Search Results (901)

Fiber Bragg Grating (FBG) sensors facilitate compact, multiplexed, and electromagnetic interference-immune monitoring in embedded and harsh environments. The removal of the polymer jacket, a measure taken to withstand elevated temperatures or facilitate integration, exposes the fragile glass. This underscores the necessity of functional coatings, which are critical for enhancing durability, calibrating sensitivity, and improving compatibility with host materials. This review methodically compares coating materials and deposition routes for FBGs, encompassing a range of techniques including top-down physical-vapor deposition (sputtering, thermal/e-beam evaporation, cathodic arc), bottom-up chemical vapor deposition (CVD)/atomic layer deposition (ALD), wet-chemical methods (sensitization/activation, electroless plating (EL), electrodeposition (ED)), fusion-based processes (casting and melt coating), and hybrid stacks (e.g., physical vapor deposition (PVD) seed → electrodeposition; gradient interlayers). The consolidation of surface-preparation best practices and quantitative trends reveals a comprehensive understanding of the interrelationships between coating material/stack, thickness/microstructure, adhesion, and sensitivity across a range of temperatures, extending from approximately 300 K to cryogenic regimes. Practical process windows and design rules are distilled to guide method selection and reliable operation across cryogenic and high-temperature regimes. Full article

Foot drop, a form of paralysis affecting ankle and foot control, impairs walking and increases the risk of falls. Effective rehabilitation requires monitoring gait to guide personalized interventions. This study presents a proof-of-concept smart foot–ankle brace integrating low-cost sensors, including gyroscopes, accelerometers, and a Fiber Bragg Grating (FBG) array, with an Arduino-based processing platform. The system captures, in real time, the key locomotion parameters, namely, angular rotation, acceleration, and sole deformation. Experiments using a 3D-printed insole demonstrated that the device detects foot-drop-related gait deviations, with toe acceleration approximately twice that of normal walking. It also precisely detects foot deformation through FBG sensing. These results demonstrate the feasibility of the proposed system for monitoring gait abnormalities. Unlike commercial gait analysis devices, this work focuses on proof-of-concept development, providing a foundation for future improvements, including wireless integration, AI-based gait classification, and mobile application support for home-based or tele-rehabilitation applications. Full article

With the recent increase in the threat posed by unmanned aerial vehicles (UAVs) operating in environments where conventional detection systems such as radar, optical, or acoustic detection are impractical, attention is paid to methods for detecting low-flying UAVs with small radar cross-section (RCS). The most commonly used detection methods are radar detection, which is susceptible to electromagnetic (EM) interference, and optical detection, which is susceptible to weather conditions and line-of-sight. This research aims to demonstrate the possibility of using passive optical fiber Bragg grating (FBG) as a sensitive element array for low-flying UAV detection and localization. The principle is as follows: an optical signal that propagates through an optical fiber can be modulated due to the FBG reaction on the air pressure caused by a low-flying (even hovering) UAV. As a result, a small target—the DJI Avata drone can be detected and tracked via intensity surge determination. In this paper, the experimental setup of the proposed FBG-based UAV detection system, measurement results, as well as methods for analyzing UAV-caused downwash are presented. High-speed data reading and processing were achieved for low-flying drones with the possible presence of EM clutter. The proposed system has shown the ability to, on average, detect an overpassing UAV’s flight height around 85 percent and the location around 87 percent of the time. The key advantage of the proposed approach is the comparatively straightforward implementation and the ability to detect low-flying targets in the presence of EM clutter. Full article

Composite engine fan blades are critical aircraft engine components, and their failure can compromise the safe and reliable operation of the entire aircraft. To enhance aircraft availability and safety within a condition-based maintenance framework, effective methods are needed to identify damage and monitor the blades’ condition throughout manufacturing and operation. This paper presents a unique experimental framework for real-time monitoring of composite engine blades utilizing state-of-the-art structural health monitoring (SHM) technologies, discussing the associated benefits and challenges. A case study is conducted on a representative Foreign Object Damage (FOD) panel, a substructure of a LEAP (Leading Edge Aviation Propulsion) engine fan blade, which is a curved, 3D-woven Carbon Fiber Reinforced Polymer (CFRP) panel with a secondary bonded steel leading edge. The loading scheme involves incrementally increasing, cyclic 4-point bending (loading–unloading) to induce controlled damage growth, simulating in-operation conditions and allowing evaluation of flexural properties before and after degradation. External damage, simulating foreign object impact common during flight, is introduced using a drop tower apparatus either before or during testing. The panel’s condition is monitored in-situ and in real time by two types of SHM sensors: screen-printed piezoelectric sensors for guided ultrasonic wave propagation studies and surface-bonded Fiber Bragg Grating (FBG) strain sensors. Experiments are conducted until panel collapse, and degradation is quantified by the reduction in initial stiffness, derived from the experimental load-displacement curves. This paper aims to demonstrate this unique experimental setup and the resulting SHM data, highlighting both the potential and challenges of this SHM framework for monitoring complex composite structures, while an attempt is made at correlating SHM data with structural degradation. Full article

