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Keywords = gas leakage detection

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23 pages, 3690 KB  
Article
Reliability and Performance Evaluation of IoT-Based Gas Leakage Detection Systems for Residential Environments
by Elia Landi, Lorenzo Parri, David Baldo, Stefano Parrino, Tunahan Vatansever, Ada Fort, Marco Mugnaini and Valerio Vignoli
Electronics 2025, 14(19), 3798; https://doi.org/10.3390/electronics14193798 - 25 Sep 2025
Abstract
This paper presents the reliability assessment of an IoT-based sensor node designed for detecting combustible gas leaks in residential environments. Building on a previously published design that integrates low-power micromachined (Micro-Electro-Mechanical Systems, MEMS) pellistors and electrochemical Volatile Organic Compounds (VOC) sensors, this study [...] Read more.
This paper presents the reliability assessment of an IoT-based sensor node designed for detecting combustible gas leaks in residential environments. Building on a previously published design that integrates low-power micromachined (Micro-Electro-Mechanical Systems, MEMS) pellistors and electrochemical Volatile Organic Compounds (VOC) sensors, this study evaluates the node’s long-term robustness and stability under both realistic and accelerated operating conditions. The system employs a dual-sensor strategy in which the VOC sensor acts as a sentinel, activating the pellistor only when necessary, thereby optimizing power consumption and extending battery life. BLE and LoRa communication capabilities support flexible deployment and real-time data transmission. To ensure suitability for safety-critical applications, we conducted comprehensive reliability testing, including accelerated life tests and environmental stress testing in compliance with IEC 60068 standards. The results confirm the system’s ability to maintain consistent performance and data integrity under thermal, mechanical, and chemical stress, demonstrating its robustness for prolonged operation in demanding environments. Overall, this work underscores the importance of rigorous reliability validation for IoT-based safety devices and positions the proposed solution as a significant step toward enhancing residential gas safety, with potential applications in broader industrial monitoring scenarios. Full article
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18 pages, 2289 KB  
Article
GaN/InN HEMT-Based UV Photodetector on SiC with Hexagonal Boron Nitride Passivation
by Mustafa Kilin and Firat Yasar
Photonics 2025, 12(10), 950; https://doi.org/10.3390/photonics12100950 - 24 Sep 2025
Viewed by 90
Abstract
This work presents a novel Gallium Nitride (GaN) high-electron-mobility transistor (HEMT)-based ultraviolet (UV) photodetector architecture that integrates advanced material and structural design strategies to enhance detection performance and stability under room-temperature operation. This study is conducted as a fully numerical simulation using the [...] Read more.
This work presents a novel Gallium Nitride (GaN) high-electron-mobility transistor (HEMT)-based ultraviolet (UV) photodetector architecture that integrates advanced material and structural design strategies to enhance detection performance and stability under room-temperature operation. This study is conducted as a fully numerical simulation using the Silvaco Atlas platform, providing detailed electrothermal and optoelectronic analysis of the proposed device. The device is constructed on a high-thermal-conductivity silicon carbide (SiC) substrate and incorporates an n-GaN buffer, an indium nitride (InN) channel layer for improved electron mobility and two-dimensional electron gas (2DEG) confinement, and a dual-passivation scheme combining silicon nitride (SiN) and hexagonal boron nitride (h-BN). A p-GaN layer is embedded between the passivation interfaces to deplete the 2DEG in dark conditions. In the device architecture, the metal contacts consist of a 2 nm Nickel (Ni) adhesion layer followed by Gold (Au), employed as source and drain electrodes, while a recessed gate embedded within the substrate ensures improved electric field control and effective noise suppression. Numerical simulations demonstrate that the integration of a hexagonal boron nitride (h-BN) interlayer within the dual passivation stack effectively suppresses the gate leakage current from the typical literature values of the order of 108 A to approximately 1010 A, highlighting its critical role in enhancing interfacial insulation. In addition, consistent with previous reports, the use of a SiC substrate offers significantly improved thermal management over sapphire, enabling more stable operation under UV illumination. The device demonstrates strong photoresponse under 360 nm ultraviolet (UV) illumination, a high photo-to-dark current ratio (PDCR) found at approximately 106, and tunable performance via structural optimization of p-GaN width between 0.40 μm and 1.60 μm, doping concentration from 5×1016 cm3 to 5×1018 cm3, and embedding depth between 0.060 μm and 0.068 μm. The results underscore the proposed structure’s notable effectiveness in passivation quality, suppression of gate leakage, and thermal management, collectively establishing it as a robust and reliable platform for next-generation UV photodetectors operating under harsh environmental conditions. Full article
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19 pages, 5279 KB  
Article
Research on Carbon Dioxide Pipeline Leakage Localization Based on Gaussian Plume Model
by Xinze Li, Fengming Li, Jiajia Chen, Zixu Wang, Dezhong Wang and Yanqi Ran
Processes 2025, 13(9), 2994; https://doi.org/10.3390/pr13092994 - 19 Sep 2025
Viewed by 269
Abstract
Carbon dioxide (CO2) is a non-toxic asphyxiant gas that, once released, can pose severe risks, including suffocation, poisoning, frostbite, and even death. As a critical component of carbon capture, utilization, and storage (CCUS) technology, CO2 pipeline transportation requires reliable leakage [...] Read more.
