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Keywords = high-modulus asphalt

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21 pages, 4572 KB  
Article
Research on the Performance of Ultra-High-Content Recycled Asphalt Mixture Based on Fine Separation Technology
by Kai Zhang, Hai Zhou, Wenwen Jiang, Wenqiang Wu, Wenrui Yang and Xiangyang Fan
Materials 2025, 18(17), 4140; https://doi.org/10.3390/ma18174140 (registering DOI) - 3 Sep 2025
Abstract
To facilitate the high-value utilization of reclaimed asphalt pavement (RAP), this study investigated the efficacy of fine separation technology as a pre-treatment method. This technology significantly reduced the variability of RAP, controlling the coefficients of variation for asphalt content and aggregate gradation within [...] Read more.
To facilitate the high-value utilization of reclaimed asphalt pavement (RAP), this study investigated the efficacy of fine separation technology as a pre-treatment method. This technology significantly reduced the variability of RAP, controlling the coefficients of variation for asphalt content and aggregate gradation within 5% and 10%, respectively, and minimized false particle content (agglomerates of fines and aged asphalt). Response Surface Methodology (RSM) was employed to optimize the mix design for ultra-high-RAP- content mixtures (50–70%). A predictive regression model was developed to determine the Optimal Binder Content (OBC) based on RAP and rejuvenator dosage. The road performance of the resulting mixtures was comprehensively evaluated. Results showed that the technology markedly enhanced the overall performance of recycled asphalt mixtures. While high-temperature rutting resistance improved with increasing RAP content, low-temperature performance declined. The mixture with 70% RAP failed to meet low-temperature cracking requirements. Consequently, an optimal RAP content of 60% is recommended. Furthermore, the generalized sigmoidal model effectively constructed dynamic modulus master curves, accurately predicting the viscoelastic behavior of these ultra-high-RAP mixtures. This study demonstrates that fine separation is a critical pre-processing step for reliably producing high-quality, sustainable asphalt mixtures with RAP content far exceeding conventional limits. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 1914 KB  
Systematic Review
Fatigue Resistance of RAP-Modified Asphalt Mixes Versus Conventional Mixes Using the Indirect Tensile Test: A Systematic Review
by Giuseppe Loprencipe, Laura Moretti and Mario Saltaren Daniel
Designs 2025, 9(5), 104; https://doi.org/10.3390/designs9050104 - 1 Sep 2025
Viewed by 9
Abstract
The use of Reclaimed Asphalt Pavement (RAP) in asphalt mixtures offers environmental and economic advantages by reducing reliance on virgin aggregates and minimizing construction waste. However, the aged binder in RAP increases mixture stiffness, which can compromise fatigue resistance. This systematic review evaluates [...] Read more.
The use of Reclaimed Asphalt Pavement (RAP) in asphalt mixtures offers environmental and economic advantages by reducing reliance on virgin aggregates and minimizing construction waste. However, the aged binder in RAP increases mixture stiffness, which can compromise fatigue resistance. This systematic review evaluates the influence of RAP content on fatigue performance compared to conventional mixtures, with a focus on the Indirect Tensile Test (IDT) as the primary assessment method. Following the parameters of Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines, five studies published between 2014 and 2024 were identified through searches in Web of Science, ScienceDirect, ASCE, and Scopus. Study quality was assessed using the Cochrane Risk of Bias tool. The results indicate that although RAP enhances rutting resistance, higher contents (>30%) often lead to reduced fatigue performance due to binder hardening and reduced mixture flexibility. The incorporation of rejuvenators—such as heavy paraffinic extracts—and modifiers, including high-modulus agents, polymers, and epoxy binders, can partially restore aged binder properties and improve performance. Sustainable innovations, such as lignin-based industrial by-products and warm-mix asphalt technologies, show promise in balancing mechanical performance with reduced environmental impact. Variability in material sources, modification strategies, and test protocols limits direct comparability among studies, underscoring the need for standardized evaluation frameworks. Overall, this review highlights that optimizing RAP content and selecting effective rejuvenation or modification strategies are essential for achieving durable, cost-effective, and environmentally responsible asphalt pavements. Future research should integrate advanced laboratory methods with performance-based design to enable high RAP utilization without compromising fatigue resistance. Full article
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24 pages, 7969 KB  
Article
Optimizing Acoustic Performance of Semi-Dense Asphalt Mixtures Through Energy Dissipation Characterization
by Huaqing Lv, Gongfeng Xin, Weiwei Lu, Haihui Duan, Jinping Wang, Yi Yang, Chaoyue Rao and Ruiyao Jiang
Materials 2025, 18(17), 4086; https://doi.org/10.3390/ma18174086 - 1 Sep 2025
Viewed by 93
Abstract
Traffic-induced noise pollution is a significant environmental issue, driving the development of advanced noise-reducing pavement materials. Semi-dense graded asphalt mixtures (SDAMs) present a promising compromise, offering enhanced acoustic properties compared to conventional dense-graded asphalt mixtures while maintaining superior durability to porous asphalt mixtures. [...] Read more.
