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Search Results (3,956)

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19 pages, 4433 KB  
Article
Simple Spray Preparation of Multifunctional Organic–Inorganic Hybrid Coatings for Surface Strengthening of Flat Thin-Sheet Materials
by Xianbo Yu, Huaxin Li, Hu Chen, Shuao Xie, Wei Han, Xiaoxue Xi, Zhongbo Hu, Xian Yue and Junhui Xiang
Coatings 2025, 15(11), 1267; https://doi.org/10.3390/coatings15111267 (registering DOI) - 2 Nov 2025
Abstract
To enhance the mechanical performance and surface hydrophobicity of flat thin-sheet materials, we have developed a facile, environmentally benign, and low-cost synthesis strategy for fabricating a robust waterborne superhydrophobic coating with excellent mechanical reinforcement, via simple spray coating using a non-fluorinated material system [...] Read more.
To enhance the mechanical performance and surface hydrophobicity of flat thin-sheet materials, we have developed a facile, environmentally benign, and low-cost synthesis strategy for fabricating a robust waterborne superhydrophobic coating with excellent mechanical reinforcement, via simple spray coating using a non-fluorinated material system (waterborne silicone–acrylic copolymer and silica sol). The functional coating exhibited excellent hydrophobicity (water contact angle: 150°) regardless of the compound of the substrates, which is primarily ascribed to the presence of abundant low-surface-energy methyl groups on the coating’s surface, along with the three-dimensional hierarchical network structure formed via the cross-linked silica network. Owing to the stable cross-linked structure and strong interfacial bonding between the acrylic polymer and silica network, the composite coating exhibited exceptional mechanical reinforcement, coupled with ultrahigh mechanical and chemical stability. Specifically, the maximum flexural fracture load of the modified materials increased from 119 N to 192 N, representing a 62.7% enhancement; similarly, the moisture-induced deflection of the samples had a significant increase from −14.5 mm to −3.01 mm, which confirmed that the mechanical properties of the modified sample and its deformation resistance under high humidity conditions have been significantly enhanced. Notably, the coating retained superior hydrophobicity and mechanical performance even after 50 abrasion cycles, as well as exposure to high-intensity UV radiation and corrosive acidic/alkaline environments. Furthermore, the composite functional coating demonstrated excellent self-cleaning and anti-fouling properties. This functional composite coating offers significant potential for large-scale industrial application. Full article
(This article belongs to the Special Issue Smart Coatings: Adapting to the Future)
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13 pages, 3051 KB  
Article
Effect of Surface Treatment of Nano-Magnetite Particles on PLA/PBAT Composites
by Le Zhang, Wenbo Wang, Kun Li, Jingbo Chen, Yunlong Xu, Zhibo Zhao, Yanan Li and Long Yu
J. Compos. Sci. 2025, 9(11), 592; https://doi.org/10.3390/jcs9110592 (registering DOI) - 1 Nov 2025
Abstract
In this work, polylactic acid (PLA)/poly(butylene adipate-coterephthalate) (PBAT) composites containing nanomagnetite particles were developed for electromagnetic shielding. The nanomagnetite particles acted not only as a conductive filler but also as a reinforced agent and compatibilizer for PLA/PBAT blends. The effect of surface treatments [...] Read more.
