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Search Results (1,459)

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Keywords = flow and combustion

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16 pages, 23546 KB  
Article
Optimizing Asymmetric Meso-Scale Vortex Combustors for Swirl-Induced Flame Stabilization: A Computational Analysis
by Azri Hariz Roslan, Mohd Al-Hafiz Mohd Nawi, Chu Yee Khor, Mohd Sharizan Md Sarip, Muhammad Lutfi Abd Latif, Mohammad Azrul Rizal Alias, Hazrin Jahidi Jaafar, Mohd Fathurrahman Kamarudin, Abdul Syafiq Abdull Sukor and Mohd Aminudin Jamlos
Eng 2025, 6(11), 293; https://doi.org/10.3390/eng6110293 - 1 Nov 2025
Viewed by 153
Abstract
Combustion at the meso-scale is constrained by large surface-to-volume ratios that shorten residence time and intensify wall heat loss. We perform steady, three-dimensional CFD of two asymmetric vortex combustors: Model A (compact) and Model B (larger-volume) over inlet-air mass flow rates m˙ [...] Read more.
Combustion at the meso-scale is constrained by large surface-to-volume ratios that shorten residence time and intensify wall heat loss. We perform steady, three-dimensional CFD of two asymmetric vortex combustors: Model A (compact) and Model B (larger-volume) over inlet-air mass flow rates m˙ (40–170 mg s−1) and equivalence ratios ϕ (0.7–1.5), using an Eddy-Dissipation closure for turbulence–chemistry interactions. A six-mesh independence study (the best mesh is 113,133 nodes) yields ≤ 1.5% variation in core fields and ~2.6% absolute temperature error at a benchmark station. Results show that swirl-induced CRZ governs mixing and flame anchoring: Model A develops higher swirl envelopes (S up to ~6.5) and strong near-inlet heat-flux density but becomes breakdown-prone at the highest loading; Model B maintains a centered, coherent Central Recirculation Zone (CRZ) with lower uθ (~3.2 m s−1) and S ≈ 1.2–1.6, distributing heat more uniformly downstream. Peak flame temperatures (~2100–2140 K) occur at ϕ ≈ 1.0–1.3, remaining sub-adiabatic due to wall heat loss and dilution. Within this regime and m˙ ≈ 85–130 mg s−1, the system balances intensity against flow coherence, defining a stable, thermally efficient operating window for portable micro-power and thermoelectric applications. Full article
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13 pages, 2065 KB  
Article
Research on the Influence of Density, Length and External Air Flow Rate on the Smoldering Limit of Paper Scraps by a Cylindrical Rod Heater
by Yanwen Deng, Zhi Xu, Qi Huang, Mingjiu Yang, Xue Shen, Hui Yan, Xianwen Shen, Jun Shi and Yu Tan
Fire 2025, 8(11), 427; https://doi.org/10.3390/fire8110427 - 31 Oct 2025
Viewed by 246
Abstract
This study investigates the minimum ignition temperature of smoldering paper scraps with varying bulk densities and lengths under different external airflow rates. Paper scraps of different lengths were compressed to modify the bulk density within the smoldering fuel bed. The ignition tests were [...] Read more.