Traffic-induced noise pollution is a significant environmental issue, driving the development of advanced noise-reducing pavement materials. Semi-dense graded asphalt mixtures (SDAMs) present a promising compromise, offering enhanced acoustic properties compared to conventional dense-graded asphalt mixtures while maintaining superior durability to porous asphalt mixtures. However, the mechanism underlying the relationship between the energy dissipation characteristics and noise reduction effects of such mixtures remains unclear, which limits further optimization of their noise reduction performance. This study designed and prepared semi-dense graded noise-reducing asphalt mixtures SMA-6 TM, SMA-10 TM, and SMA-13 TM (SMA TM represents noise-reducing SMA mixture) based on traditional dense-graded asphalt mixtures SMA-6, SMA-10, and SMA-13, and conducted tests for water stability, high-temperature performance (60 °C), and low-temperature performance (−10 °C). Subsequently, energy loss parameters such as loss factor and damping ratio were calculated through dynamic modulus tests to characterize their energy dissipation properties. The mechanism linking the energy dissipation characteristics of semi-dense graded asphalt mixtures to noise reduction was investigated. Finally, the noise reduction effect was further verified through a tire free fall test and a close-proximity (CPX) method. The indoor test results indicate that the semi-dense mixtures exhibited a trade-off in performance: their dynamic stability was 11.1–11.3% lower and low-temperature performance decreased by 4.2% (SMA-13 TM) to 14.1% (SMA-6 TM), with moisture stability remaining comparable. Conversely, they demonstrated superior damping, with consistently higher loss factors and damping ratios. All mixtures reached peak damping at 20 °C, and the loss factor showed a strong positive correlation (R2 > 0.91) with energy dissipation. Field results from a test section showed that the optimized SMA-10 TM mixture yielded a significant tire–road noise reduction of 3–5 dB(A) relative to the SMA-13, while concurrently meeting key performance criteria for anti-water ability and durability. This study establishes a link between the energy dissipation in SDAM and their noise reduction efficacy. The findings provide a theoretical framework for optimizing mixture designs and support the wider application of SDAM as a practical noise mitigation solution. Full article
(This article belongs to the Section Construction and Building Materials)
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18 pages, 5845 KB  
Article
Mechanical Properties and Microstructure of High-Performance Cold Mix Asphalt Modified with Portland Cement
by Anmar Dulaimi, Yasir N. Kadhim, Qassim Ali Al Quraishy, Hayder Al Hawesah, Tiago Pinto Ribeiro and Luís Filipe Almeida Bernardo
CivilEng 2025, 6(3), 46; https://doi.org/10.3390/civileng6030046 - 27 Aug 2025
Viewed by 314
Abstract
The use of hot mix asphalt (HMA) has several drawbacks, such as the emission of harmful gases into the atmosphere, difficulties in maintaining temperature over long distances, and the requirement for high energy consumption during preparation and installation. In order to solve these [...] Read more.