Optical fiber technology is becoming essential in modern radiation therapy, enabling precise, real-time, and minimally invasive monitoring. As oncology moves toward patient-specific treatment, there is growing demand for adaptable and biologically compatible sensing tools. Fiber-optic systems meet this need by integrating into clinical workflows with highly localized dosimetric and spectroscopic feedback. Their small size and flexibility allow deployment within catheters, endoscopes, or treatment applicators, making them suitable for both external beam and internal therapies. This paper reviews the fundamental principles and diverse applications of optical fiber sensing technologies in radiation oncology, focusing on dosimetry, spectroscopy, imaging, and adaptive radiotherapy. Implementations such as scintillating and Bragg grating-based dosimeters demonstrate feasibility for in vivo dose monitoring. Spectroscopic techniques, such as Raman and fluorescence spectroscopy, offer real-time insights into tissue biochemistry, aiding in treatment response assessment and tumor characterization. However, despite such advantages of optical fiber sensors, challenges such as signal attenuation, calibration demands, and limited dynamic range remain. This paper further explores clinical application, technical limitations, and future directions, emphasizing multiplexing capabilities, integration and regulatory considerations, and trends in machine learning development. Collectively, these optical fiber sensing technologies show strong potential to improve the safety, accuracy, and adaptability of radiation therapy in personalized cancer care. Full article

The performance and longevity of next-generation nuclear reactors depend on the implementation of sensing technologies able to withstand extreme conditions. This study evaluates the performance of femtosecond-laser-inscribed Fiber Bragg Grating (fs-FBG) sensors under simulated startup low-power conditions representative of newcleo’s Generation IV Lead-cooled Fast Reactors (LFRs). The primary goal of this preliminary test phase is to validate the suitability of fs-FBG sensors for high-temperature (300 °C) and mechanical stress (16–80 MPa cyclic tensile stress) monitoring, emphasizing their reliability and accuracy. The experimental campaign involved rigorous thermal and thermo-mechanical testing, conducted in compliance with ASTM standards, to assess key performance metrics such as linearity, repeatability, and precision. The results demonstrate that fs-FBG sensors deliver consistent and reliable measurements in extreme environments, with a temperature sensitivity of 12.62 pm/°C and a displacement sensitivity of 3.95 nm/mm. These findings provide a strong basis for the use of fs-FBG sensors in Generation IV nuclear reactors, highlighting their potential as advanced tools for structural health monitoring. Full article

Timely detection of leaks is essential for the safe and reliable operation of pressure vessels used in superconducting systems, aerospace, and medical equipment. To address the lack of efficient online leak detection methods for such vessels, this paper proposes a quasi-distributed fiber Bragg grating (FBG) sensing network combined with theoretical stress analysis to diagnose vessel conditions. We analyze the stress–strain distributions of vacuum vessels under varying pressures and examine stress concentration effects induced by small holes; these analyses guided the design and placement of quasi-distributed FBG sensors around the vacuum valve for online leakage monitoring. To improve measurement accuracy, we introduce a vibration correction algorithm that mitigates pump-induced vibration interference. Comparative tests under three leakage scenarios demonstrate that when leakage occurs during vacuum extraction, the proposed system can reliably detect the approximate leak location. The results indicate that combining an FBG sensing network with stress concentration analysis enables initial localization and assessment of leak severity, providing valuable support for the safe operation and rapid maintenance of vacuum pressure vessels. Full article