This study investigates the minimum ignition temperature of smoldering paper scraps with varying bulk densities and lengths under different external airflow rates. Paper scraps of different lengths were compressed to modify the bulk density within the smoldering fuel bed. The ignition tests were performed using a rod-heater with a controlled temperature range of 340–460 °C. Once the rod-heater reached the preset temperature, the current was turned off, and the rod-heater was inserted into the center of the vertically oriented combustion chamber filled with paper scraps. By recording the temperature variations at different locations within the combustion chamber, the ignition limits of smoldering paper scraps with varying bulk densities under different external airflow rates were determined. The results showed that in the absence of external airflow and with a fixed paper scrap length, the ignition limit of smoldering paper scrap exhibits a clear U-shaped trend as bulk density increases. Furthermore, we found that in the absence of external airflow, the length of paper scraps had no significant effect on the ignition limit in the low bulk density range. However, in the high bulk density range, the ignition limit increased with scrap length. As for cases with external air flows, the ignition limit of paper scrap smoldering combustion once again exhibits a U-shaped trend with varying bulk density. Compared with the condition without forced airflow, however, the inflection point of the U-shaped curve shifts toward the higher-density region. Moreover, within the range of externally forced airflow rates examined in the present study, the length of paper scraps had no significant effect on the smoldering ignition limit. Full article
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16 pages, 5712 KB  
Article
Gas-Dynamic Flow Structure in a Vertical Conical Diffuser with Air Supplied Through Nozzles at Different Angles
by Leonid Plotnikov
Appl. Sci. 2025, 15(21), 11649; https://doi.org/10.3390/app152111649 - 31 Oct 2025
Viewed by 118
Abstract
Conical diffusers perform a variety of critical functions in final products (gas, hydraulic, and wind turbines, ejectors, gasifiers, combustion chambers, etc.). The purpose of this study was to experimentally study the flow distribution features in a vertical conical diffuser with different technical air [...] Read more.
Conical diffusers perform a variety of critical functions in final products (gas, hydraulic, and wind turbines, ejectors, gasifiers, combustion chambers, etc.). The purpose of this study was to experimentally study the flow distribution features in a vertical conical diffuser with different technical air supply methods to find directions for optimal movement organization. The vertical diffuser (apparatus) consisted of a conical section with an opening angle of 30° and a cylindrical section. The scientific results were obtained based on an experimental stand and the thermal imaging method. The article presents simplified equations of continuity and momentum balance for the system under consideration. Two methods of air supply to the diffuser were investigated: air supply through a single duct and air supply through 4 nozzles installed at different angles of 45°, 60°, and 70°. The experiments were carried out for stationary air movement with volumetric flow consumption through the system from 0.0018 m3/s to 0.006 m3/s. The Reynolds number for the air flow at the diffuser inlet ranged from 10,500 to 106,000. Significant differences in the flow structure for air supply to a diffuser through a single duct and nozzles were identified. The possibility of controlling the flow structure in a vertical diffuser by varying the inclination of the supply nozzles was demonstrated. Four characteristic patterns of air distribution in the diffuser were obtained: firstly, a pronounced central flow through the entire apparatus with a noticeable deviation of the flow to the right side; secondly, a local (from 30 to 75% of the apparatus height), central flow in the diffuser; thirdly, active air movement in the lower part of the diffuser with subsequent flow along the side walls of the apparatus; fourthly, multidirectional flow movement throughout the entire volume of the diffuser. Full article
(This article belongs to the Special Issue Advances in Fluid Mechanics Analysis)
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15 pages, 3319 KB  
Article
Computational Fluid Dynamics and Adjoint-Based Optimization of a Supersonic Combustor for Improved Efficiency
by Carola Rovira Sala, Nazanin Jalaei Poustian, Jimmy-John O. E. Hoste and Tamás István Józsa
Fluids 2025, 10(11), 284; https://doi.org/10.3390/fluids10110284 - 31 Oct 2025
Viewed by 246
Abstract
Adjoint-based optimization methods, that were previously in the realm of computational fluid dynamics (CFD) research, are now available in commercial software. This work explores the use of adjoint-based optimization to maximize mixing and combustion efficiencies for a supersonic combustor. To this end, a [...] Read more.