In this work, polylactic acid (PLA)/poly(butylene adipate-coterephthalate) (PBAT) composites containing nanomagnetite particles were developed for electromagnetic shielding. The nanomagnetite particles acted not only as a conductive filler but also as a reinforced agent and compatibilizer for PLA/PBAT blends. The effect of surface treatments by the silicon coupling agent (SCA) under different pH conditions and with other substances (silica and dopamine (DA)) were investigated in particular. The composites were prepared by thermal mixing and characterized by Fourier-transform infrared spectroscopy (FTRI), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), transparency electron microscopy (TEM) and tensile testing. The results show that the interface between the PBAT spheres and the PLA matrix was improved after the addition of magnetite particles treated with SCA or PDA. It is interesting to find that under acidic conditions, SCA acted more efficiently due to the chemical reaction of SCA with the hydroxyl groups on the surface of the magnetite particles, which resulted in chemical improvement. Tensile strength increased about 20%, while elongation also increased about 15%. The fracture surface under SEM clearly showed plastic deformation, which contributed to an improvement in mechanical properties, especially toughness. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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10 pages, 3491 KB  
Article
Prestrain-Enabled Stretchable and Conductive Aerogel Fibers
by Hao Yin and Jian Zhou
Polymers 2025, 17(21), 2936; https://doi.org/10.3390/polym17212936 (registering DOI) - 1 Nov 2025
Abstract
Aerogels combine ultralow density with high surface area, yet their brittle, open networks preclude tensile deformation and hinder integration into wearable electronics. Here we introduce a prestrain-enabled coaxial architecture that converts a brittle conductive aerogel into a highly stretchable fiber. A porous thermoplastic [...] Read more.
Aerogels combine ultralow density with high surface area, yet their brittle, open networks preclude tensile deformation and hinder integration into wearable electronics. Here we introduce a prestrain-enabled coaxial architecture that converts a brittle conductive aerogel into a highly stretchable fiber. A porous thermoplastic elastomer (TPE) hollow sheath is wet-spun using a sacrificial lignin template to ensure solvent exchange and robust encapsulation. Conductive polymer-based precursor dispersions are infused into prestretched TPE tubes, frozen, and lyophilized; releasing the prestretch then programs a buckled aerogel core that unfolds during elongation without catastrophic fracture. The resulting TPE-wrapped aerogel fibers exhibit reversible elongation up to 250% while retaining electrical function. At low strains (<60%), resistance changes are small and stable (ΔR/R0 < 0.04); at larger strains the response remains monotonic and fully recoverable, enabling broad-range sensing. The mechanism is captured by a strain-dependent percolation model in which elastic decompression, contact sliding, and controlled fragmentation/reconnection of the aerogel network govern the signal. This generalizable strategy decouples elasticity from conductivity, establishing a scalable route to ultralight, encapsulated, and skin-compatible aerogel fibers for smart textiles and deformable electronics. Full article
(This article belongs to the Special Issue Advances in Polymers-Based Functional and Smart Textiles)
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24 pages, 27712 KB  
Article
Analysis of Microstructure Evolution, Mechanical Properties, and Strengthening Mechanisms in Extruded 2014Al-GNP Composites
by Junjie Xiong, Shaolong Ma, Jinsheng Zhou and Yu Zhou
Metals 2025, 15(11), 1213; https://doi.org/10.3390/met15111213 (registering DOI) - 31 Oct 2025
Abstract
A 2014Al matrix composite reinforced with 0.8 wt.% graphene nanoplatelets (GNPs) was prepared by pre-dispersion and ultrasonic melt casting. Subsequently, the as-cast 2014Al-GNP composite was subjected to hot extrusion under different parameters, followed by a comparative analysis of the microstructure and properties of [...] Read more.