The use of hot mix asphalt (HMA) has several drawbacks, such as the emission of harmful gases into the atmosphere, difficulties in maintaining temperature over long distances, and the requirement for high energy consumption during preparation and installation. In order to solve these issues, this research aimed to produce High-Performance Cold Mix Asphalt (HP-CMA), in which Ordinary Portland Cement (OPC) is used as a filler to replace limestone filler at 0%, 1.5%, 3%, 4.5%, and 6% of the aggregate weight. Indirect Tensile Stiffness Modulus (ITSM), moisture susceptibility, temperature susceptibility, and microstructural analysis tests were carried out. The results showed that the ITSM was considerably enhanced when OPC was utilized. When comparing HP-CMA with 3% OPC to the control HMA (100–150 pen), the ITSM increased by approximately 80% after three days. In contrast, HP-CMA with 4.5% OPC achieved the same ITSM as the control HMA (40–60 pen) after seven days. Moreover, the ITSM of the HMA 40–60 pen decreased by 91.93% when the temperature rose from 20 °C to 45 °C, whereas the ITSM of the HP-CMA with 6% OPC decreased by 42.47% over the same temperature range. This suggests that HP-CMA is more stable than the HMA 40–60 pen at elevated temperatures. The superior performance of the HP-CMA can be attributed to two essential factors: the improved binding effect due to the demulsification of the asphalt emulsion used as a binder, and the formation of hydration products from the added cement. Full article
(This article belongs to the Section Construction and Material Engineering)
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16 pages, 1852 KB  
Article
Evaluation of Constitutive Models for Low-Temperature Performance of High-Modulus Modified Asphalt: A BBR Test-Based Study
by Chao Pu, Bingbing Lei, Zhiwei Yang and Peng Yin
Materials 2025, 18(17), 3963; https://doi.org/10.3390/ma18173963 - 24 Aug 2025
Viewed by 475
Abstract
High-modulus asphalt, with its excellent fatigue resistance and high-temperature resistance, is gradually becoming a preferred material for the development of durable asphalt pavements. However, its poor low-temperature performance has become one of the key bottlenecks restricting its wide application. In recent years, in-depth [...] Read more.
High-modulus asphalt, with its excellent fatigue resistance and high-temperature resistance, is gradually becoming a preferred material for the development of durable asphalt pavements. However, its poor low-temperature performance has become one of the key bottlenecks restricting its wide application. In recent years, in-depth analysis of the mechanism underlying the changes in the low-temperature performance of high-modulus asphalt has gradually become a research focus in the field of asphalt pavements. Accordingly, this study selected four representative high-modulus asphalts, conducted bending beam rheometer (BBR) tests to obtain their low-temperature creep parameters, and used three viscoelastic constitutive models to investigate their low-temperature constitutive relationships. Grey relational analysis (GRA) was further applied to evaluate the models. The results show that, when evaluating the low-temperature performance of high-modulus asphalt, the elastic and viscous parameters variation laws, for the three-parameter solid (TPS) model and four-parameter solid (FPS) model, are not obvious and have large fluctuations, and the accuracy of the fitting curves is relatively low, while the Burgers model has extremely high fitting accuracy, with small parameter fluctuations and significant regularity. The GRA model reveals that the Burgers model is more suitable than the TPS and FPS models for describing the low-temperature creep behavior of high-modulus asphalt, which further confirms the reliability of using the Burgers model to evaluate the low-temperature performance of high-modulus asphalt. Full article
(This article belongs to the Special Issue Advances in Road Materials and Pavement Design)
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23 pages, 2990 KB  
Article
Self-Healing Asphalt Mixtures Meso-Modelling: Impact of Capsule Content on Stiffness and Tensile Strength
by Gustavo Câmara, Nuno Monteiro Azevedo and Rui Micaelo
Sustainability 2025, 17(16), 7502; https://doi.org/10.3390/su17167502 - 19 Aug 2025
Viewed by 394
Abstract
Capsule-based self-healing technologies offer a promising solution to extend pavement service life without requiring external activation. The effect of the capsule content on the mechanical behaviour of self-healing asphalt mixtures still needs to be understood. This study presents a numerical evaluation of the [...] Read more.