Adjoint-based optimization methods, that were previously in the realm of computational fluid dynamics (CFD) research, are now available in commercial software. This work explores the use of adjoint-based optimization to maximize mixing and combustion efficiencies for a supersonic combustor. To this end, a two-dimensional combustor was considered with parallel hydrogen injection. Simulations were carried out based on the steady Reynolds-Averaged Navier–Stokes equations and optimization was performed using a simplified passive scalar field instead of the full reactive flow problem. The optimization of a triangle-shaped mixing element is considered in addition to a case allowing the entire bottom of the combustor to deform. The relatively small mixing element could not boost efficiency significantly. By comparison, the optimization of the combustor wall resulted in both mixing and combustion efficiency gains accompanied by total pressure loss penalty. The optimization achieved higher efficiency compared to the baseline by extending the total volume of the reaction zone. The presented proof-of-concept results are relevant for the design of hypersonic vehicle propulsion systems, such as scramjets. Full article
(This article belongs to the Special Issue Turbulence and Combustion)
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20 pages, 3615 KB  
Article
Chemical Composition and Reactivity of Quercus pubescens Bark and Bark Fractions for Thermochemical Biorefinery Applications
by Umut Şen, Büşra Balcı, Șefik Arıcı, Beyza Şat, Isabel Miranda and Helena Pereira
Processes 2025, 13(11), 3484; https://doi.org/10.3390/pr13113484 - 30 Oct 2025
Viewed by 302
Abstract
Advancing circular bioeconomy in thermochemical biorefineries requires species-specific data that link biomass composition and thermochemical performance. Here, we provide the first integrated thermochemical dataset for Quercus pubescens bark combining FT-IR, XRD, XRF, TGA, and measured ash fusion temperatures (AFT). The results reveal that [...] Read more.
Advancing circular bioeconomy in thermochemical biorefineries requires species-specific data that link biomass composition and thermochemical performance. Here, we provide the first integrated thermochemical dataset for Quercus pubescens bark combining FT-IR, XRD, XRF, TGA, and measured ash fusion temperatures (AFT). The results reveal that bark is enriched in phenolic extractives (21.2%) and inorganics (15%), with calcium oxalate monohydrate (COM) dominating the inorganic fraction, as confirmed by FT-IR and XRD. Thermal decomposition occurs between 150 °C and 690 °C. Pyrolysis follows diffusion-controlled kinetics, with apparent activation energies for bark and its fractions ranging between 70 and 103 kJ mol−1. Extraction increases the activation energy of bark. The ash exhibits a high AFT (softening: 1421 °C, flow: 1467 °C), placing this feedstock within the low-slagging, moderate-fouling range compared to other lignocellulosics. The observed COM-to-CaCO3/CaO transformation upon heating contributes to the elevated AFT. Reactivity analyses of bark fractions support thermochemical biorefinery routing of fractions: extracted bark (EB) and desuberinised bark (DB) are highly reactive and well-suited to combustion/gasification, whereas raw bark (B) and Klason lignin (KL) exhibit higher thermal stability and yield more persistent char, favoring slow pyrolysis for biochar production. Such routing strategies optimize energy recovery and also enable co-products with environmental co-benefits. Full article
(This article belongs to the Section Sustainable Processes)
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15 pages, 2799 KB  
Article
An Experimental Study on the Effects of Pre-Chamber Geometry on the Combustion Characteristics of Ammonia/Air Mixtures Using Turbulent Jet-Post Spark Ignition Strategy
by Yichen Gao, Xipu Zhang, Yang Cao, Jiashen Zhang, Rongjie Li, Huimin Wu, Shijun Dong and Zhaowen Wang
Energies 2025, 18(21), 5659; https://doi.org/10.3390/en18215659 - 28 Oct 2025
Viewed by 272
Abstract
As a carbon-free fuel, ammonia faces challenges in engine applications due to its low flame propagation speed and high ignition energy. The pre-chamber turbulent jet-post spark ignition strategy (TJ-PSI) has been proven effective in accelerating the combustion of stoichiometric ammonia/air mixtures. This study [...] Read more.