Carbon dioxide (CO2) is a non-toxic asphyxiant gas that, once released, can pose severe risks, including suffocation, poisoning, frostbite, and even death. As a critical component of carbon capture, utilization, and storage (CCUS) technology, CO2 pipeline transportation requires reliable leakage detection and precise localization to safeguard the environment, ensure pipeline operational safety, and support emergency response strategies. This study proposes an inversion model that integrates wireless sensor networks (WSNs) with the Gaussian plume model for CO2 pipeline leakage monitoring. The WSN is employed to collect real-time CO2 concentration data and environmental parameters around the pipeline, while the Gaussian plume model is used to simulate and invert the dispersion process, enabling both leak source localization and emission rate estimation. Simulation results demonstrate that the proposed model achieves a source localization error of 12.5% and an emission rate error of 3.5%. Field experiments further confirm the model’s applicability, with predicted concentrations closely matching the measurements, yielding an error range of 3.5–14.7%. These findings indicate that the model satisfies engineering accuracy requirements and provides a technical foundation for emergency response following CO2 pipeline leakage. Full article
(This article belongs to the Topic Oil and Gas Pipeline Network for Industrial Applications)
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18 pages, 5522 KB  
Article
Automated Detection of Methane Leaks by Combining Infrared Imaging and a Gas-Faster Region-Based Convolutional Neural Network Technique
by Jinhui Zuo, Zhengqiang Li, Wenbin Xu, Jinxin Zuo and Zhipeng Rong
Sensors 2025, 25(18), 5714; https://doi.org/10.3390/s25185714 - 12 Sep 2025
Viewed by 515
Abstract
Gas leaks threaten ecological and social safety. Non-contact infrared imaging enables large-scale, real-time measurements; however, in complex environments, weak signals from small leaks can hinder reliable detection. This study proposes a novel automated methane leak detection method based on infrared imaging and a [...] Read more.
Gas leaks threaten ecological and social safety. Non-contact infrared imaging enables large-scale, real-time measurements; however, in complex environments, weak signals from small leaks can hinder reliable detection. This study proposes a novel automated methane leak detection method based on infrared imaging and a Gas-Faster Region-based convolutional neural network (Gas R-CNN) to classify leakage amounts (≥30 mL/min). An uncooled infrared imaging system was employed to capture gas leak images containing leak volume features. We developed the Gas R-CNN model for gas leakage detection. This model introduces a multiscale feature network to improve leak feature extraction and enhancement, and it incorporates region-of-interest alignment to address the mismatch caused by double quantization. Feature extraction was enhanced by integrating ResNet50 with an efficient channel attention mechanism. Image enhancement techniques were applied to expand the dataset diversity. Leak detection capabilities were validated using the IOD-Video dataset, while the constructed gas dataset enabled the first quantitative leak assessment. The experimental results demonstrated that the model can accurately detect the leakage area and classify leakage amounts, enabling the quantitative analysis of infrared images. The proposed method achieved average precisions of 0.9599, 0.9647, and 0.9833 for leak rates of 30, 100, and 300 mL/min, respectively. Full article
(This article belongs to the Section Optical Sensors)
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25 pages, 4415 KB  
Article
Multi-Scale Dual Discriminator Generative Adversarial Network for Gas Leakage Detection
by Saif H. A. Al-Khazraji, Hafsa Iqbal, Jesús Belmar Rubio, Fernando García and Abdulla Al-Kaff
Electronics 2025, 14(17), 3564; https://doi.org/10.3390/electronics14173564 - 8 Sep 2025
Viewed by 413
Abstract
Gas leakages pose significant safety risks in urban environments and industrial sectors like the Oil and Gas Industry (OGI), leading to accidents, fatalities, and economic losses. This paper introduces a novel generative AI framework, the Multi-Scale Dual Discriminator Generative Adversarial Network (MSDD-GAN), designed [...] Read more.
