Search Results (1,066)

This work aimed to synthesize rigid polyurethane foams with improved functional properties through modification with the addition of cellulose in the form of straw: unmodified, silanized, and silanized with the addition of fumed silica. The prepared rigid polyurethane foams contained 0.5; 1; and 3 parts by weight of the modifier about the weight of the polyol used. As part of the work, a number of tests were carried out to determine the impact of the modifiers used on the reaction kinetics and on the functional properties of rigid polyurethane foams. Silanization improved thermal stability and interfacial compatibility, while silica further enhanced porosity and surface activity. The optimal properties were obtained at low loadings: 0.5 wt.% provided the best mechanical strength, and 1 wt.% yielded the most uniform cell morphology and density. Higher contents increased porosity, reduced strength, and lowered water resistance. Dynamic mechanical analysis confirmed predominantly elastic behavior, with silica-modified fillers offering the most stable thermomechanical response. Overall, even small amounts of modified straw enhanced mechanical, structural, and water-resistant properties, demonstrating its potential as a sustainable and cost-effective biofiller for eco-friendly polyurethane foams. Full article

Background: The addition of chlorhexidine in dental restorative materials is a promising strategy to reduce the recurrence of tooth decay lesions. However, the main challenge is to develop materials with antimicrobial activity in the long term. Objective: This study analyses the effect of filler type and concentration of resin composites supplemented with chlorhexidine loaded in carrier montmorillonite particles (MMT/CHX) regarding their chemical, physical, and short- and long-term antimicrobial proprieties. Materials: Experimental composites were synthesized with 0, 30, or 60% filler in two ratios, 70/30 and 80/20, of barium glass/colloidal silica, respectively, and 5 wt% MMT/CHX. Conversion was measured using near Fourier-transform infrared spectrometry. Sorption and solubility were determined by specimen weight before and after drying and immersing in water. Flexural strength (FS) and elastic modulus (E) were determined by three bending tests using a universal test machine. Chlorhexidine release was monitored for 50 days. Streptococcus mutans UA159 was used in all microbiological assays. Inhibition halo assay was performed for 12 months and, also, biofilm growth for the specimens and colony-forming unit (CFU). Remineralization assay was used on restored teeth using measurements of microhardness Knoop and CFUs. Results: Conversion, sorption, and solubility were not affected by filler type and concentration. FS and E increase with the filler concentration, independent from filler type. Chlorhexidine was significantly released for 15 days for all experimental materials, and the increase in filler concentration decreased its release. Halo inhibition was observed for a longer time (12 months) in materials with 60 wt% filler at 70/30 proportion. Also, 60 wt% filler materials, independent from the filler ratio, reduced the CFU in relation to the control group from 8 to 12 months. In the remineralization assay, besides the absence of differences in hardness among the groups, after biofilm growth, the CFU was also significantly lower in materials with 60 wt% filler. Conclusions: Materials with 60% filler, preferentially with 70% barium glass and 30% silica, and 5% MMT/CHX particles demonstrated long-term antimicrobial activity, reaching 12 months of effectiveness. Also, this formulation was associated with higher mechanical properties and similar conversion, sorption, and solubility compared to the other materials. Full article

The recycling of polypropylene (PP) packaging films modified with biobased additives: biochar derived from the pyrolysis of natural fibers and diatomaceous earth was investigated. The aim was to assess the impact of these modifiers on the processing, rheological, mechanical, and thermal properties of the recycled material. The processing behavior was evaluated through extrusion with granulation to determine industrial applicability. Rheological properties, including viscosity and melt flow index (MFI), were measured to characterize flow behavior. Mechanical performance was assessed through tensile strength, hardness, three-point bending, and impact resistance tests. Thermal properties were analyzed using thermogravimetric analysis (TGA), Vicat softening temperature (VST), and differential scanning calorimetry (DSC). The results demonstrate that incorporating biochar and diatomaceous earth can modify and, in selected cases, enhance the processing and performance characteristics of recycled PP films, though their impact on thermal behavior is parameter-specific. While diatomaceous earth slightly increased the onset of thermal degradation (T₅), both fillers caused a slight decrease in the VST, indicating reduced heat resistance under load. Diatomaceous earth was found to effectively improve stiffness and impact strength, while biochar reduced viscosity and promoted finer crystalline structures. Both additives acted as nucleating agents, increasing crystallization temperatures, with diatomaceous earth additionally delaying thermal degradation onset. These findings highlight the potential of using sustainable, waste-derived additives in polymer recycling, supporting the development of environmentally responsible materials within circular economy frameworks. Full article