As a carbon-free fuel, ammonia faces challenges in engine applications due to its low flame propagation speed and high ignition energy. The pre-chamber turbulent jet-post spark ignition strategy (TJ-PSI) has been proven effective in accelerating the combustion of stoichiometric ammonia/air mixtures. This study investigates the effects of orifice configuration on the combustion characteristics of stoichiometric ammonia/air premixed mixtures under TJ-PSI mode. Experiments are performed in a constant-volume combustion vessel filled with stoichiometric ammonia/air mixtures, and the spark plug used to trigger the ignition of the mixture in the main chamber is located downstream of the pre-chamber turbulent jet flow. With pre-chamber volume maintained constant, pre-chambers with different orifice numbers (Φ1.4 mm × 1, Φ1.4 mm × 4, Φ1.4 mm × 6) and orifice diameters (Φ4.0 mm × 1) are tested, along with varying time intervals (TI) between the main chamber and pre-chamber spark timings. Experimental results show that the pre-chamber with single large orifice (Φ4.0 mm × 1) produces jet flames but offers limited combustion enhancement. In contrast, a single small orifice (Φ1.4 mm) generates flameless turbulent jets, which reduce combustion duration by 53% compared to the large-orifice case. This improvement is attributed to the pre-chamber jet enhancing turbulence in the main chamber, whereas larger orifices yield lower turbulence intensity. Although multi-orifice configurations provide less pronounced enhancement compared to the single-orifice case, they effectively prevent flame kernel extinction at short TIs (e.g., 10 ms). Consequently, the total combustion duration from pre-chamber spark to the end of main chamber combustion can be significantly shortened. Full article
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20 pages, 6070 KB  
Article
Enhanced Ablation Resistance of Silicone Composites in Oxygen-Rich High-Temperature Environment for Solid Fuel Ramjet Applications
by Yiwen Guan, Wei Zhao, Yan Ba, Zilong Wang and Xiaojing Yu
Aerospace 2025, 12(11), 961; https://doi.org/10.3390/aerospace12110961 - 28 Oct 2025
Viewed by 299
Abstract
The ablation resistance of silicone-based thermal protection materials in high-temperature, oxygen-rich environments remains insufficiently understood, yet it is critical for the design of thermal management systems in Solid Fuel Ramjets (SFRJs). To address this challenge, we first performed a three-dimensional two-phase flow simulation [...] Read more.
The ablation resistance of silicone-based thermal protection materials in high-temperature, oxygen-rich environments remains insufficiently understood, yet it is critical for the design of thermal management systems in Solid Fuel Ramjets (SFRJs). To address this challenge, we first performed a three-dimensional two-phase flow simulation of an SFRJ combustion chamber under typical flight conditions, obtaining key parameters including temperature, pressure, and oxygen concentration. Based on these thermal boundaries, we developed an advanced ablation simulation device capable of replicating the coupled high-enthalpy oxidative and erosive environment within the chamber. Using this platform, we systematically evaluated silicone rubber composites reinforced with functional fillers and fibers. Results demonstrate that incorporating ZrB2 significantly enhances thermal stability and promotes the formation of an antioxidative ceramic layer. Furthermore, hybrid composites containing both organic and inorganic fibers exhibit superior erosion resistance due to the formation of a dense and stable char layer with a reinforced skeletal structure. This work not only provides an efficient experimental methodology for screening thermal insulation materials but also offers fundamental insights for the design of advanced ablation-resistant composites tailored to SFRJ applications. Full article
(This article belongs to the Section Astronautics & Space Science)
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21 pages, 5340 KB  
Article
A Study on the Basic Properties of Oil Shale and Its Oxidative Pyrolysis Kinetic Characteristics in an Air Atmosphere
by Zongyao Qi, Peng Liu, Tong Liu, Xiaokun Zhang, Changfeng Xi, Bojun Wang, Fang Zhao, Chuanju Zhao and Liang Zhang
Processes 2025, 13(11), 3431; https://doi.org/10.3390/pr13113431 - 25 Oct 2025
Viewed by 339
Abstract
The in situ conversion of oil shale with air injection has the advantage of self-generated heat. The fragmentation degree of oil shale affects the oxidative pyrolysis process. In this paper, the basic properties of oil shale were analyzed, and weight loss observation and [...] Read more.