Gas leakages pose significant safety risks in urban environments and industrial sectors like the Oil and Gas Industry (OGI), leading to accidents, fatalities, and economic losses. This paper introduces a novel generative AI framework, the Multi-Scale Dual Discriminator Generative Adversarial Network (MSDD-GAN), designed to detect and localize gas leaks by generating thermal images from RGB input images. The proposed method integrates three key innovations: (1) Attention-Guided Masking (AttMask) for precise gas leakage localization using saliency maps and a circular Region of Interest (ROI), enabling pixel-level validation; (2) Multi-scale input processing to enhance feature learning with limited data; and (3) Dual Discriminator to validate the thermal image realism and leakage localization accuracy. A comprehensive dataset from laboratory and industrial environment has been collected using a FLIR thermal camera. The MSDD-GAN demonstrated robust performance by generating thermal images with the gas leakage indications at a mean accuracy of 81.6%, outperforming baseline cGANs by leveraging a multi-scale generator and dual adversarial losses. By correlating ice formation in RGB images with the leakage indications in thermal images, the model addresses critical challenges of OGI applications, including data scarcity and validation reliability, offering a robust solution for continuous gas leak monitoring in pipeline. Full article
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11 pages, 765 KB  
Article
Lactate in Drainage Fluid to Predict Complications in Robotic Esophagectomies—A Pilot Study in a Matched Cohort
by Julius Pochhammer, Sarah Kiani, Henning Hobbensiefken, Hilke Hobbensiefken, Benedikt Reichert, Terbish Taivankhuu, Thomas Becker and Jan-Paul Gundlach
J. Clin. Med. 2025, 14(17), 6190; https://doi.org/10.3390/jcm14176190 - 2 Sep 2025
Viewed by 385
Abstract
Background/Objectives: Despite advances in minimally invasive procedures, anastomotic leakages (ALs) after esophageal resections mark the most feared complication. Its early detection can lead to quick interventional treatment with improved survival. Nonetheless, early detection remains challenging, and scores are imprecise and complex. Methods [...] Read more.