Capsule-based self-healing technologies offer a promising solution to extend pavement service life without requiring external activation. The effect of the capsule content on the mechanical behaviour of self-healing asphalt mixtures still needs to be understood. This study presents a numerical evaluation of the isolated effect of incorporating capsules containing encapsulated rejuvenators, at different volume contents, on the stiffness and strength of asphalt mixtures through a three-dimensional discrete-based programme (VirtualPM3DLab), which has been shown to predict well the experimental behaviour of asphalt mixtures. Uniaxial tension–compression cyclic and monotonic tensile tests on notched specimens are carried out for three capsule contents commonly adopted in experimental investigations (0.30, 0.75, and 1.25 wt.%). The results show that the effect on the stiffness modulus progressively increases as the capsule content grows in the asphalt mixture, with a reduction ranging from 4.3% to 12.3%. At the same time, the phase angle is marginally affected. The capsule continuum equivalent Young’s modulus has minimum influence on the overall rheological response, suggesting that the most critical parameter affecting asphalt mixture stiffness is the capsule content. Finally, while the peak tensile strength shows a maximum reduction of 12.4% at the highest capsule content, the stress–strain behaviour and damage evolution of the specimens remain largely unaffected. Most damaged contacts, which mainly include aggregate–mastic and mastic–mastic contacts, are highly localised around the notch tips. Contacts involving capsules remained intact during early and intermediate loading stages and only fractured during the final damage stage, suggesting a delayed activation consistent with the design of healing systems. The findings suggest that capsules within the studied contents may have a moderate impact on the mechanical properties of asphalt mixtures, especially for high-volume contents. For this reason, contents higher than 0.75 wt.% should be applied with caution. Full article
(This article belongs to the Section Sustainable Materials)
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21 pages, 2586 KB  
Article
Maximizing Pavement Service Life: A Comprehensive Process Model Based on Structural Life Extension, Serviceability Deterioration Processes, and Asset Value
by Ján Mikolaj, Ľuboš Remek, Matúš Kozel and Štefan Šedivý
Appl. Sci. 2025, 15(16), 8782; https://doi.org/10.3390/app15168782 - 8 Aug 2025
Viewed by 315
Abstract
This research aimed to develop a comprehensive decision-making model for road rehabilitation, with the goals of extending pavement service life, minimizing major repairs, and improving the efficiency of investment and resource planning. The proposed methodology integrates structural condition, functional performance, and total economic [...] Read more.
This research aimed to develop a comprehensive decision-making model for road rehabilitation, with the goals of extending pavement service life, minimizing major repairs, and improving the efficiency of investment and resource planning. The proposed methodology integrates structural condition, functional performance, and total economic value across the pavement lifecycle. It enables engineers and road managers to make informed decisions based on structural capacity, functional performance, asset value, and optimized rehabilitation strategies. The model was validated through case studies using data from Central European roads and accelerated pavement testing. It compared conventional and high-modulus asphalt overlays of equal thickness, demonstrating that a 3000 MPa increase in modulus extended residual life by over 30% and raised structural value by EUR 5.8/m2. This approach enhances planning and prioritization of rehabilitation activities, supports the use of higher-quality materials, reduces lifecycle costs and CO2 emissions, and facilitates integration with asset management systems. By linking pavement design, performance prediction, and asset management, the model supports strategic decision-making under performance and budget constraints. Full article
(This article belongs to the Special Issue Advances in Sustainable Asphalt Pavement Technologies)
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17 pages, 1428 KB  
Article
The Influence of Bitumen Nature and Production Conditions on the Mechanical and Chemical Properties of Asphalt Mixtures Containing Reclaimed Asphalt Pavement
by Emiliano Prosperi, Edoardo Bocci and Giovanni Marchegiani
Materials 2025, 18(15), 3713; https://doi.org/10.3390/ma18153713 - 7 Aug 2025
Viewed by 395
Abstract
Several variables influence the performance of hot asphalt mixtures including reclaimed asphalt pavement (RAP). Among these, the virgin bitumen’s origin, the mix production temperature and the time the mix is kept at a high temperature between mixing and compaction play a fundamental role [...] Read more.