In oil well environments, pressure sensors are often challenged by electromagnetic interference, temperature drift, and corrosive fluids, which reduce their stability and service life. To improve long-term reliability under these conditions, we developed a fiber optic Fabry–Perot (FP) cavity pressure sensor that employs an Inconel 718 diaphragm to provide both high mechanical strength and corrosion resistance. An integrated fiber Bragg grating (FBG) was included to monitor temperature simultaneously, allowing temperature–pressure cross-sensitivity to be decoupled. The sensor was fabricated and tested over a temperature range of 20–100 °C and a pressure range of 0–60 MPa. Experimental characterization showed that the FP cavity length shifted linearly with pressure, with a sensitivity of 377 nm/MPa, while the FBG demonstrated a temperature sensitivity of 0.012 nm/°C. After temperature compensation, the overall pressure measurement accuracy reached 0.5% of the full operating pressure range (0–60 MPa). These results confirm that the combined FP–FBG sensing approach maintained stable performance in harsh downhole conditions, making it suitable for pressure monitoring in shallow and medium-depth reservoirs. The proposed design offers a practical route to extend the operational lifetime of optical sensors in oilfield applications. Full article

To monitor large deformations in dovetail tenon joints of Dong ethnic wooden drum towers, this study designs a large-range Fiber Bragg Grating (FBG) strain sensor based on the FBG sensing principle. The NSGA-II algorithm is utilized to optimize the packaging structure of FBG strain sensors. Consequently, an adaptive optimization methodology for its packaging configuration is proposed. This study sets the optimization objectives as a 5000 με measurement range and 0.1 pm/με sensitivity. It employs the NSGA-II algorithm to optimize the structural dimensions and material properties of the large-range FBG strain sensor. This process yields three combinations that meet the requirements for monitoring large deformations in dovetail tenon joints of Dong wooden drum towers. Subsequent linearity experiments were conducted to verify the sensitivity stability and measurement range of the three large-range FBG strain sensors. The results show that within the measurement range of 0–6000 με, all three sensors achieve a strain sensitivity of 0.099 pm/με, with a fitted linear correlation coefficient of 0.999. Full article

The growing need for efficient and safe high-energy lithium-ion batteries (LIBs) in electric vehicles and grid storage necessitates advanced internal monitoring solutions. This work presents a comprehensive simulation model of a novel integrated optical sensor based on ethylene carbonate-filled photonic crystal fiber (EC-PCF). The proposed design synergistically combines a chirped fiber Bragg grating (FBG) and an extrinsic Fabry–Pérot interferometer (EFPI) on a multiplexed platform for the multifunctional sensing of refractive index (RI), temperature, strain, and pressure (via strain coupling) within LIBs. By matching the RI of the PCF cladding to the battery electrolyte using ethylene carbonate, the design maximizes light–matter interaction for exceptional RI sensitivity, while the cascaded EFPI enhances mechanical deformation detection beyond conventional FBG arrays. The simulation framework employs the Transfer Matrix Method with Gaussian apodization to model FBG reflectivity and the Airy formula for high-fidelity EFPI spectra, incorporating critical effects like stress-induced birefringence, Transverse Electric (TE)/Transverse Magnetic (TM) polarization modes, and wavelength dispersion across the 1540–1560 nm range. Robustness against fabrication variations and environmental noise is rigorously quantified through Monte Carlo simulations with Sobol sequences, predicting temperature sensitivities of ∼12 pm/°C, strain sensitivities of ∼1.10 pm/$\mathsf{\mu }$$\mathsf{\epsilon }$, and a remarkable RI sensitivity of ∼1200 nm/RIU. Validated against independent experimental data from instrumented battery cells, this model establishes a robust computational foundation for real-time battery monitoring and provides a critical design blueprint for future experimental realization and integration into advanced battery management systems. Full article

Despite widespread modular tooling in robots and automated systems, tactile sensing lags behind, constrained by custom and non-interchangeable sensors. To close this gap, we developed a clip-on cylindrical tactile module that combines a snap-fit Clip-on Cap (CC) with a plug-in Sensor Core (PSC) hosting an array of force sensing and temperature-reference fiber Bragg gratings (FBGs). An opto-mechanical model relates Bragg wavelength shifts to external forces through parameterized dimensions and remains applicable across varied module sizes. Two loading configurations are examined: Case I, a PSC fitted with a compliant PSC-solid insert, and Case II, a hollow PSC. Experiments across both configurations validate the model, with prediction errors below 8%. Case II offers up to twice the force sensitivity of Case I, whereas Case I maintains slightly higher linearity (R² > 0.95). We propose a metric, Q, for assessing the trade-off among sensitivity, linearity, and dynamic lag; analyses with this metric establish that softer solid inserts enhance tactile force perception. The CC–PSC pair can be rapidly swapped or detached to meet diverse application needs. These results provide a transferable design and modeling framework for equipping robots—or other automated systems—with universally deployable, clip-on tactile perception. Full article