Background/Objectives: Despite advances in minimally invasive procedures, anastomotic leakages (ALs) after esophageal resections mark the most feared complication. Its early detection can lead to quick interventional treatment with improved survival. Nonetheless, early detection remains challenging, and scores are imprecise and complex. Methods: In our study we analyzed mediastinal drainage fluid to find parameters suggesting AL even before it became clinically evident and correlated them to routine biomarkers. All patients with AL after robotically assisted esophageal resections were included and matched 1:1 with uneventful controls. Additionally, transhiatal distal esophageal resections operated during this period were included. Drainage fluid was collected on postoperative days (PODs) 1–4 with consecutive blood gas analysis. Test quality was determined by the area under the curve (AUC) of the receiver operating characteristic curve (ROC). Results: In total, 40 patients were included, with 17 developing AL. There were no significant differences in gender, age, BMI or oncological treatment. The 30-day morbidity rate was 65.0%. The study was restricted to events in the first 12 days. While lactate value in drainage fluid differed significantly from POD 3 onwards in the two groups, serum CRP remained without significant differences. We developed the LacCRP score (CRP/30 + lactate/2). The AUC on POD 3 was 0.96, with a sensitivity and specificity of 100% and 75%, respectively. An estimator of 1.08 was found in multivariate analysis: one-point increase in the LacCRP score increases AL probability by 8%. Conclusions: This study demonstrates that postoperative lactate determinations in drainage fluid can predict AL after esophageal resection, and its combination with serum CRP results in a reliable LacCRP score. Full article
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20 pages, 4789 KB  
Article
Towards Gas Plume Identification in Industrial and Livestock Farm Environments Using Infrared Hyperspectral Imaging: A Background Modeling and Suppression Method
by Zhiqiang Ning, Zhengang Li, Rong Qian and Yonghua Fang
Agriculture 2025, 15(17), 1835; https://doi.org/10.3390/agriculture15171835 - 29 Aug 2025
Viewed by 549
Abstract
Hyperspectral imaging for gas plume identification holds significant potential for applications in industrial emission control and environmental monitoring, including critical needs in livestock farm environments. Conventional pixel-by-pixel spectral identification methods primarily rely on spectral information, often overlooking the rich spatial distribution features inherent [...] Read more.
Hyperspectral imaging for gas plume identification holds significant potential for applications in industrial emission control and environmental monitoring, including critical needs in livestock farm environments. Conventional pixel-by-pixel spectral identification methods primarily rely on spectral information, often overlooking the rich spatial distribution features inherent in hyperspectral images. This oversight can lead to challenges such as inaccurate identification or leakage along the edge regions of gas plumes and false positives from isolated pixels in non-gas areas. While infrared imaging for gas plumes offers a new perspective by leveraging multi-frame image variations to locate plumes, these methods typically lack spectral discriminability. To address these limitations, we draw inspiration from the multi-frame analysis framework of infrared imaging and propose a novel hyperspectral gas plume identification method based on image background modeling and suppression. Our approach begins by employing background modeling and suppression techniques to accurately detect the primary gas plume region. Subsequently, a representative spectrum is extracted from this identified plume region for precise gas identification. To further enhance the identification accuracy, especially in the challenging plume edge regions, a spatial-spectral combined judgment operator is applied as a post-processing step. The effectiveness of the method was validated through experiments using both simulated and real-world measured data from ammonia and methanol gas releases. We compare its performance against classical methods and an ablation version of our model. Results consistently demonstrate that our method effectively detects low-concentration, thin, and diffuse gas plumes, offering a more robust and accurate solution for hyperspectral gas plume identification with strong applicability to real-world industrial and livestock farm scenarios. Full article
(This article belongs to the Section Artificial Intelligence and Digital Agriculture)
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31 pages, 3129 KB  
Review
A Review on Gas Pipeline Leak Detection: Acoustic-Based, OGI-Based, and Multimodal Fusion Methods
by Yankun Gong, Chao Bao, Zhengxi He, Yifan Jian, Xiaoye Wang, Haineng Huang and Xintai Song
Information 2025, 16(9), 731; https://doi.org/10.3390/info16090731 - 25 Aug 2025
Cited by 1 | Viewed by 1040
Abstract
Pipelines play a vital role in material transportation within industrial settings. This review synthesizes detection technologies for early-stage small gas leaks from pipelines in the industrial sector, with a focus on acoustic-based methods, optical gas imaging (OGI), and multimodal fusion approaches. It encompasses [...] Read more.