A 2014Al matrix composite reinforced with 0.8 wt.% graphene nanoplatelets (GNPs) was prepared by pre-dispersion and ultrasonic melt casting. Subsequently, the as-cast 2014Al-GNP composite was subjected to hot extrusion under different parameters, followed by a comparative analysis of the microstructure and properties of the various alloys. Microstructure and phase composition of the prepared samples were characterized using OM, SEM, EDS, EBSD and TEM inspections. The results indicate that the addition of GNPs effectively promoted the refinement of the as-cast matrix alloy microstructure, while hot extrusion with appropriate parameters further refined the microstructure of the as-cast matrix alloy. At an extrusion ratio of 16, the Al2Cu, Al2CuMg, and GNPs in the microstructure displayed a band-like distribution along the extrusion direction, with reduced size and enhanced uniformity. Concurrently, the dislocation density and Kernel Average Misorientation (KAM) values of the composite increased significantly, dynamic recrystallization intensified, and the texture was further enhanced. The tensile strength reached 572.1 MPa, hardness was 369.6 HV, and elongation was 11.9%, representing improvements of 89.0%, 92.0%, and 142.9%, respectively, compared to the as-cast matrix alloy. Fracture surface analysis exhibited brittle fracture characteristics in the matrix alloy, while the extruded composite with optimal parameters displayed distinct ductile fracture features. In the extruded aluminum matrix composite, the interface between GNPs and the matrix was clean, with mutual diffusion of Al and C atoms, achieving an excellent interfacial bonding state. The significant enhancement in mechanical properties of the extruded alloy was primarily attributed to grain refinement strengthening, dislocation strengthening, and load transfer strengthening by GNPs. Full article
27 pages, 4501 KB  
Article
The Impact of CO2 Laser Treatment on Kevlar® KM2+ Fibres Fabric Surface Morphology and Yarn Pull-Out Resistance
by Silvija Kukle, Lyubomir Lazov, Rynno Lohmus, Ugis Briedis, Imants Adijans, Ieva Bake, Vladimir Dunchev and Erika Teirumnieka
Polymers 2025, 17(21), 2931; https://doi.org/10.3390/polym17212931 (registering DOI) - 31 Oct 2025
Abstract
Since direct laser surface texturing of polymers is an emerging area, considerable attention is given to this technique with the aim of forming a basis for follow-up research that could open the way for potential technological ideas and optimization in novel applications. Laser [...] Read more.
Since direct laser surface texturing of polymers is an emerging area, considerable attention is given to this technique with the aim of forming a basis for follow-up research that could open the way for potential technological ideas and optimization in novel applications. Laser pre-processing of ballistic textiles can raise surface roughness of smooth para-aramid fibres and as a result can improve the adhesion of functional coatings applied in following processing steps, thus opening new possibilities for material performance improvement. The impact resistance of ballistic fabric depends on the ability of its yarns in contact with the projectile absorb energy locally and disperse it to adjacent yarns without undergoing severe damage or failure. In addition to the yarn deformation and fracture, yarn resistance to pull-out contributes to the dissipation of impact energy significantly. The objective of this study is to optimize Kevlar® KM2+ fabric surface topographies by adjusting the continuous wave (CW) CO2 laser parameters in such a way that it increases the surface roughness and resistance to the yarn pull-out from the fabric without destroying the unique structure of the of Kevlar® KM2+ fibres. Experimental research measured data show increase in surface roughness by 50–53% and set of laser parameter variants have been obtained that allow for an increase in KM2+ 440D woven fabric yarns pull out force from fabric in the range from 50% up to 99% compared to the untreated one. Full article
(This article belongs to the Special Issue Technical Textile Science and Technology)
19 pages, 986 KB  
Article
Study on the Lost Circulation Mechanism of Polymer-Based Drilling Fluid Systems in Deep Fractured Shale
by Yanbin Zang, Zengwei Chen, Yi Wang, Yan Zhang, Shengchi Xu, Junyu Xie and Wei Chen
Polymers 2025, 17(21), 2929; https://doi.org/10.3390/polym17212929 (registering DOI) - 31 Oct 2025
Abstract
To elucidate the lost circulation mechanism in naturally fractured shale, this study employs fluid seepage theory and fracture deformation theory, assumes the polymer-based drilling fluid system behaves as a Herschel–Bulkley (H–B) fluid, and develops a calculation model for lost circulation pressure that comprehensively [...] Read more.