Several variables influence the performance of hot asphalt mixtures including reclaimed asphalt pavement (RAP). Among these, the virgin bitumen’s origin, the mix production temperature and the time the mix is kept at a high temperature between mixing and compaction play a fundamental role but are often neglected. This study aimed to quantify the negative effects associated with the improper choice of these variables. Therefore, their influence on the mechanical (indirect tensile stiffness modulus and strength, Cracking Tolerance Index) and chemical (Fourier Transform Infra-Red spectroscopy) characteristics of asphalt mixtures containing 50% RA were investigated. In particular, two rejuvenators, two types of virgin bitumen (visbreaker and straight-run), two production temperatures (140 °C and 170 °C) and three conditioning times in the oven (30 min, 90 min and 180 min) were analyzed. The results showed interesting findings that allow us to recommend selecting the virgin bitumen type carefully and to avoid excessively stressing the binder during the production of the mix. Full article
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23 pages, 5342 KB  
Article
Analysis of Strain Transfer Characteristics of Fiber Bragg Gratings for Asphalt Pavement Health Monitoring
by Zhaojun Hou, Dianguang Cao, Peng Peng, Xunhao Ding, Tao Ma and Jianchuan Cheng
Materials 2025, 18(15), 3489; https://doi.org/10.3390/ma18153489 - 25 Jul 2025
Viewed by 358
Abstract
Fiber Bragg grating (FBG) exhibits strong resistance to electromagnetic interference and excellent linear strain response, making it highly promising for structural health monitoring (SHM) in pavement. This research investigates the strain transfer characteristics of embedded FBG in pavement structure and materials by using [...] Read more.
Fiber Bragg grating (FBG) exhibits strong resistance to electromagnetic interference and excellent linear strain response, making it highly promising for structural health monitoring (SHM) in pavement. This research investigates the strain transfer characteristics of embedded FBG in pavement structure and materials by using the relevant theoretical models. Results indicate adhesive layer thickness and sheath modulus are the primary factors influencing the strain transfer coefficient. A thinner adhesive layer and high modulus of sheath enhance the coefficient. Additionally, the strain distribution of sheath significantly affects the transfer efficiency. When the stress level near the grating region is lower than the both ends, the coefficient increases and even exceeds 1, which typically occurs under multi-axle conditions. As for asphalt mixture, high temperature leads to lower efficiency, while accumulated plastic strain improves it. Although the increased load frequency results a higher strain transfer coefficient, the magnitude of this change is negligible. By employing polynomial fitting to the sheath strain distribution, the boundary condition of theoretical equation could be removed. The theoretical and numerical results of strain transfer coefficient for pavement embedded FBG demonstrate good consistency, indicating the polynomial fitting is adoptable for the theoretical calculation with non-uniform strain distribution. This study utilizes the FEM to clarify the evolution of FBG strain transfer in pavement structures and materials, providing a theoretical basis for the design and implementation of embedded FBG in pavement. Full article
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27 pages, 6279 KB  
Article
Investigation of the Performance and Fuel Oil Corrosion Resistance of Semi-Flexible Pavement with the Incorporation of Recycled Glass Waste
by Ayman Hassan AL-Qudah, Suhana Koting, Mohd Rasdan Ibrahim and Muna M. Alibrahim
Materials 2025, 18(15), 3442; https://doi.org/10.3390/ma18153442 - 22 Jul 2025
Viewed by 409
Abstract
Semi-flexible pavement (SFP) is a durable and cost-effective alternative to conventional rigid and flexible pavement and is formed by permeating an open-graded asphalt (OGA) layer with high-fluidity cement grout. The degradation of SFP mattresses due to fuel oil spills can result in significant [...] Read more.