Pipelines play a vital role in material transportation within industrial settings. This review synthesizes detection technologies for early-stage small gas leaks from pipelines in the industrial sector, with a focus on acoustic-based methods, optical gas imaging (OGI), and multimodal fusion approaches. It encompasses detection principles, inherent challenges, mitigation strategies, and the state of the art (SOTA). Small leaks refer to low flow leakage originating from defects with apertures at millimeter or submillimeter scales, posing significant detection difficulties. Acoustic detection leverages the acoustic wave signals generated by gas leaks for non-contact monitoring, offering advantages such as rapid response and broad coverage. However, its susceptibility to environmental noise interference often triggers false alarms. This limitation can be mitigated through time-frequency analysis, multi-sensor fusion, and deep-learning algorithms—effectively enhancing leak signals, suppressing background noise, and thereby improving the system’s detection robustness and accuracy. OGI utilizes infrared imaging technology to visualize leakage gas and is applicable to the detection of various polar gases. Its primary limitations include low image resolution, low contrast, and interference from complex backgrounds. Mitigation techniques involve background subtraction, optical flow estimation, fully convolutional neural networks (FCNNs), and vision transformers (ViTs), which enhance image contrast and extract multi-scale features to boost detection precision. Multimodal fusion technology integrates data from diverse sensors, such as acoustic and optical devices. Key challenges lie in achieving spatiotemporal synchronization across multiple sensors and effectively fusing heterogeneous data streams. Current methodologies primarily utilize decision-level fusion and feature-level fusion techniques. Decision-level fusion offers high flexibility and ease of implementation but lacks inter-feature interaction; it is less effective than feature-level fusion when correlations exist between heterogeneous features. Feature-level fusion amalgamates data from different modalities during the feature extraction phase, generating a unified cross-modal representation that effectively resolves inter-modal heterogeneity. In conclusion, we posit that multimodal fusion holds significant potential for further enhancing detection accuracy beyond the capabilities of existing single-modality technologies and is poised to become a major focus of future research in this domain. Full article
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20 pages, 10724 KB  
Article
Leakage Detection Using Distributed Acoustic Sensing in Gas Pipelines
by Mouna-Keltoum Benabid, Peyton Baumgartner, Ge Jin and Yilin Fan
Sensors 2025, 25(16), 4937; https://doi.org/10.3390/s25164937 - 10 Aug 2025
Viewed by 1809
Abstract
This study investigates the performance of Distributed Acoustic Sensing (DAS) for detecting gas pipeline leaks under controlled experimental conditions, using multiple fiber cable types deployed both internally and externally. A 21 m steel pipeline with a 1 m test section was configured to [...] Read more.
This study investigates the performance of Distributed Acoustic Sensing (DAS) for detecting gas pipeline leaks under controlled experimental conditions, using multiple fiber cable types deployed both internally and externally. A 21 m steel pipeline with a 1 m test section was configured to simulate leakage scenarios with varying leak sizes (¼”, ½”, ¾”, and 1”), orientations (top, side, bottom), and flow velocities (2–18 m/s). Experiments were conducted under two installation conditions: a supported pipeline mounted on tripods, and a buried pipeline laid on the ground and covered with sand. Four fiber deployment methods were tested: three internal cables of varying geometries and one externally mounted straight cable. DAS data were analyzed using both time-domain vibration intensity and frequency-domain spectral methods. The results demonstrate that leak detectability is influenced by multiple interacting factors, including flow rate, leak size and orientation, pipeline installation method, and fiber cable type and deployment approach. Internally deployed black and flat cables exhibited higher sensitivity to leak-induced vibrations, particularly at higher flow velocities, larger leak sizes, and for bottom-positioned leaks. The thick internal cable showed limited response due to its wireline-like construction. In contrast, the external straight cable responded selectively, with performance dependent on mechanical coupling. Overall, leakage detectability was reduced in the buried configuration due to damping effects. The novelty of this work lies in the successful detection of gas leaks using internally deployed fiber optic cables, which has not been demonstrated in previous studies. This deployment approach is practical for field applications, particularly for pipelines that cannot be inspected using conventional methods, such as unpiggable pipelines. Full article
(This article belongs to the Special Issue Optical Sensors for Industrial Applications)
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19 pages, 5269 KB  
Article
Three-Dimensional Ordered Porous SnO2 Nanostructures Derived from Polystyrene Sphere Templates for Ethyl Methyl Carbonate Detection in Battery Safety Applications
by Peijiang Cao, Linlong Qu, Fang Jia, Yuxiang Zeng, Deliang Zhu, Chunfeng Wang, Shun Han, Ming Fang, Xinke Liu, Wenjun Liu and Sachin T. Navale
Nanomaterials 2025, 15(15), 1150; https://doi.org/10.3390/nano15151150 - 25 Jul 2025
Viewed by 534
Abstract
As lithium-ion batteries (LIBs) gain widespread use, detecting electrolyte–vapor emissions during early thermal runaway (TR) remains critical to ensuring battery safety; yet, it remains understudied. Gas sensors integrating oxide nanostructures offer a promising solution as they possess high sensitivity and fast response, enabling [...] Read more.