To elucidate the lost circulation mechanism in naturally fractured shale, this study employs fluid seepage theory and fracture deformation theory, assumes the polymer-based drilling fluid system behaves as a Herschel–Bulkley (H–B) fluid, and develops a calculation model for lost circulation pressure that comprehensively incorporates fracture geometry, fracture stress state, drilling fluid properties, and the pressure differential between the wellbore and the formation. Research shows that the lost circulation rate of drilling fluid increases with greater initial fracture width, fracture deformation index, fluid consistency coefficient, yield stress, and pressure differential between the wellbore and the formation, while it decreases with increasing fracture radial extension length, fracture roughness, drilling fluid density, and normal stress on the fracture surface. The initial fracture width, fracture radial extension length, and fluid consistency coefficient have a significant influence on the lost circulation rate of drilling fluid. In contrast, the effects of the fracture deformation index and dynamic yield stress are relatively minor, indicating that they are not the primary controlling factors of fracture-induced lost circulation. Full article
(This article belongs to the Section Polymer Applications)
19 pages, 1398 KB  
Review
From Development, Disease, and Decline: A Review of What Defines an Osteoclast Progenitor
by Mitchell J. Shimak, Grant Kim, Ismael Y. Karkache, Elizabeth K. Vu, Emily Chavez, Joseph C. Manser, Emily Patterson, Archisha Basak, Keng Cha Vu, Samuel Mitchell, Jinsha Koroth and Elizabeth W. Bradley
Int. J. Mol. Sci. 2025, 26(21), 10619; https://doi.org/10.3390/ijms262110619 (registering DOI) - 31 Oct 2025
Abstract
Our understanding of the different developmental origins of osteoclast progenitors and their respective roles during homeostatic bone remodeling at different skeletal sites as well as their roles within bone regeneration and degenerative conditions is evolving. In this narrative review article, we summarize what [...] Read more.
Our understanding of the different developmental origins of osteoclast progenitors and their respective roles during homeostatic bone remodeling at different skeletal sites as well as their roles within bone regeneration and degenerative conditions is evolving. In this narrative review article, we summarize what is known about the developmental origins, anatomical sources, and markers of osteoclast progenitors. We touch on how osteoclast progenitors vary during different disease contexts, including periodontitis, rheumatoid arthritis, and osteoarthritis. In addition, we also characterize osteoclast progenitors that contribute to bone healing and define changes observed with advancing age. In this regard, we offer a critical review of gaps within our understanding and opportunities for future development within the field. Because of their diverse nature under different contexts, identifying and characterizing osteoclast progenitors may help to advance condition-specific therapies. Full article
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14 pages, 5975 KB  
Article
Impact Butt Joining of Copper C1100 and Aluminum Alloy A6061-T6 Plates and Rolling of Joined Plate
by Minoru Yamashita, Yuya Nishimura and Makoto Nikawa
Metals 2025, 15(11), 1207; https://doi.org/10.3390/met15111207 - 29 Oct 2025
Viewed by 148
Abstract
Impact butt joining of copper 5 mm thick C1100 and aluminum alloy A6061-T6 plates was carried out, according to a method recently devised by one of the authors. The joining method results in newly created surfaces being obtained by very large plastic deformation [...] Read more.
Impact butt joining of copper 5 mm thick C1100 and aluminum alloy A6061-T6 plates was carried out, according to a method recently devised by one of the authors. The joining method results in newly created surfaces being obtained by very large plastic deformation under high-speed conditions, wherein the two materials are subjected simultaneously to compression and a high-speed sliding motion. The new surface of C1100 is created by expansion, whereas for A6061-T6, the new surface is created by removal of the softened surface layer. This layer forms a foil, which is extruded from the joining interface by the compressive force. Using a high-speed video camera, the formation of the foil was observed to take place even in the early stages of deformation. The distribution of joint efficiency was evaluated by examining the joint boundary. When the compressive force increased, some specimens fractured in the C1100 region. The zone affected by the joining process was highly limited, to within 0.8 mm of the boundary; i.e., 20% of the plate thickness. The thickness of the joined plate was reduced by repetitive rolling operations, in which the true strain was about −1. This indicates that the layer of the intermetallic compounds is very thin. Once rolled, the joined sheet exhibited a maximum joint efficiency of 99.3%. In cases where the joining efficiency exceeded 80%, the main region exhibiting fracturing was in the A6061-T6 alloy. Full article
(This article belongs to the Special Issue Advances in Microstructure and Properties of Light Alloys)
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25 pages, 12445 KB  
Article
Cyclic Loading Response and Failure Mechanism of Composite Auxetic Perforated Buckling-Restrained Braces: A Comparative Study of Q235B and LY160 Steel
by Yongdang Chen, Xianjie Wang, Kechuan Wu and Zheng Zhang
J. Compos. Sci. 2025, 9(11), 581; https://doi.org/10.3390/jcs9110581 - 29 Oct 2025
Viewed by 205
Abstract
Auxetic materials and structures exhibit high energy absorption, vibration damping, and fracture toughness at the macroscopic level. Lightweight designs and perforated structures in buckling-restrained braces (BRBs) have garnered significant attention. However, existing auxetic cellular configurations remain relatively simplistic, with particularly limited options capable [...] Read more.
