistic simulations of hazardous scenarios. This hypothesis-generating pilot study evaluates the feasibility and effectiveness of IVR in enhancing practical skills, safety perception, and physiological responses during work-at-height training. Methods: This controlled trial will recruit first-time trainees from the National Learning Service (SENA) of Colombia. Participants will be assigned to an intervention group, receiving IVR training before field-based practical sessions, or a control group, receiving standard theoretical instruction. Outcomes include practical skill acquisition, ergonomic risk, cognitive performance, and physiological responses, including heart rate variability measured with validated devices. Assessments will be performed using standardized tools, and data will be analyzed with repeated-measures ANOVA and regression models to compare groups. Conclusions: By integrating practical, cognitive, ergonomic, and physiological measures, this study will provide evidence on whether IVR improves the effectiveness of work-at-height training beyond conventional methods. Findings may inform future strategies to enhance occupational safety training in high-risk work environments. Full article
(This article belongs to the Section Public Health Research)
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11 pages, 1657 KB  
Article
Ergonomic Risk in Total Hip Arthroplasty: Approach-Specific Postural Loads and Position-Swap Effects During Cup Preparation
by Carmelo Marín-Martínez, José Emilio Mantilla-de-los-Ríos-García, Elena Galián-Muñoz, Marina Sánchez-Robles, Vicente Jesús León-Muñoz, Antonio Murcia-Asensio, Matilde Moreno-Cascales and Francisco Lajara-Marco
Appl. Sci. 2026, 16(7), 3418; https://doi.org/10.3390/app16073418 - 1 Apr 2026
Viewed by 443
Abstract
Musculoskeletal disorders (MSDs) among orthopaedic surgeons are associated with sustained, constrained postures during demanding intraoperative tasks. Total hip arthroplasty (THA) comprises sequential steps that may impose different postural loads on both the surgeon and assistant, yet team-level ergonomic design interventions remain underexplored. This [...] Read more.
Musculoskeletal disorders (MSDs) among orthopaedic surgeons are associated with sustained, constrained postures during demanding intraoperative tasks. Total hip arthroplasty (THA) comprises sequential steps that may impose different postural loads on both the surgeon and assistant, yet team-level ergonomic design interventions remain underexplored. This study compared ergonomic risk during primary THA performed through the direct lateral (modified Hardinge) and posterolateral (Moore) approaches and assessed a simple workflow redesign: swapping surgeon and assistant positions during acetabular cup preparation (bottom reaming, perimeter reaming, and cup impaction). In a controlled Sawbones-based simulation using standard THA instruments, eight standardised surgical steps were recorded with 360° photographs. Forty-two postural instances (22 for the surgeon, 20 for the assistant) were analysed. Joint angles were measured with Kinovea and converted to Rapid Entire Body Assessment (REBA) scores; intra- and inter-rater reliability (ICC) and minimum detectable change (MDC95) were calculated. Surgeon REBA scores were in the medium-risk range and slightly lower with the posterolateral approach (mean 5.5) than with the direct lateral approach (mean 5.88), whereas assistant scores were in the low-risk range (means 3.43 and 3.29, respectively). The position-swap intervention successfully lowered the surgeon’s REBA action level, most notably during cup impaction, where ergonomic risk dropped from 10 (high risk) to 4 (medium risk) in the posterolateral approach, and from 7 (medium risk) to 3 (low risk) in the direct lateral approach, without increasing assistant risk. These findings provide controlled simulation-based evidence that this simple, zero-cost positional change can reduce the surgeon’s ergonomic action level during THA, although confirmation under real operative conditions is needed before broad generalization. Full article
(This article belongs to the Special Issue Novel Approaches and Applications in Ergonomic Design, 4th Edition)
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16 pages, 662 KB  
Review
Review of Integrated Lean Techniques and Ergonomic Analysis to Upgrade Troubleshooting Systems for Process Enhancement
by Matshidiso Moso and Oludolapo Akanni Olanrewaju
Standards 2026, 6(2), 12; https://doi.org/10.3390/standards6020012 - 1 Apr 2026
Viewed by 549
Abstract
Occupational Health and Safety systems, as well as physical Ergonomics, serve a common goal, which is to eliminate safety-related injuries within production systems. The analysis of potential hazards that could compromise the safety of operations’ employees assists in preventing a high rate of [...] Read more.