A gas turbine engine is a technological system consisting of a compressor, a combustion chamber, and other modules. All these components are subjected to dynamic and cyclic loads, which lead to fatigue cracks and mechanical damage. The aim of this work is to repair the worn surfaces of a series of DR-59L high-pressure turbine blades by laser powder cladding. A number of technological parameters of laser cladding were tested to obtain a defect-free structure on the witness sample. The metal powder of the cobalt alloy Stellite 21 was used as a filler material. By modeling the process of restoring rotor blades, the operating mode of laser powder cladding was determined. No defects were detected during capillary control of the restored surfaces of the rotor blades. The results of the uniaxial tension test of the restored rotor blades showed increased tensile strength and elongation. With the use of laser powder cladding technology, it was possible to restore the worn surfaces of a series of rotor blades of the DR-59L high-pressure turbine, thereby increasing the life cycle of power plant products. Full article

Under elevated loading conditions, the aggregation of fillers emerges as a pivotal factor driving the degradation of separation performance in mixed matrix membranes. The two-dimensional (2D) modification of fillers, aimed at enhancing interfacial contact with polymers, has been recognized as an effective strategy to improve interphase compatibility and increase filler loading capacity. However, it is worth noting that the BET surface area of 2D fillers is typically relatively low. In this study, a two-step approach was developed. First, a “diffusion-mediated” process was combined with a solvent optimization strategy based on first-principles (DFT) calculations, achieving a 20-fold suppression in ZIF-67 nucleation-crystallization rate. This enabled the successful synthesis of a 2D amorphous nanoflower structure. Subsequently, the processing parameters were fine-tuned to enhance the specific surface area of ZIF-67 to 403 m²/g while preserving its 2D structural integrity. Ultimately, the as-prepared 2D ZIF-67 was incorporated into a hydrogenated styrene-butadiene block copolymer (SEBS) matrix to fabricate a mixed matrix membrane. Remarkably, at a filler loading of 20 wt%, the CH₄ permeability coefficient increased significantly from 11.7 barrer to 35.3 barrer, while the CH₄/N₂ selectivity was maintained at 3.21, indicating minimal interfacial defects and demonstrating the feasibility and effectiveness of the proposed methodology. Full article

Polytetrafluoroethylene (PTFE) is one of the alternative materials suitable for seawater-lubricated bearings, favored for its excellent corrosion resistance and good self-lubricating properties. As marine equipment develops towards higher load, higher reliability, and longer service life, more stringent requirements are imposed on the wear resistance of bearing materials. However, traditional PTFE materials struggle to meet the performance requirements for long-term stable operation in modern marine environments. To improve the wear resistance of PTFE, this study used alumina (Al₂O₃) particles with three different particle sizes (50 nm, 3 μm, and 80 μm) as fillers and prepared Al₂O₃/PTFE composites via the cold pressing and sintering process. Tribological performance tests were conducted using a ball-on-disk reciprocating friction and wear tester, with Cr12 steel balls as counterparts, under an artificial seawater lubrication environment, applying a normal load of 10 N for 40 min. The microstructure and wear scar morphology were characterized by scanning electron microscopy (SEM), and mechanical properties were measured using a Shore hardness tester. A systematic study was carried out on the microstructure, mechanical properties, friction coefficient, wear rate, and limiting PV value of the composites. The results show that the particle size of Al₂O₃ particles significantly affects the mechanical properties, friction coefficient, wear rate, and limiting PV value of the composites. The 50 nm Al₂O₃/PTFE formed a uniformly spread friction film and transfer film during the friction process, which has better friction and wear reduction performance and load bearing capacity. The 80 μm Al₂O₃ group exhibited poor friction properties despite higher hardness. The nanoscale Al₂O₃ filler was superior in improving the wear resistance, stabilizing the coefficient of friction, and prolonging the service life of the material, and demonstrated good seawater lubrication bearing suitability. This study provides theoretical support and an experimental basis for the design optimization and engineering application of PTFE-based composites in harsh marine environments. Full article