Auxetic materials and structures exhibit high energy absorption, vibration damping, and fracture toughness at the macroscopic level. Lightweight designs and perforated structures in buckling-restrained braces (BRBs) have garnered significant attention. However, existing auxetic cellular configurations remain relatively simplistic, with particularly limited options capable of synergizing with BRBs to achieve combined energy dissipation and seismic mitigation performance. This study introduces a novel composite auxetic cellular unit with a honeycomb structure of negative Poisson’s ratio and corresponding design method. The cellular unit is combined with a BRB to develop a new composite auxetic perforated BRB (NPR-BRB). Experimental and numerical simulation methods are used to investigate the effects of two core plate materials (Q235B and LY160), the reentrant angle, and the cross-sectional weakening rate of the composite honeycombs on the NPR-BRB’s performance under cyclic loading. In this study, four BRB specimens were fabricated, and the experimental results reveal that the fracture surface morphology (cup- and shell-shaped) depends on the deformation mechanism. One of the NPR-BRBs demonstrates stable hysteretic behavior, with an equivalent viscous damping ratio of 0.469 and a cumulative plastic strain of 219.7. Numerical simulations indicate that the LY160 BRB exhibits higher deformation capacity and energy dissipation, reducing stress concentration. The concavity angle has a negligible influence on performance. An increase in the cross-sectional weakening rate is correlated with a reduction in bearing capacity, hysteresis loop area, and compression–tension asymmetry, and an increase followed by a decrease in equivalent viscous damping ratio and cumulative plastic strain. The novel hybrid auxetic cellular units may enhance the energy dissipation performance of BRBs. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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20 pages, 4789 KB  
Article
Effect of Hardening Rate on the Bendability and Fracture Response of AA6082 Aluminum Extrusions in the VDA238-100 Tight Radius Bend Test
by Jacqueline Noder, Kenneth Cheong, Cliff Butcher, Paul Rometsch and Warren J. Poole
Metals 2025, 15(11), 1199; https://doi.org/10.3390/met15111199 - 28 Oct 2025
Viewed by 180
Abstract
Understanding the microstructure–property relationship in aluminum extrusions is crucial to leverage their potential in automotive lightweighting. The sensitivity of the processing history to the microstructure and through-thickness variations poses a major challenge since it leads to strong directionality in plasticity and fracture. Reliable [...] Read more.