Semi-flexible pavement (SFP) is a durable and cost-effective alternative to conventional rigid and flexible pavement and is formed by permeating an open-graded asphalt (OGA) layer with high-fluidity cement grout. The degradation of SFP mattresses due to fuel oil spills can result in significant maintenance costs. Incorporating glass waste (GW) into the construction of SFPs offers an eco-friendly solution, helping to reduce repair costs and environmental impact by conserving natural resources and minimizing landfill waste. The main objective of this research is to investigate the mechanical performance and fuel oil resistance of SFP composites containing different levels of glass aggregate (GlaSFlex composites). Fine glass aggregate (FGA) was replaced with fine virgin aggregate at levels of 0%, 20%, 40%, 60%, 80%, and 100% by mass. The results indicated the feasibility of utilizing FGA as a total replacement (100%) for fine aggregate in the OGA structural layer of SFPs. At 100% FGA, the composite exhibited excellent mechanical performance and durability, including a compressive strength of 8.93 MPa, a Marshall stability exceeding 38 kN, and a stiffness modulus of 19,091 MPa. Furthermore, the composite demonstrated minimal permanent deformation (0.04 mm), a high residual stability of 94.7%, a residual compressive strength of 83.3%, and strong resistance to fuel spillage with a mass loss rate of less than 1%, indicating excellent durability. Full article
(This article belongs to the Special Issue Advanced Materials for Pavement and Road Infrastructure)
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29 pages, 6644 KB  
Article
A New Design Methodology of Asphalt Mixture Dynamic Modulus Based on Pavement Response
by You Huang, Boxiong Feng, Xin Yang, Minxiang Cheng and Zhaohui Liu
Materials 2025, 18(13), 3184; https://doi.org/10.3390/ma18133184 - 5 Jul 2025
Viewed by 387
Abstract
The design of asphalt mixture has, for a long time, been an empirical and proof process, causing the mismatch between material design and pavement structure design. To enhance the rationality of asphalt pavement design, this study seeks a path to bridge the gap [...] Read more.
The design of asphalt mixture has, for a long time, been an empirical and proof process, causing the mismatch between material design and pavement structure design. To enhance the rationality of asphalt pavement design, this study seeks a path to bridge the gap between asphalt mixture modulus and structural behavior. Firstly, pavement models with different base rigidities, including cement concrete base, cement-treated granular base, and granular base, were constructed to calculate the pavement responses under different dynamic modulus master curve parameters. The influence of master curve parameters on critical pavement responses was identified by the response surface method (RSM). Furthermore, a Whale Optimization Algorithm–Back Propagation (WOA-BP) artificial-neural-network-based pavement response prediction model was established. Then, a database mapping over 100 thousand pavement responses and dynamic modulus master curve parameters was built for determining the dynamic modulus master curve parameters by optimizing the pavement responses. The results show that the impacts of dynamic modulus master curve parameters on critical pavement responses depend on pavement structures. In general, parameter δ has the greatest impact, followed by α, while the effects of β and γ are relatively small. The Artificial Neural Network (ANN) performance prediction model, optimized by the WOA algorithm, has a high accuracy. The methodology for determining the dynamic modulus master curve parameter based on the critical response of pavement was successfully implemented. The findings can bridge the gap between material design and structure design of asphalt pavement and provide a basis for more accurate and reasonable asphalt pavement design. Full article
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12 pages, 3805 KB  
Article
Preparation of Graft-Functionalized SBS/SBS Composite Latex Modifier and Its Effect on Emulsified Asphalt Properties
by Kunyu Wang, Yifan Liu, Zhenhao Cao, Yanyan Zhang, Jia Wang and Xue Li
Processes 2025, 13(7), 2125; https://doi.org/10.3390/pr13072125 - 3 Jul 2025
Viewed by 429
Abstract
To broaden clean asphalt modification methods, this study employs a composite polymer of maleic anhydride-grafted styrene-butadiene-styrene (MA-g-SBS) and styrene-butadiene-styrene (SBS) as a modifier. The composite is formulated into polymer latex and used to modify emulsified asphalt. Routine performance tests were conducted on MA-g-SBS/SBS [...] Read more.