Occupational Health and Safety systems, as well as physical Ergonomics, serve a common goal, which is to eliminate safety-related injuries within production systems. The analysis of potential hazards that could compromise the safety of operations’ employees assists in preventing a high rate of safety-related injuries. Safer processes result in a high output rate and, hence, a profitable business. Focusing on the accuracy of problem solving and failure prediction analysis on new processes could potentially result in zero safety-related injuries, good-quality products, cost reduction, and the elimination of delays within the processes. This research seeks to add more knowledge to the fields of Occupational Health and Safety systems and Total Productive Maintenance by combining lean manufacturing troubleshooting models with Ergonomic analysis, as well as Hazard Identification Risk Analysis, to predict future kaizen projects for businesses. The proposed upgrade to the problem-solving model was developed by evaluating and reviewing the impact of Ergonomic analysis on different production systems. It was found that Ergonomic analysis provides solutions for a more comfortable working environment; hence, the existing troubleshooting model was combined with an Ergonomic exercise. The proposed model is more beneficial to production systems. It could potentially result in zero safety-related injuries, high-quality products, more accurate problem analysis, and more innovation by enabling kaizen projects. The proposed model was applied in the electronics industry, where it resulted in drastic improvements. The old method, which was causing fatigue, was eliminated, and a new machine was designed and prototyped. The new machine assisted the company in this case study in reducing delays, eliminating defects, and reducing costs. Furthermore, the proposed troubleshooting model evaluated an impactful kaizen project, which was the introduction of new technologies that will eliminate the power-up stage. Full article
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15 pages, 1589 KB  
Article
Integrating Ergonomic Risk Assessment with the Hierarchy of Controls Among Informal Sewing Workers in Rural Thailand
by Ratchanee Joomjee, Monthicha Raksilp, Niruwan Turnbull, Ruchakron Kongmant, Watthanasak Jeamwatthanachai and Wipa Chuppawa
Healthcare 2026, 14(7), 828; https://doi.org/10.3390/healthcare14070828 - 24 Mar 2026
Viewed by 931
Abstract
Background: Informal sewing workers are widely exposed to ergonomic and workload-related risks but remain largely excluded from formal occupational health protection, particularly in low- and middle-income countries. This study evaluated integrated physical and mental workload risks associated with WMSDs among informal sewing workers [...] Read more.
Background: Informal sewing workers are widely exposed to ergonomic and workload-related risks but remain largely excluded from formal occupational health protection, particularly in low- and middle-income countries. This study evaluated integrated physical and mental workload risks associated with WMSDs among informal sewing workers to develop contextually feasible preventive guidelines based on the Hierarchy of Ergonomic Control. Methods: A mixed-methods study was conducted among 150 informal sewing workers in Ubon Ratchathani Province, Thailand. Quantitative data were collected using a structured questionnaire, the Rapid Upper Limb Assessment (RULA), the Nordic Musculoskeletal Questionnaire (NMQ), and the NASA Task Load Index (NASA-TLX). Associations between sociodemographic characteristics, ergonomic risks, and WMSDs were analyzed using chi-square tests and correlation analysis. Qualitative data were obtained through a focus group discussion with key stakeholders to develop ergonomic control strategies guided by the HEC framework. Results: The majority of participants were female and middle-aged, with widespread exposure to high-risk ergonomic conditions, including prolonged sitting, repetitive tasks, and awkward postures. A high prevalence of WMSDs was observed, particularly in the neck, shoulders, and back. Younger workers and those with lower educational attainment experienced significantly higher ergonomic risk exposure and WMSD prevalence. NASA-TLX results indicated that physical demand and performance pressure were the main contributors to overall workload. Application of the HEC framework showed that elimination and substitution controls were the most effective strategies for reducing ergonomic risks, followed by engineering controls, while administrative measures and personal protective equipment were less effective. Conclusions: Informal sewing workers face substantial ergonomic and mental workload risks that contribute to a high burden of WMSDs. Prioritizing higher-order ergonomic controls, integrating workload management, and implementing community-based ergonomic interventions are essential to improving occupational health and reducing inequities among informal workers. Full article
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16 pages, 3402 KB  
Article
A Musculoskeletal Simulation Study to Evaluate the Influence of Postural and Anthropometric Variability on Intervertebral Loads During Manual Lifting in Construction
by Jose Javier Guevara-Torres, Jhon Alexander Quiñones-Preciado, Alexander Paz, Héctor E. Jaramillo Suarez, José Jaime García and Lessby Gómez-Salazar
Buildings 2026, 16(6), 1156; https://doi.org/10.3390/buildings16061156 - 15 Mar 2026
Viewed by 572
Abstract
Computational simulation is a valuable tool for advancing personalized ergonomics. This study evaluated the ability of musculoskeletal simulation to estimate individual lumbar loading during manual lifting tasks representative of construction activities. Fifty-six Colombian adults were recruited to reflect national anthropometric distributions and grouped [...] Read more.