Understanding the microstructure–property relationship in aluminum extrusions is crucial to leverage their potential in automotive lightweighting. The sensitivity of the processing history to the microstructure and through-thickness variations poses a major challenge since it leads to strong directionality in plasticity and fracture. Reliable characterization of the mechanical response under relevant stress states is crucial for the development of modeling strategies and performance ranking in alloy design. To this end, tensile and 3-point bend tests were performed for an aluminum extrusion produced on a laboratory-scale extrusion press at Rio Tinto Aluminium. Direct measurements of surface strains during bending using stereoscopic digital image correlation revealed that a larger bend angle in the VDA238-100 test does not necessarily imply a higher fracture strain. The T4 sample tested in the extrusion direction sustained a bend angle of 104° compared to 68° in T6 for the same nominal bend severity (ratio of sheet thickness to punch radius), despite comparable major fracture strains of 0.60 and 0.58, respectively. It is proposed that the work-hardening behavior governs the strain distribution on the outer bend surface. The higher hardening rate in the T4 condition helped distribute deformation in the bend zone more uniformly. This delayed fracture to larger bend angles since strain is accumulated at a lower rate. To assess whether the effect of the hardening behavior is manifest at a microstructural lengthscale, microcomputed tomography (μ-CT) scans were conducted on interrupted bend samples. The distribution and severity of damage in the form of cracks on the outer bend surface were distinct to the temper and thus the hardening rate. Full article
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26 pages, 13572 KB  
Article
Effects of Sterilization Processes with Hydrogen Peroxide and Ethylene Oxide on Commercial 3D-Printed PLA, PLA-FC, and PETG by Fused Deposition Modeling
by Jorge Mauricio Fuentes, Homero Cadena, Abel Remache, Omar Flor-Unda, Santiago Sarria, Jonathan Delgado, Pablo Bonilla and Santiago Ferrándiz
Polymers 2025, 17(21), 2864; https://doi.org/10.3390/polym17212864 - 27 Oct 2025
Viewed by 353
Abstract
Polymers such as PLA, PLA reinforced with carbon fiber (PLA + CF), and PETG are widely employed in utensils, structural components, and biomedical device housings where load-bearing capability and chemical resistance are desirable. This is particularly relevant for reusable applications in which sterilization [...] Read more.
Polymers such as PLA, PLA reinforced with carbon fiber (PLA + CF), and PETG are widely employed in utensils, structural components, and biomedical device housings where load-bearing capability and chemical resistance are desirable. This is particularly relevant for reusable applications in which sterilization with hydrogen peroxide (HP) or ethylene oxide (EO) is often required. In this study, the impact of HP and EO sterilization processes on the mechanical, thermal, and structural properties of PLA, PLA + CF, and PETG was evaluated. The mechanical properties assessed included elongation at break, elastic modulus, and tensile strength after sterilization. The thermal properties examined comprised thermal stability and the coefficient of thermal expansion (CTE). Additionally, Fourier Transform Infrared Spectroscopy (FTIR) was performed to detect potential alterations in functional groups. For PLA, sterilization with HP and EO resulted in a 22% increase in ultimate tensile strength (UTS) and a 21% increase in elastic modulus, accompanied by a noticeable reduction in ductility and the appearance of more brittle fracture surfaces. PLA + CF exhibited greater stability under both sterilization methods due to the reinforcing effect of carbon fibers. In the case of PETG, tensile strength and stiffness remained stable; however, HP sterilization led to a remarkable increase in elongation at break (294%), whereas EO sterilization reduced it. Regarding thermal properties, glass transition temperature (Tg) showed variations: PLA presented either an increase or decrease in Tg depending on the sterilization treatment, PLA + CF displayed a Tg reduction after EO sterilization, while PETG exhibited a moderate Tg increase under HP sterilization. CTE decreased at lower temperatures but increased after EO treatment. FTIR analysis revealed only minor chemical modifications induced by sterilization. Overall, HP and EO sterilization can be safely applied to additively manufactured medical components based on these polymers, provided that the structures are not subjected to high mechanical loads and do not require strict dimensional tolerances. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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31 pages, 6324 KB  
Article
Interfacial Pull-Out Properties of Surface-Grown Carbon Nanotubes (gCNTs) on Para-Aramid Fabric Material by Chemical Vapor Deposition (CVD)
by Erman Bilisik, Mahmut Korkmaz and Kadir Bilisik
Nanomaterials 2025, 15(21), 1637; https://doi.org/10.3390/nano15211637 - 27 Oct 2025
Viewed by 413
Abstract
Carbon nanotubes (MWCNTs) were synthesized in situ on para-aramid fabrics (gCPO) via a low-temperature (450 °C) chemical vapor deposition (CVD) process to enhance interfacial pull-out, frictional, and fracture toughness characteristics. FESEM analysis confirmed CNT coverage on fiber surfaces, while FTIR, Raman, and XRD [...] Read more.