The present study investigates the manufacturing and characterization of poly(lactic acid) (PLA)-based composites with raw and treated Poaceae, with loadings of 5, 10, and 20% wt. Before composite fabrication, the lignocellulosic fillers were analyzed using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and microscopy to assess their chemical composition, thermal stability, and morphological features. Composites were prepared by melting PLA in a molten state with fillers, followed by injection molding. Comprehensive characterization of the obtained composites included microscopic analysis, melt flow index (MFI) testing, and differential scanning calorimetry (DSC), as well as mechanical tests (tensile and bending tests, impact test). The addition of Poaceae fibers to the PLA matrix significantly affected the mechanical and rheological properties of the composites. Incorporating 5% of cooked or alkalized fibers increased the flexural strength by 57% and 54%, respectively, compared to neat PLA. The modulus of elasticity for the composite with 20% alkalized fibers increased by as much as 35%. The fibers acted as nucleating agents, reducing the cold crystallization temperature (T_cc) by up to 15.6 °C, while alkaline residues contributed to an increased melt flow index (MFI). The conducted research provides a valuable basis and insights into the design of sustainable bio-based composites. Full article

To investigate the synthesis route and electromagnetic wave absorption performance of SiC nanowires (SiC-NWs), boron was simultaneously employed as both a catalyst and a dopant, and the doped nanowires were embedded into a silicone matrix to fabricate SiC-NW/silicone composites with enhanced mechanical properties and microwave attenuation. Boric acid significantly increased the yield of SiC-NWs, while boron doping enhanced both conductive and relaxation losses. The subsequent nanowire pull-out mechanism improved the tensile strength of the composites by 185%, reaching 5.7 MPa at a filler loading of 5 wt%. The three-dimensional SiC-NW network provided synergistic dielectric and conductive losses, along with good impedance matching, achieving a minimum reflection loss of −35 dB at a thickness of 3.5 mm and an effective absorption bandwidth of 4.2 GHz within the 8.2–12.4 GHz range, with a nanowire content of only 5 wt%. Full article

This study evaluated the feasibility of reusing abandoned copper mine tailings (Cu tailings) as a precursor in the production of fly-ash-based alkali-activated materials (FA-AAMs). Two formulations were developed by combining FA and Cu tailings with a mixture of sodium silicate and sodium hydroxide as alkaline activators at room temperature (20 °C). Formulation G1 consisted of 70% Cu tailings and 30% fly ash (FA), whereas G2 included the same composition with an additional 15% ordinary Portland cement (OPC). The materials were characterized using X-ray fluorescence (XRF), -X-ray diffraction (XRD), field emission scanning electron microscopy with energy-dispersive spectroscopy (FESEM-EDS), and particle size analysis. While FA exhibited a high amorphous content (64.4%), Cu tailings were largely crystalline and acted as inert fillers. After 120 days of curing, average compressive strength reached 24 MPa for G1 and 41 MPa for G2, with the latter showing improved performance due to synergistic effects of geopolymerization and OPC hydration. Porosity measurements revealed a denser microstructure in G2 (35%) compared to G1 (52%). Leaching tests confirmed the immobilization of hazardous elements, with arsenic concentrations decreasing over time and remaining below regulatory limits. Despite extended setting times (24 h for G1 and 18 h for G2) and the appearance of surface efflorescence, both systems demonstrated good chemical stability and long-term performance. The results support the use of Cu tailings in FA-AAMs as a sustainable strategy for waste valorization, enabling their application in non-structural and moderate-load-bearing construction components or waste encapsulation units. This approach contributes to circular economy goals while reducing the environmental footprint associated with traditional cementitious systems. Full article

This study investigates the influence of hybrid filler systems comprising carbon black (CB), mica, and surface-modified mica (SM) on the properties of ethylene–propylene–diene monomer (EPDM)/butadiene rubber (PB) composites. To reduce the environmental issues associated with CB, mica was incorporated as a partial substitute, and its compatibility with the rubber matrix was enhanced through surface modification using ureidopropyltrimethoxysilane (URE). The composites with hybrid filler systems and surface modification were evaluated in terms of curing behavior, crosslink density, mechanical and elastic properties, and dynamic viscoelasticity. Rheological analysis revealed that high mica loadings delayed vulcanization due to reduced thermal conductivity and accelerator adsorption, whereas SM composites maintained comparable curing performance. Swelling tests showed a reduction in crosslink density with increased unmodified mica content, while SM-filled samples improved the network density, confirming enhanced interfacial interaction. Mechanical testing demonstrated that the rubber compounds containing SM exhibited average improvements of 17% in tensile strength and 20% in toughness. In particular, the CB20/SM10 formulation achieved a well-balanced enhancement in tensile strength, elongation at break, and toughness, surpassing the performance of the CB-only system. Furthermore, rebound resilience and Tan δ analyses showed that low SM content reduced energy dissipation and improved elasticity, whereas excessive filler loadings led to increased hysteresis. The compression set results supported the thermal stability and recovery capacity of the SM-containing systems. Overall, the results demonstrated that the hybrid filler system incorporating URE-modified mica significantly enhanced filler dispersion and rubber–filler interaction, offering a sustainable and high-performance solution for elastomer composite applications. Full article