To broaden clean asphalt modification methods, this study employs a composite polymer of maleic anhydride-grafted styrene-butadiene-styrene (MA-g-SBS) and styrene-butadiene-styrene (SBS) as a modifier. The composite is formulated into polymer latex and used to modify emulsified asphalt. Routine performance tests were conducted on MA-g-SBS/SBS composite latex-modified emulsified asphalt (MSMEA) with varying ratios to determine the optimal composition. The ideal ratio was found to be MA-g-SBS:SBS = 1:4. Subsequently, conventional property tests, rheological analyses, microphase structure observations, and bending beam creep tests were conducted on MSMEA with the optimal ratio to assess the impact of the composite latex on asphalt performance. Findings indicated that increasing the latex content significantly enhanced the softening point and ductility while reducing penetration. These macroscopic improvements were notably superior to those achieved with single SBS latex modification. Fluorescence microscopy revealed that at low dosages, the MA-g-SBS/SBS composite dispersed uniformly as point-like structures within the asphalt. At higher dosages (above 5%), a distinct network structure emerged. The addition of the composite latex raised the complex shear modulus and rutting factor while reducing the phase angle, with pronounced fluctuations observed between 4% and 5% dosages. This suggests a substantial enhancement in the high-temperature performance of the emulsified asphalt, attributed to the formation of the network structure. FT-IR results confirmed that a chemical reaction occurred during the modification process. Additionally, the bending beam creep test demonstrated that the composite latex reduced asphalt brittleness and improved its low-temperature performance. Full article
(This article belongs to the Section Chemical Processes and Systems)
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16 pages, 3633 KB  
Article
Evaluation of Grouting Effectiveness on Cracks in Cement-Stabilized Macadam Layer Based on Pavement Mechanical Response Using FBG Sensors
by Min Zhang, Hongbin Hu, Cheng Ren, Zekun Shang and Xianyong Ma
Appl. Sci. 2025, 15(13), 7312; https://doi.org/10.3390/app15137312 - 28 Jun 2025
Viewed by 341
Abstract
Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) [...] Read more.
Cracking in semi-rigid cement-stabilized macadam bases constitutes a prevalent distress in asphalt pavements. While extensive research exists on grouting materials for crack rehabilitation, quantitative assessment methodologies for treatment efficacy remain underdeveloped. This study proposes a novel evaluation framework integrating fiber Bragg grating (FBG) technology to monitor pavement mechanical responses under traffic loads. Conducted on the South China Expressway project, the methodology encompassed (1) a method for back-calculating the modulus of the asphalt layer based on Hooke’s Law; (2) a sensor layout plan with FBG sensors buried at the top of the pavement base in seven sections; (3) statistical analysis of the asphalt modulus based on the mechanical response when a large number of vehicles passed; and (4) comparative analysis of modulus variations to establish quantitative performance metrics. The results demonstrate that high-strength geopolymer materials significantly enhanced the elastic modulus of the asphalt concrete layer, achieving 34% improvement without a waterproofing agent versus 19% with a waterproofing agent. Polymer-treated sections exhibited a mean elastic modulus of 676.15 MPa, substantially exceeding untreated pavement performance. Low-strength geopolymers showed marginal improvements. The modulus hierarchy was as follows: high-strength geopolymer (without waterproofing agent) > polymer > high-strength geopolymer (with waterproofing agent) > low-strength geopolymer (without waterproofing agent) > low-strength geopolymer (with waterproofing agent) > intact pavement > untreated pavement. These findings demonstrate that a high-strength geopolymer without a waterproofing agent and high-polymer materials constitute optimal grouting materials for this project. The developed methodology provides critical insights for grout material selection, construction process optimization, and post-treatment maintenance strategies, advancing quality control protocols in pavement rehabilitation engineering. Full article
(This article belongs to the Special Issue Recent Advances in Pavement Monitoring)
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25 pages, 3108 KB  
Article
High-Temperature Performance Enhancement of Asphalt Binders Modified with Single-Use Masks: A Rheological Analysis with Predictive Modeling
by Alaaeldin A. A. Abdelmagid, Guanghui Jin, Guocan Chen, Baotao Huang, Yiming Li and Aboubaker I. B. Idriss
Polymers 2025, 17(13), 1746; https://doi.org/10.3390/polym17131746 - 24 Jun 2025
Viewed by 455
Abstract
Due to high temperatures and repeated load, asphalt pavements commonly experience rutting distress, a challenge that can be considerably reduced by modifying the binder components. This research focused on evaluating the performance of asphalt binders with single-use masks (SUMs) when subjected to high [...] Read more.