As lithium-ion batteries (LIBs) gain widespread use, detecting electrolyte–vapor emissions during early thermal runaway (TR) remains critical to ensuring battery safety; yet, it remains understudied. Gas sensors integrating oxide nanostructures offer a promising solution as they possess high sensitivity and fast response, enabling rapid detection of various gas-phase indicators of battery failure. Utilizing this approach, 3D ordered tin oxide (SnO2) nanostructures were synthesized using polystyrene sphere (PS) templates of varied diameters (200–1500 nm) and precursor concentrations (0.2–0.6 mol/L) to detect key electrolyte–vapors, especially ethyl methyl carbonate (EMC), released in the early stages of TR. The 3D ordered SnO2 nanostructures with ring- and nanonet-like morphologies, formed after PS template removal, were characterized, and the effects of template size and precursor concentration on their structure and sensing performance were investigated. Among various nanostructures of SnO2, nanonets achieved by a 1000 nm PS template and 0.4 mol/L precursor showed higher mesoporosity (~28 nm) and optimal EMC detection. At 210 °C, it detected 10 ppm EMC with a response of ~7.95 and response/recovery times of 14/17 s, achieving a 500 ppb detection limit alongside excellent reproducibility/stability. This study demonstrates that precise structural control of SnO2 nanostructures using templates enables sensitive EMC detection, providing an effective sensor-based strategy to enhance LIB safety. Full article
(This article belongs to the Special Issue Trends and Prospects in Gas-Sensitive Nanomaterials)
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30 pages, 1042 KB  
Article
A Privacy-Preserving Polymorphic Heterogeneous Security Architecture for Cloud–Edge Collaboration Industrial Control Systems
by Yukun Niu, Xiaopeng Han, Chuan He, Yunfan Wang, Zhigang Cao and Ding Zhou
Appl. Sci. 2025, 15(14), 8032; https://doi.org/10.3390/app15148032 - 18 Jul 2025
Viewed by 534
Abstract
Cloud–edge collaboration industrial control systems (ICSs) face critical security and privacy challenges that existing dynamic heterogeneous redundancy (DHR) architectures inadequately address due to two fundamental limitations: event-triggered scheduling approaches that amplify common-mode escape impacts in resource-constrained environments, and insufficient privacy-preserving arbitration mechanisms for [...] Read more.
Cloud–edge collaboration industrial control systems (ICSs) face critical security and privacy challenges that existing dynamic heterogeneous redundancy (DHR) architectures inadequately address due to two fundamental limitations: event-triggered scheduling approaches that amplify common-mode escape impacts in resource-constrained environments, and insufficient privacy-preserving arbitration mechanisms for sensitive industrial data processing. In contrast to existing work that treats scheduling and privacy as separate concerns, this paper proposes a unified polymorphic heterogeneous security architecture that integrates hybrid event–time triggered scheduling with adaptive privacy-preserving arbitration, specifically designed to address the unique challenges of cloud–edge collaboration ICSs where both security resilience and privacy preservation are paramount requirements. The architecture introduces three key innovations: (1) a hybrid event–time triggered scheduling algorithm with credibility assessment and heterogeneity metrics to mitigate common-mode escape scenarios, (2) an adaptive privacy budget allocation mechanism that balances privacy protection effectiveness with system availability based on attack activity levels, and (3) a unified framework that organically integrates privacy-preserving arbitration with heterogeneous redundancy management. Comprehensive evaluations using natural gas pipeline pressure control and smart grid voltage control systems demonstrate superior performance: the proposed method achieves 100% system availability compared to 62.57% for static redundancy and 86.53% for moving target defense, maintains 99.98% availability even under common-mode attacks (102 probability), and consistently outperforms moving target defense methods integrated with state-of-the-art detection mechanisms (99.7790% and 99.6735% average availability when false data deviations from true values are 5% and 3%, respectively) across different attack detection scenarios, validating its effectiveness in defending against availability attacks and privacy leakage threats in cloud–edge collaboration environments. Full article
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22 pages, 7778 KB  
Article
Gas Leak Detection and Leakage Rate Identification in Underground Utility Tunnels Using a Convolutional Recurrent Neural Network
by Ziyang Jiang, Canghai Zhang, Zhao Xu and Wenbin Song
Appl. Sci. 2025, 15(14), 8022; https://doi.org/10.3390/app15148022 - 18 Jul 2025
Cited by 1 | Viewed by 630
Abstract
An underground utility tunnel (UUT) is essential for the efficient use of urban underground space. However, current maintenance systems rely on patrol personnel and professional equipment. This study explores industrial detection methods for identifying and monitoring natural gas leaks in UUTs. Via infrared [...] Read more.