With the increasing demand for sustainable and cost-effective alternatives in the construction industry, polymer composites have emerged as a promising solution. This study focuses on the development of innovative composite tiles using Linear Low-Density Polyethylene (LLDPE) powder blended with epoxy resin and a hardener as a green substitute for conventional ceramic and cement tiles. LLDPE is recognized for its flexibility, durability, and chemical resistance, making it an effective filler within the epoxy matrix. To optimize its material properties, composite samples were fabricated using three different LLDPE-to-epoxy ratios: 30:70, 40:60, and 50:50. Flexural strength testing revealed that while the 50:50 blend achieved the highest maximum value (29.887 MPa), it also exhibited significant variability, reducing its reliability for practical applications. In contrast, the 40:60 ratio demonstrated more consistent and repeatable flexural strength, ranging from 16 to 20 MPa, which is ideal for flooring applications where mechanical performance under repeated loading is critical. Scanning Electron Microscopy (SEM) images confirmed uniform filler dispersion in the 40:60 mix, further supporting its mechanical consistency. The 30:70 composition showed irregular and erratic behaviour, with values ranging from 11.596 to 25.765 MPa, indicating poor dispersion and increased brittleness. To complement the development of the materials, deep learning techniques were employed for real-time defect detection in the manufactured tiles. Utilizing the YOLOv8 (You Only Look Once version 8) algorithm, this study implemented an automated, vision-based surface monitoring system capable of identifying surface deterioration and defects. A dataset comprising over 100 annotated images was prepared, featuring various surface defects such as cracks, craters, glaze detachment, and tile lacunae, alongside defect-free samples. The integration of machine learning not only enhances quality control in the production process but also offers a scalable solution for defect detection in large-scale manufacturing environments. This research demonstrates a dual approach to material innovation and intelligent defect detection to improve the performance and quality assurance of composite tiles, contributing to sustainable construction practices. Full article

This study investigated the development of biocomposites for use as packaging and film in everyday applications. The utilization of rice flour (RF) as a cheap natural filler in the production of polybutylene succinate (PBS) biocomposites has been shown to reduce environmental issues caused by non-biodegradable plastic waste. The effect of rice flour content on the morphology and properties of PBS and RF biocomposites was comprehensively evaluated. Different amounts of rice flour were considered (0, 10, 20, 30, 40, and 50 phr), and a silane coupling agent and epoxidized natural rubber (ENR-50: 1 phr) were used as interfacial agents to improve compatibility between the matrix (PBS) and filler (RF). The PBS/RF biocomposites were prepared using a two-roll mill and shaped into test specimens and films using a compression molding machine. Batches of the composites containing different amounts of RF were prepared in accordance with the standards, and their morphology and properties, including mechanical properties, density, water absorption, and soil burial degradation, were evaluated. The results revealed that the incorporation of silane-treated RF filler and ENR-50 compatibilizer led to notable improvements in mechanical properties, particularly in tensile modulus, flexural strength, flexural modulus, and hardness. A significant improvement in mechanical performance was observed as the RF content increased, with the highest value recorded at the 50 phr loading. The enhancements observed in the composite properties are due to the inherent rigidity of the RF filler and its improved compatibility with the PBS matrix, which together contribute to a stronger and more efficient material. Additionally, the percentage of water absorption in the PBS/RF biocomposites increased with higher RF content. The results from the soil burial test demonstrated that increasing the RF content positively influenced the biodegradability of the PBS/RF biocomposite materials. Full article