The in situ conversion of oil shale with air injection has the advantage of self-generated heat. The fragmentation degree of oil shale affects the oxidative pyrolysis process. In this paper, the basic properties of oil shale were analyzed, and weight loss observation and high-pressure TGA-DSC (thermogravimetric analysis and differential scanning calorimetry) tests in an air atmosphere were conducted using the cores and particles. The oil shale’s oxidative pyrolysis characteristics and the effect of its particle sizes were evaluated. The results show that the porosity and permeability conditions, TOC (total organic carbon), and inorganic mineral composition of oil shale are highly heterogeneous, with higher permeability and greater TOC along the bedding direction. The derivative of the TGA curve shows a single peak, and the heat flow curve shows a double peak that can be used to determine the oil shale’s oxidation type. The oxidative pyrolysis stage of organic matter can be divided into three temperature ranges, of which the medium temperature range is where the most combustion weight loss and heat release occurs. The activation energy of oxidative pyrolysis, which is affected by factors such as particle size, organic matter content, and pyrolysis temperature, is 46.92–248.11 kJ/mol, indicating the varying degrees of difficulty in initiating the reaction under different conditions. The pre-exponential factor is 3.15 × 102–6.27 × 1011 1/s, and the enthalpy value is 2.575–4.045 kJ/g. The combustion indexes and reaction enthalpy under different particle sizes are more correlated with their own organic matter content. As oil shale particle size decreases, the variation law of the activation energy and pre-exponential factor changes with temperature from an initial continuous increase to a decrease, then increases again with the smallest kinetic parameters in the medium temperature zone. A small particle size, high organic matter content, and high pressure are more conducive to initiating the oxidative pyrolysis reaction to achieve in situ conversion of organic matter. Full article
(This article belongs to the Special Issue Oil Shale Mining and Processing)
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28 pages, 9309 KB  
Review
Preparation, Properties and Chemical Modification Methods of the Fire-Fighting Foam for Coal Spontaneous Combustion
by Chenchen Feng, Ying Li, Hua Li, Mengmeng Bai and Zefeng Jing
Materials 2025, 18(21), 4888; https://doi.org/10.3390/ma18214888 - 25 Oct 2025
Viewed by 465
Abstract
Coal spontaneous combustion causes both human casualties and environmental pollution. Owing to special flow behaviors, foam materials used in fire-fighting technology can effectively bring water and solid non-combustible substances into the fire-fighting area, greatly preventing spontaneous combustion. This paper systematically elucidates three foam [...] Read more.
Coal spontaneous combustion causes both human casualties and environmental pollution. Owing to special flow behaviors, foam materials used in fire-fighting technology can effectively bring water and solid non-combustible substances into the fire-fighting area, greatly preventing spontaneous combustion. This paper systematically elucidates three foam materials, three-phase foam, gel foam and curing foam, and analyzes their physical and chemical inhibition mechanisms on coal spontaneous combustion. In particular, the preparation, performance and latest chemical modification methods of the foam materials are summarized in detail. It is found that foam materials with environmental friendliness, economy and excellent anti-fire performance need to be consistently explored. The primary application areas for cement-based foamed materials remain the building materials and civil engineering industries, and their modification should be studied accordingly based on the specific application context. Furthermore, a new component of foam materials, coal gasification slag (a solid waste), is proposed. In addition, the seepage properties of fire-fighting foam in porous media should be fully studied to accurately grasp the dispersion of foam materials in mine goafs. This review provides new insights and guidance for the development of fire-fighting foam materials. Full article
(This article belongs to the Special Issue Foam Materials and Applications)
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31 pages, 38708 KB  
Article
Investigation of Ammonia-Coal Co-Combustion Performance and NOx Formation Mechanisms Under Varied Ammonia Injection Strategies
by Yuhang Xiao, Jie Cui, Honggang Pan, Liang Zhu, Benchuan Xu, Xiu Yang, Honglei Zhao, Shuo Yang, Yan Zhao, Manfred Wirsum and Youning Xu
Energies 2025, 18(21), 5609; https://doi.org/10.3390/en18215609 - 25 Oct 2025
Viewed by 381
Abstract
In the context of carbon neutrality, ammonia-coal co-firing is considered an effective way to reduce emissions from coal-fired units. This paper takes a 125 MW tangential combustion boiler as the research object and combines CFD and CHEMKIN models to study the effects of [...] Read more.