Computational simulation is a valuable tool for advancing personalized ergonomics. This study evaluated the ability of musculoskeletal simulation to estimate individual lumbar loading during manual lifting tasks representative of construction activities. Fifty-six Colombian adults were recruited to reflect national anthropometric distributions and grouped by BMI and stature. Participants performed two standardized lifting tasks with a 10 kg load: symmetric lifting from the floor to xiphoid height and lateral lifting from a 0.40 m surface to shoulder height with contralateral transfer. Whole-body kinematics and ground reaction forces were processed in OpenSim software using the validated model to estimate L5–S1 compression and shear forces. Results showed a moderate association between lumbar compression and body weight, while shear forces exhibited low correlations with kinematic variables. Subject-specific scaled models revealed substantial inter-individual differences in lumbar loading related to lifting technique and anthropometric characteristics, highlighting the potential of musculoskeletal simulation for personalized risk assessment in construction. Full article
(This article belongs to the Special Issue Safety Management and Occupational Health in Construction)
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19 pages, 3652 KB  
Article
Musculoskeletal and Ergonomic Demands of the Pumping Maneuver in Laser-Class Sailing: An Integrated Biomechanical Analysis
by Carlotta Fontana, Nicola Laiola, Alessandro Naddeo and Rosaria Califano
Sports 2026, 14(3), 113; https://doi.org/10.3390/sports14030113 - 13 Mar 2026
Cited by 1 | Viewed by 566
Abstract
Background: Pumping in Laser-class sailing is a dynamic propulsion technique used in marginal wind conditions and characterized by repetitive, coordinated oscillations of the sailor–sail system. Despite its practical relevance, its biomechanical and ergonomic demands remain insufficiently characterized. Methods: A mixed-methods framework was applied [...] Read more.
Background: Pumping in Laser-class sailing is a dynamic propulsion technique used in marginal wind conditions and characterized by repetitive, coordinated oscillations of the sailor–sail system. Despite its practical relevance, its biomechanical and ergonomic demands remain insufficiently characterized. Methods: A mixed-methods framework was applied combining questionnaire data, kinematic analysis, ergonomic assessment, and musculoskeletal modelling. Thirty-six competitive Laser sailors completed a Borg CR-10-based questionnaire on perceived discomfort/fatigue across body regions at predefined time points (during pumping, immediately after training, and the following day). A controlled land-based multi-angle video acquisition was used to reconstruct a standardized pumping posture and parameterize a digital human model in DELMIA® for postural/kinematic analysis. Ergonomic risk was assessed using REBA, and muscle activity was estimated using the AnyBody® Modeling System (simulation-derived normalized muscle activity across 129 muscles). Results: the simulation identified high neuromuscular demand in the trunk and shoulder complex, with several deep trunk stabilizers and the left latissimus dorsi reaching 100% modeled normalized muscle activity. Marked lateral asymmetry was observed, with right-sided trunk dominance and left-sided shoulder dominance. Kinematic analysis showed substantial joint excursions, with large lumbar motion amplitudes, while REBA yielded a score of 11 (Very-High Risk). Questionnaire data indicated a high prevalence of pumping-related musculoskeletal discomfort (72.2%), most frequently involving the lower back, shoulders, and knees. A dissociation was observed between modeled muscle activity and perceived fatigue, with the lower limbs rated as most fatigued despite lower modeled activation than the trunk. Conclusions: Findings identify the deep trunk stabilizers, latissimus dorsi, and lower extremities as key regions involved in pumping, with marked lateral asymmetry and high ergonomic risk. They support targeted training, injury-prevention, and ergonomic strategies to improve performance and reduce injury risk in competitive sailing. Full article
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