An underground utility tunnel (UUT) is essential for the efficient use of urban underground space. However, current maintenance systems rely on patrol personnel and professional equipment. This study explores industrial detection methods for identifying and monitoring natural gas leaks in UUTs. Via infrared thermal imaging gas experiments, data were acquired and a dataset established. To address the low-resolution problem of existing imaging devices, video super-resolution (VSR) was used to improve the data quality. Based on a convolutional recurrent neural network (CRNN), the image features at each moment were extracted, and the time series data were modeled to realize the risk-level classification mechanism based on the automatic classification of the leakage rate. The experimental results show that when the sliding window size was set to 10 frames, the classification accuracy of the CRNN was the highest, which could reach 0.98. This method improves early warning precision and response efficiency, offering practical technical support for UUT maintenance management. Full article
(This article belongs to the Special Issue Applications of Artificial Intelligence in Industrial Engineering)
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33 pages, 6828 KB  
Article
Acoustic Characterization of Leakage in Buried Natural Gas Pipelines
by Yongjun Cai, Xiaolong Gu, Xiahua Zhang, Ke Zhang, Huiye Zhang and Zhiyi Xiong
Processes 2025, 13(7), 2274; https://doi.org/10.3390/pr13072274 - 17 Jul 2025
Cited by 1 | Viewed by 563 | Correction
Abstract
To address the difficulty of locating small-hole leaks in buried natural gas pipelines, this study conducted a comprehensive theoretical and numerical analysis of the acoustic characteristics associated with such leakage events. A coupled flow–acoustic simulation framework was developed, integrating gas compressibility via the [...] Read more.
To address the difficulty of locating small-hole leaks in buried natural gas pipelines, this study conducted a comprehensive theoretical and numerical analysis of the acoustic characteristics associated with such leakage events. A coupled flow–acoustic simulation framework was developed, integrating gas compressibility via the realizable k-ε and Large Eddy Simulation (LES) turbulence models, the Peng–Robinson equation of state, a broadband noise source model, and the Ffowcs Williams–Hawkings (FW-H) acoustic analogy. The effects of pipeline operating pressure (2–10 MPa), leakage hole diameter (1–6 mm), soil type (sandy, loam, and clay), and leakage orientation on the flow field, acoustic source behavior, and sound field distribution were systematically investigated. The results indicate that the leakage hole size and soil medium exert significant influence on both flow dynamics and acoustic propagation, while the pipeline pressure mainly affects the strength of the acoustic source. The leakage direction was found to have only a minor impact on the overall results. The leakage noise is primarily composed of dipole sources arising from gas–solid interactions and quadrupole sources generated by turbulent flow, with the frequency spectrum concentrated in the low-frequency range of 0–500 Hz. This research elucidates the acoustic characteristics of pipeline leakage under various conditions and provides a theoretical foundation for optimal sensor deployment and accurate localization in buried pipeline leak detection systems. Full article
(This article belongs to the Special Issue Design, Inspection and Repair of Oil and Gas Pipelines)
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21 pages, 1682 KB  
Article
Dynamic Multi-Path Airflow Analysis and Dispersion Coefficient Correction for Enhanced Air Leakage Detection in Complex Mine Ventilation Systems
by Yadong Wang, Shuliang Jia, Mingze Guo, Yan Zhang and Yongjun Wang
Processes 2025, 13(7), 2214; https://doi.org/10.3390/pr13072214 - 10 Jul 2025
Viewed by 530
Abstract
Mine ventilation systems are critical for ensuring operational safety, yet air leakage remains a pervasive challenge, leading to energy inefficiency and heightened safety risks. Traditional tracer gas methods, while effective in simple networks, exhibit significant errors in complex multi-entry systems due to static [...] Read more.