In the context of carbon neutrality, ammonia-coal co-firing is considered an effective way to reduce emissions from coal-fired units. This paper takes a 125 MW tangential combustion boiler as the research object and combines CFD and CHEMKIN models to study the effects of ammonia injection position (L1–L3) and blending ratio (0–30%) on combustion characteristics and NO generation. The results indicate that L1 (same-layer premixed injection) can form a continuous and stable flame structure and maintain low NO emissions. L2 (fuel-staged configuration) shows the highest burnout rate and strong denitration potential under high mixing conditions, while L3 has an unstable flow field and the worst combustion structure. NO emissions show a typical “first rise and then fall” trend with the blending ratio. L1 performs optimally in the range of 15–20%, and L2 peaks at 20%. Mechanism analysis indicates that R430 is the main NO generation reaction, while R15 and R427 dominate the NO reduction process. The synergistic reaction between NHx free radicals and coke can effectively inhibit the formation of NO and improve combustion efficiency. Full article
(This article belongs to the Section I2: Energy and Combustion Science)
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16 pages, 1688 KB  
Article
Effect of Hydrogen Injection Strategy on Combustion and Emissions of Ammonia–Hydrogen Sustainable Engines
by Kun Shao and Heng Wu
Sustainability 2025, 17(21), 9403; https://doi.org/10.3390/su17219403 - 22 Oct 2025
Viewed by 508
Abstract
Driven by the global energy transition and the dual carbon goals, developing low-carbon and zero-carbon alternative fuels has become a core issue for sustainable development in the internal combustion engine sector. Ammonia is a promising zero-carbon fuel with broad application prospects. However, its [...] Read more.
Driven by the global energy transition and the dual carbon goals, developing low-carbon and zero-carbon alternative fuels has become a core issue for sustainable development in the internal combustion engine sector. Ammonia is a promising zero-carbon fuel with broad application prospects. However, its inherent combustion characteristics, including slow flame propagation, high ignition energy, and narrow flammable range, limit its use in internal combustion engines, necessitating the addition of auxiliary fuels. To address this issue, this paper proposes a composite injection technology combining “ammonia duct injection + hydrogen cylinder direct injection.” This technology utilizes highly reactive hydrogen to promote ammonia combustion, compensating for ammonia’s shortcomings and enabling efficient and smooth engine operation. This study, based on bench testing, investigated the effects of hydrogen direct injection timing (180, 170, 160, 150, 140°, 130, 120 °CA BTDC), hydrogen direct injection pressure (4, 5, 6, 7, 8 MPa) on the combustion and emissions of the ammonia–hydrogen engine. Under hydrogen direct injection timing and hydrogen direct injection pressure conditions, the hydrogen mixture ratios are 10%, 20%, 30%, 40%, and 50%, respectively. Test results indicate that hydrogen injection timing that is too early or too late prevents the formation of an optimal hydrogen layered state within the cylinder, leading to prolonged flame development period and CA10-90. The peak HRR also exhibits a trend of first increasing and then decreasing as the hydrogen direct injection timing is delayed. Increasing the hydrogen direct injection pressure to 8 MPa enhances the initial kinetic energy of the hydrogen jet, intensifies the gas flow within the cylinder, and shortens the CA0-10 and CA10-90, respectively. Under five different hydrogen direct injection ratios, the CA10-90 is shortened by 9.71%, 11.44%, 13.29%, 9.09%, and 13.42%, respectively, improving the combustion stability of the ammonia–hydrogen engine. Full article
(This article belongs to the Special Issue Technology Applications in Sustainable Energy and Power Engineering)
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24 pages, 2714 KB  
Article
Oil Transport Simulation and Oil Consumption Prediction with a Physics-Based and Data-Driven Digital Twin Model for Internal Combustion Engines
by Xinlin Zhong and Tian Tian
Lubricants 2025, 13(10), 463; https://doi.org/10.3390/lubricants13100463 - 21 Oct 2025
Viewed by 406
Abstract
Lubrication oil consumption (LOC) is one of the major sources of emissions from internal combustion (IC) engines; yet, analyzing and predicting it through modeling is challenging due to its multi-physics nature, which spans different time and length scales. In this work, a digital [...] Read more.