The development of materials engineering allows for the creation of new materials intended for 3D printing, which has become a key tool in tissue engineering, particularly in bone tissue engineering, enabling the production of implants, defect fillers, and scaffolds tailored to the individual needs of patients. Among the wide range of available biomaterials, thermoplastic polymers such as polycaprolactone (PCL), polylactic acid (PLA), polyether ether ketone (PEEK), and polymethyl methacrylate (PMMA) are of significant interest due to their biocompatibility, processability, and variable degradation profiles. This review compiles the latest reports on the applications, advantages, limitations, and modifications in bone tissue engineering. It highlights that PCL and PLA are promising for temporary, resorbable scaffolds, while PEEK and PMMA are suitable for permanent or load-bearing implants. The inclusion of ceramic phases is frequently used to enhance bioactivity. A growing trend can be observed toward developing customized, multifunctional materials that support bone regeneration and biological integration. Despite ongoing progress, the biocompatibility and long-term safety of these materials still require further clinical validation. Full article

Background: Attachments are essential components in clear aligner therapy, enhancing retention and improving the predictability of tooth movements. Mechanical and wear properties of the composite resins used for attachment reproduction are critical to maintaining their integrity and shape over time. This study aimed to evaluate and compare the mechanical properties, thermal behavior, and wear performance of the hybrid composite Aligner Connect (AC) and the flowable resin (Connect Flow, CF). Methods: Twenty samples (ten AC and ten CF) were reproduced. All specimens underwent differential scanning calorimetry (DSC), combustion analysis, flat instrumented indentation, compression stress relaxation tests, and tribological analysis. A 3D wear profile reconstruction was performed to assess wear surfaces. Results: DSC and combustion analyses revealed distinct thermal transitions, with CF showing significantly lower Tg values (103.8 °C/81.4 °C) than AC (110.8 °C/89.6 °C) and lower residual mass after combustion (23% vs. 61%), reflecting reduced filler content and greater polymer mobility. AC exhibited superior mechanical properties, with higher maximum load (585.9 ± 22.36 N) and elastic modulus (231.5 ± 9.1 MPa) than CF (290.2 ± 5.52 N; 156 ± 10.5 MPa). Stress relaxation decrease was less pronounced in AC (18 ± 4%) than in CF (20 ± 4%). AC also showed a significantly higher friction coefficient (0.62 ± 0.060) than CF (0.55 ± 0.095), along with greater wear volume (0.012 ± 0.0055 mm³ vs. 0.0070 ± 0.0083 mm³) and maximum depth (36.88 ± 3.642 µm vs. 17.91 ± 3.387 µm). Surface roughness before wear was higher for AC (Ra, 0.577 ± 0.035 µm; Rt, 4.369 ± 0.521 µm) than for CF (Ra, 0.337 ± 0.070 µm; Rt, 2.862 ± 0.549 µm). After wear tests, roughness values converged (Ra, 0.247 ± 0.036 µm for AC; Ra, 0.236 ± 0.019 µm for CF) indicating smoothened and similar surfaces for both composites. Conclusions: The hybrid nanocomposite demonstrated greater properties in terms of stiffness, load-bearing capacity, and structural integrity when compared with flowable resin. Its use may ensure more durable attachment integrity and improved aligner–tooth interface performance over time. Full article

This study investigates the mechanical, morphological, and wear properties of SiO₂-filled tri-axial warp-knitted (TWK) glass fiber-reinforced vinyl ester matrix composites, with a focus on void fraction, tensile, flexural, hardness, and wear behavior. Adding SiO₂ fillers reduced void fractions, enhancing composite strength, with values ranging from 1.63% to 5.31%. Tensile tests revealed that composites with 5 wt% SiO₂ (GV1) exhibited superior tensile strength, Young’s modulus, and elongation due to enhanced fiber–matrix interaction. Conversely, composites with 10 wt% SiO₂ (GV2) showed decreased tensile performance, indicating increased brittleness. Flexural tests demonstrated that GV1 outperformed GV2, showcasing higher flexural strength, elastic modulus, and deflection, reflecting improved load-bearing capacity at optimal filler content. Shore D hardness tests confirmed that GV1 had the highest hardness among the specimens. SEM analysis revealed wear behavior under various loads and sliding distances. GV1 exhibited minimal wear loss at lower loads and distances, while higher loads caused significant matrix detachment and fiber damage. These findings highlight the importance of optimizing SiO₂ filler content to enhance epoxy composites’ mechanical and tribological performance. Full article