Mine ventilation systems are critical for ensuring operational safety, yet air leakage remains a pervasive challenge, leading to energy inefficiency and heightened safety risks. Traditional tracer gas methods, while effective in simple networks, exhibit significant errors in complex multi-entry systems due to static empirical parameters and environmental interference. This study proposes an integrated methodology that combines multi-path airflow analysis with dynamic longitudinal dispersion coefficient correction to enhance the accuracy of air leakage detection. Utilizing sulfur hexafluoride (SF6) as the tracer gas, a phased release protocol with temporal isolation was implemented across five strategic points in a coal mine ventilation network. High-precision detectors (Bruel & Kiaer 1302) and the MIVENA system enabled synchronized data acquisition and 3D network modeling. Theoretical models were dynamically calibrated using field-measured airflow velocities and dispersion coefficients. The results revealed three deviation patterns between simulated and measured tracer peaks: Class A deviation showed 98.5% alignment in single-path scenarios, Class B deviation highlighted localized velocity anomalies from Venturi effects, and Class C deviation identified recirculation vortices due to abrupt cross-sectional changes. Simulation accuracy improved from 70% to over 95% after introducing wind speed and dispersion adjustment coefficients, resolving concealed leakage pathways between critical nodes and key nodes. The study demonstrates that the dynamic correction of dispersion coefficients and multi-path decomposition effectively mitigates errors caused by turbulence and geometric irregularities. This approach provides a robust framework for optimizing ventilation systems, reducing invalid airflow losses, and advancing intelligent ventilation management through real-time monitoring integration. Full article
(This article belongs to the Section Process Control and Monitoring)
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21 pages, 33900 KB  
Article
Scalable, Flexible, and Affordable Hybrid IoT-Based Ambient Monitoring Sensor Node with UWB-Based Localization
by Mohammed Faeik Ruzaij Al-Okby, Thomas Roddelkopf, Jiahao Huang, Mohsin Bukhari and Kerstin Thurow
Sensors 2025, 25(13), 4061; https://doi.org/10.3390/s25134061 - 29 Jun 2025
Viewed by 629
Abstract
Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost [...] Read more.
Ambient monitoring in chemical laboratories and industrial sites that use toxic, hazardous, or flammable materials is essential to protect the lives of workers, material resources, and infrastructure at these sites. In this research paper, we present an innovative approach for developing a low-cost and portable sensor node that detects and warns of hazardous chemical gas and vapor leaks. The system also enables leak location tracking using an indoor tracking and positioning system operating in ultra-wideband (UWB) technology. An array of sensors is used to detect gases, vapors, and airborne particles, while the leak location is identified through a UWB unit integrated with an Internet of Things (IoT) processor. This processor transmits real-time location data and sensor readings via wireless fidelity (Wi-Fi). The real-time indoor positioning system (IPS) can automatically select a tracking area based on the distances measured from the three nearest anchors of the movable sensor node. The environmental sensor data and distances between the node and the anchors are transmitted to the cloud in JSON format via the user datagram protocol (UDP), which allows the fastest possible data rate. A monitoring server was developed in Python to track the movement of the portable sensor node and display live measurements of the environment. The system was tested by selecting different paths between several adjacent areas with a chemical leakage of different volatile organic compounds (VOCs) in the test path. The experimental tests demonstrated good accuracy in both hazardous gas detection and location tracking. The system successfully issued a leak warning for all tested material samples with volumes up to 500 microliters and achieved a positional accuracy of approximately 50 cm under conditions without major obstacles obstructing the UWB signal between the active system units. Full article
(This article belongs to the Special Issue Sensing and AI: Advancements in Robotics and Autonomous Systems)
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