Lubrication oil consumption (LOC) is one of the major sources of emissions from internal combustion (IC) engines; yet, analyzing and predicting it through modeling is challenging due to its multi-physics nature, which spans different time and length scales. In this work, a digital twin model is developed to simulate oil transport in the piston ring pack of IC engines and predict the resulting oil consumption with all major physical mechanisms considered. Three main contributors to LOC, namely, top ring up-scraping, oil vaporization on the liner, and reverse gas flows through the top ring gap, are included in the model. It was found that their behaviors are heavily dependent on the arrangement of the piston ring gaps. Therefore, with the ring rotation behavior still not resolved, the current model can predict the LOC range of a given engine profile. Results show that the predicted range can well encapsulate the experimentally measured LOC value. Full article
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24 pages, 4388 KB  
Article
Simulation of a Hybrid Plant with ICE/HT-PEMFC and On-Site Hydrogen Production from Methane Steam Reforming
by Marco Palomba, Maria Cristina Cameretti, Luigi Pio Di Noia and Raffaele Russo
Energies 2025, 18(20), 5448; https://doi.org/10.3390/en18205448 - 16 Oct 2025
Viewed by 387
Abstract
Hydrogen-based technologies, prominently fuel cells, are emerging as strategic solutions for decarbonization. They offer an efficient and clean alternative to fossil fuels for electricity generation, making a tangible contribution to the European Green Deal climate objectives. The primary issue is the production and [...] Read more.
Hydrogen-based technologies, prominently fuel cells, are emerging as strategic solutions for decarbonization. They offer an efficient and clean alternative to fossil fuels for electricity generation, making a tangible contribution to the European Green Deal climate objectives. The primary issue is the production and transportation of hydrogen. An on-site hydrogen production system that includes CO2 capture could be a viable solution. The proposed power system integrates an internal combustion engine (ICE) with a steam methane reformer (SMR) equipped with a CO2 capture and energy storage system to produce “blue hydrogen”. The hydrogen fuels a high-temperature polymer electrolyte membrane (HT-PEM) fuel cell. A battery pack, incorporated into the system, manages rapid fluctuations in electrical load, ensuring stability and continuity of supply and enabling the fuel cell to operate at a fixed point under nominal conditions. This hybrid system utilizes natural gas as its primary source, reducing climate-altering emissions and representing an efficient and sustainable solution. The simulation was conducted in two distinct environments: Thermoflex code for the integration of the engine, reformer, and CO2 capture system; and Matlab/Simulink for fuel cell and battery pack sizing and dynamic system behavior analysis in response to user-demanded load variations, with particular attention to energy flow management within the simulated electrical grid. The main results show an overall efficiency of the power system of 39.9% with a 33.5% reduction in CO2 emissions compared to traditional systems based solely on internal combustion engines. Full article
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19 pages, 6415 KB  
Article
Combustion and Heat-Transfer Characteristics of a Micro Swirl Combustor-Powered Thermoelectric Generator: A Numerical Study
by Kenan Huang, Jiahao Zhang, Guoneng Li, Yiyuan Zhu, Chao Ye and Ke Li
Aerospace 2025, 12(10), 916; https://doi.org/10.3390/aerospace12100916 - 11 Oct 2025
Viewed by 387
Abstract
Micro-combustion-powered thermoelectric generators (μ-CPTEGs) combine the high energy density of hydrocarbons with solid-state conversion, offering compact and refuelable power for long-endurance electronics. Such characteristics make μ-CPTEGs particularly promising for aerospace systems, where conventional batteries face serious limitations. Their achievable performance [...] Read more.