Carbon nanotubes (MWCNTs) were synthesized in situ on para-aramid fabrics (gCPO) via a low-temperature (450 °C) chemical vapor deposition (CVD) process to enhance interfacial pull-out, frictional, and fracture toughness characteristics. FESEM analysis confirmed CNT coverage on fiber surfaces, while FTIR, Raman, and XRD results indicated limited structural modification without significant polymer degradation. The CNT-functionalized fabrics exhibited a 66.19% increase in maximum pull-out force, 55.32% improvement in interlacement rupture strength, and a three-fold rise in intra-yarn shear resistance compared with control fabrics (KPO). The static and kinetic friction coefficients increased by 26.67% and 16.67%, respectively, due to CNT-induced surface roughness, enhancing inter-fiber load transfer and reducing slippage. Single-yarn pull-out tests revealed notable gains in energy dissipation and fracture toughness (up to 1769 J/m2), whereas multi-yarn pull-out performance decreased due to excessive friction surpassing filament strength. The study demonstrates that low-temperature MWCNT growth enables effective interfacial reinforcement of soft para-aramid fabrics, establishing a novel framework for meso-scale mechanical screening of flexible nano-ballistic composites. Full article
(This article belongs to the Special Issue Fabrication and Applications of Polymer Nanocomposite Materials)
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12 pages, 2344 KB  
Article
Effect of Geometric Design on the Mechanical Performance of Digital Light Processing (DLP)-Printed Microneedles
by Tuba Bedir, Siba Sundar Sahoo, Sachin Kadian, Oguzhan Gunduz and Roger Narayan
Micromachines 2025, 16(11), 1221; https://doi.org/10.3390/mi16111221 - 27 Oct 2025
Viewed by 187
Abstract
This study describes the processing of microneedle (MN) arrays with three different heights of arrowhead (600 µm (A1), 800 µm (A2), and 1000 µm (A3)), pyramid (600 µm (P1), 800 µm (P2), and 1000 µm (P3)), and turret (600 µm (T1), 800 µm [...] Read more.
This study describes the processing of microneedle (MN) arrays with three different heights of arrowhead (600 µm (A1), 800 µm (A2), and 1000 µm (A3)), pyramid (600 µm (P1), 800 µm (P2), and 1000 µm (P3)), and turret (600 µm (T1), 800 µm (T2), and 1000 µm (T3)) designs using a digital light processing (DLP)-based 3D printing method. The 3D-printed MNs were examined for their morphological characteristics and mechanical performance. Scanning electron microscopy (SEM) imaging confirmed that all of the MNs were fabricated without fracture or bending. Each design exhibited distinct structural characteristics: arrowhead MNs displayed a well-defined morphology with sharp tips, pyramid MNs showed slight layering, and turret MNs, characterized by a wider base and sharp tips, had a smoother surface compared to the other designs. Mechanical tests revealed that the arrowhead MNs carried less load and were more prone to bending, while the pyramid and turret designs provided higher mechanical stability and penetration capacity. The pyramid design (P3) showed the highest mechanical strength, while turret MNs offered a more stable performance despite lower penetration capacity. These findings highlight the critical role of geometric design in optimizing MN performance for effective transdermal drug delivery. Full article
(This article belongs to the Special Issue Current Trends in Microneedles: Design, Fabrication and Applications)
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16 pages, 3443 KB  
Article
Experimental Study on Stress Sensitivity in Fractured Tight Conglomerate Reservoirs
by Bin Wang, Wanli Xing, Xue Meng, Kaixin Liu, Weijie Zheng and Binfei Li
Processes 2025, 13(11), 3441; https://doi.org/10.3390/pr13113441 - 27 Oct 2025
Viewed by 178
Abstract
Tight conglomerate reservoirs are characterized by dense lithology, significant compositional contrasts between cement and gravel, strong stress gravel content, strong heterogeneity, and uneven spatial distribution, which collectively result in low porosity, complex pore–throat structures, and low permeability. After hydraulic fracturing, the stress sensitivity [...] Read more.