The overlying rock layers in a mining area may collapse or settle, subjecting pipelines to uneven forces that can lead to deformation or even fracture. This paper proposes a pipeline safety monitoring method that combines fiberoptic vibration and strain sensing to detect vibrations and deformations caused by rock layer collapse in mining zones. First, pipeline deformation monitoring under unknown force directions was investigated using fiber Bragg grating (FBG) sensing technology. Second, we constructed a mining area pipeline model and conducted vibration/deformation monitoring tests employing FBG sensors, distributed Brillouin strain sensing, and distributed fiberoptic vibration sensing technologies. The experimental results demonstrate that FBG sensor arrays deployed at 90-degree intervals can effectively identify the pipeline’s primary force direction and maximum strain, with direction angle errors of less than 5.2%. The integrated analysis of vibration and strain data enables accurate identification and measurement of extended vibration responses and pipeline deformations in open-air zones. This study establishes a comprehensive monitoring framework for ensuring pipeline safety in mining areas. Full article

Rotator cuff injuries are a leading cause of shoulder disability, directly impacting joint mobility and overall quality of life. Effective recovery in these patients depends not only on surgical intervention, when necessary, but also on accurate and continuous monitoring of joint movements during rehabilitation, especially across multiple anatomical planes. Traditional tools, such as clinical assessments or motion capture systems, are often subjective or expensive and impractical for routine use. In this context, wearable devices are emerging as a viable alternative, offering the ability to collect real-time, non-invasive, and repeatable data, both in clinical and home settings. This study presents innovative wearable sensors, developed through 3D printing and integrated with fiber Bragg grating technology, designed to detect the shoulder’s planes of motion (sagittal, scapular, and frontal) during flexion–extension movements. Two wearable sensors made of thermoplastic polyurethane (TPU 85A and 95A) were fabricated and subjected to metrological characterization, including strain and temperature sensitivity, hysteresis error, and tear resistance, and tested on eight healthy volunteers. The results demonstrated high discriminative ability, with sensitivity values up to 0.76 nm/mε and low hysteresis errors. The proposed system represents a promising, cost-effective, and customizable solution for motion monitoring during shoulder rehabilitation. Full article

With the continuous development of science and technology, aircraft structural health monitoring (SHM) has become increasingly important in the aviation field. As a key component of SHM, wing deformation monitoring is of great significance for ensuring flight safety and reducing maintenance costs. The traditional strain gauge measurement method can no longer meet the needs of modern aeronautical engineering. Fiber Bragg grating (FBG) sensors have been widely used in the engineering field due to their unique advantages, and have shown great potential in aircraft wing deformation monitoring. In the context of SHM in the aircraft field, this article provides an overview of four aspects: classification and principles of fiber optic sensors, packaging forms of FBG sensors, bonding technology, and calibration technology. The packaging forms includes tube-packaged, embedded package and surface-attached package. It then discuss the bonding technology of FBG sensors, and the principle and influencing factors of fiber optic bonding technology are analyzed. Finally, it conducts in-depth research on the calibration technology of FBG sensors. Through comprehensive analysis of these four aspects, the suggestions for optical fiber sensing technology in aircraft wing deformation measurement are summarized and put forward. Full article

Fiber-optic temperature sensors with advantages such as simplicity, low cost, and high sensitivity have attracted increasing attention. In this work, we propose a self-adaptive polymer Fabry–Pérot interferometer (PFPI) sensor for ultrasensitive and wide-linear-range thermal sensing. This design achieves a temperature sensitivity of 0.95 nm/°C, representing an enhancement of two orders of magnitude compared to conventional fiber Bragg gratings. To address the challenge of spectral shifts exceeding the free spectral range due to the high sensitivity, a local cross-correlation algorithm is introduced for accurate wavelength tracking. We demonstrate ultrahigh-resolution (0.025 °C) scanning thermal field imaging and sensitive human physiological monitoring, including precise body temperature and respiratory rate detection. These results highlight the dual capability of our PFPI sensor for both microscopic thermal mapping and non-invasive healthcare applications. Full article