Micro-combustion-powered thermoelectric generators (μ-CPTEGs) combine the high energy density of hydrocarbons with solid-state conversion, offering compact and refuelable power for long-endurance electronics. Such characteristics make μ-CPTEGs particularly promising for aerospace systems, where conventional batteries face serious limitations. Their achievable performance hinges on how a swirl-stabilized flame transfers heat into the hot ends of thermoelectric modules. This study uses a conjugate CFD framework coupled with a lumped parameter model to examine how input power and equivalence ratio shape the flame/flow structure, temperature fields, and hot-end heating in a swirl combustor-powered TEG. Three-dimensional numerical simulations were performed for the swirl combustor-powered TEG, varying the input power from 1269 to 1854 W and the equivalence ratio from φ = 0.6 to 1.1. Results indicate that the combustor exit forms a robust “annular jet with central recirculation” structure that organizes a V-shaped region of high modeled heat release responsible for flame stabilization and preheating. At φ = 1.0, increasing Qin from 1269 to 1854 W strengthens the V-shaped hot band and warms the wall-attached recirculation. Heating penetrates deeper into the finned cavity, and the central-plane peak temperature rises from 2281 to 2339 K (≈2.5%). Consistent with these field changes, the lower TEM pair near the outlet heats more strongly than the upper module (517 K to 629 K vs. 451 K to 543 K); the inter-row gap widens from 66 K to 86 K, and the incremental temperature gains taper at the highest power, while the axial organization of the field remains essentially unchanged. At fixed Qin = 1854 W, raising φ from 0.6 to 1.0 compacts and retracts the reaction band toward the exit and weakens axial penetration; the main-zone temperature increases up to φ = 0.9 and then declines for richer mixtures (peak 2482 K at φ = 0.9 to 2289 K at φ = 1.1), cooling the fin section due to reduced transport, thereby identifying φ = 0.9 as the operating point that best balances axial penetration against dilution/convective-cooling losses and maximizes the TEM hot-end temperature at the fixed power. Full article
(This article belongs to the Special Issue Advances in Thermal Fluid, Dynamics and Control)
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27 pages, 4823 KB  
Article
P-Tracker: Design and Development of a Low-Cost PM2.5 Monitor for Citizen Measurements of Air Pollution
by Marks Jalisevs, Hamza Qadeer, David O’Connor, Mingming Liu and Shirley M. Coyle
Hardware 2025, 3(4), 12; https://doi.org/10.3390/hardware3040012 - 11 Oct 2025
Viewed by 442
Abstract
Particulate matter (PM2.5) is a critical indicator of air quality and has significant health implications. This study presents the development and evaluation of a custom-built PM2.5 device, named the P-Tracker, designed to offer an accessible alternative to commercially available air quality monitors. This [...] Read more.
Particulate matter (PM2.5) is a critical indicator of air quality and has significant health implications. This study presents the development and evaluation of a custom-built PM2.5 device, named the P-Tracker, designed to offer an accessible alternative to commercially available air quality monitors. This paper presents the design framework used to address the requirements of a low-cost, accessible device which meets the performance of existing commercial systems. Step-by step build instructions are provided for hardware and software development and connection to the P-tracker open access website which displays the data and interactive map. To demonstrate the performance, the P-Tracker was compared against leading consumer devices, including the AtmoTube Pro by AtmoTech Inc., Flow by Plume Labs, View Plus by Airthings, and the Smart Citizen Kit 2.1 by Fab Lab Barcelona, across four controlled tests. The tests included: (1) a controlled paper combustion test in which all devices were exposed to combustion aerosols in a sealed environment alongside the DustTrak 8530 (TSI Incorporated, Shoreview, MN, USA), used as the gold standard reference, where the P-Tracker achieved a Pearson correlation of 0.99 with DustTrak over the final measurement period; (2) an outdoor test comparing readings with a stationary reference sensor, Osiris (Turnkey Instruments Ltd., Rudheath, UK), where the P-Tracker recorded a mean PM2.5 concentration of 3.08 µg/m3, closely aligning with the Osiris measurement of 3.53 µg/m3 and achieving a Pearson correlation of 0.77; (3) a controlled indoor air quality assessment, where the P-Tracker displayed stable readings with a standard deviation of 0.11 µg/m3, comparable to the AtmoTube Pro; and (4) a real-world kitchen environment test, where the P-Tracker effectively captured fluctuations in PM2.5 levels due to cooking activities, maintaining a consistent response with the DustTrak reference. The results indicate varied degrees of agreement across devices in different conditions, with the P-Tracker demonstrating strong correlation and low error margins in high-pollution and controlled scenarios. This research underscores the potential of open-source, low-cost, custom-built air quality sensors which may be developed and deployed by communities to provide hyperlocal measurements of air pollution. Full article
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