Tight conglomerate reservoirs are characterized by dense lithology, significant compositional contrasts between cement and gravel, strong stress gravel content, strong heterogeneity, and uneven spatial distribution, which collectively result in low porosity, complex pore–throat structures, and low permeability. After hydraulic fracturing, the stress sensitivity of tight conglomerate reservoirs is jointly governed by the rock matrix and induced fractures. In this study, the Mahu tight conglomerate reservoir in the Xinjiang Oilfield was selected as the research target. Stress sensitivity experiments were conducted on conglomerate matrix cores and on cores with varying fracture conditions. After stress loading, the degrees of permeability damage of the matrix, through-fracture, double short-fracture, and microfracture cores were 41%, 69%, 93%, and 97%, respectively. The matrix exhibited moderate-to-weak stress sensitivity, the through-fracture cores showed moderate-to-strong stress sensitivity, while the double short-fracture and microfracture cores exhibited strong stress sensitivity. Experimental results indicate that when fractures are present, the stress sensitivity of the core is primarily controlled by fracture closure and matrix compression. As fracture development increases, core permeability is significantly enhanced; however, stress sensitivity also increases accordingly. Under net stress, gravel protrusions embed into fracture surfaces, reducing surface roughness, while irreversible alteration of fracture geometry becomes the dominant factor driving stress sensitivity in fractured cores. These findings provide a scientific basis for predicting stress-sensitivity-induced damage in tight conglomerate reservoirs. Full article
(This article belongs to the Section Energy Systems)
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19 pages, 845 KB  
Systematic Review
Luminescent and Optical Thin Film Coatings in Ophthalmic Lenses: Advances, Clinical Applications, and Future Directions
by Ana Paula Oliveira and Clara Martinez-Perez
Coatings 2025, 15(11), 1246; https://doi.org/10.3390/coatings15111246 - 27 Oct 2025
Viewed by 233
Abstract
Ophthalmic lens coatings are increasingly designed to combine optical, mechanical, and biological functions. This systematic review, registered in PROSPERO and conducted according to PRISMA 2020 guidelines, synthesized 54 experimental, preclinical, and clinical studies on coatings for spectacle lenses, contact lenses, and intraocular lenses. [...] Read more.
Ophthalmic lens coatings are increasingly designed to combine optical, mechanical, and biological functions. This systematic review, registered in PROSPERO and conducted according to PRISMA 2020 guidelines, synthesized 54 experimental, preclinical, and clinical studies on coatings for spectacle lenses, contact lenses, and intraocular lenses. Spectacle lens studies consistently showed that anti-reflective and blue-light filtering coatings reduce glare perception, improve contrast sensitivity, and provide UV protection, while laboratory tests demonstrated significant reductions in impact resistance, with fracture energy of CR-39 lenses decreasing by up to 63% when coated. Contact lens research revealed that plasma and polymeric coatings reduce water contact angles from >100° to <20°, enhancing wettability, while antimicrobial strategies such as melamine binding or nanoparticle-based films achieved >80% reductions in bacterial adhesion. Drug-eluting approaches sustained antibiotic or antioxidant release for periods ranging from 24 h to 6 days, with improved ocular bioavailability compared with drops. Intraocular lens studies demonstrated that heparin surface modifications reduced postoperative flare and anterior chamber cells, and phosphorylcholine or alkylphosphocholine coatings suppressed lens epithelial cell proliferation. Drug-loaded coatings with methotrexate, gefitinib, or amikacin significantly inhibited posterior capsule opacification and infection in ex vivo and animal models. Collectively, coatings improve visual comfort, photoprotection, wettability, and biocompatibility, but clinical translation requires solutions to mechanical trade-offs, long-term stability, and regulatory challenges. Full article
(This article belongs to the Special Issue Developments in Optical Coatings and Thin Films)
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