Due to high temperatures and repeated load, asphalt pavements commonly experience rutting distress, a challenge that can be considerably reduced by modifying the binder components. This research focused on evaluating the performance of asphalt binders with single-use masks (SUMs) when subjected to high temperatures. For this purpose, dynamic shear rheometer (DSR)-based frequency sweep, temperature sweep, and multiple stress creep recovery (MSCR) experiments were performed on various asphalt binders, including both unmodified and SUM-modified (SUMM) samples. To explore the effects of temperature, SUM content, and loading frequency on the rutting performance of the SUMM samples, a statistical modeling-based response surface methodology (RSM) was utilized, enabling the creation of predictive mathematical models. To investigate the internal morphology of the binders, fluorescence microscopy (FM) was applied. Data from rheological analyses revealed that the addition of SUM markedly boosted the high-temperature resistance of the asphalt binder. Findings from the MSCR analysis indicated that the SUMM samples achieved lower nonrecoverable compliance (Jnr) and greater percent recovery (R) values than the reference asphalt, suggesting that SUMs significantly enhance the binder’s resistance to rutting. Data analysis demonstrated that the chosen independent variables had a considerable effect on the asphalt’s complex modulus (G*) and rutting performance (G*/sin (δ)), prompting the formulation of predictive models for rutting susceptibility. Moreover, the FM examination demonstrated that the SUM was homogeneously integrated across the asphalt matrix. Full article
(This article belongs to the Section Polymer Physics and Theory)
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16 pages, 1654 KB  
Article
Experimental Study on RAP with High Recycling Content Based on High-Modulus Asphalt Mixture
by Xin Wang, Bangwei Wu, Zhengguang Wu and Bo Li
Materials 2025, 18(12), 2835; https://doi.org/10.3390/ma18122835 - 16 Jun 2025
Viewed by 393
Abstract
To improve the recycling content of Reclaimed Asphalt Pavement (RAP), this paper utilizes the characteristic of aged and hardened asphalt in RAP materials by adopting the High-modulus Asphalt Mixture design method for high-RAP-content recycling. First, the basic technical performance, fatigue properties, rheological characteristics, [...] Read more.
To improve the recycling content of Reclaimed Asphalt Pavement (RAP), this paper utilizes the characteristic of aged and hardened asphalt in RAP materials by adopting the High-modulus Asphalt Mixture design method for high-RAP-content recycling. First, the basic technical performance, fatigue properties, rheological characteristics, and chemical functional groups of reclaimed asphalt, 30# hard asphalt, and Styrene-Butadiene-Styrene (SBS)-modified asphalt were analyzed. The results revealed significant similarities in various metrics between reclaimed and hard asphalt, demonstrating the feasibility of replacing hard asphalt with reclaimed asphalt in a High-modulus Asphalt Mixture design. Next, High-modulus Asphalt Mixtures, EME13, with different RAP contents (0%, 20%, 40%, 60%) were designed and compared with SBS-modified Sup13 mixtures. The results indicated that (1) as the RAP content increased, the high-temperature performance of EME13 improved by 20~60%, while its low-temperature and intermediate-temperature crack resistance slightly declined by 10~20%. The dynamic modulus in the low-frequency region increased by 3~6 times, whereas the high-frequency dynamic modulus decreased by 20~30%. RAP enabled EME13 to meet the modulus design requirements more readily for High-modulus Asphalt Mixtures. (2) Although the SBS-modified Sup13 exhibited superior pavement performance compared to EME13, its cost was significantly higher. EME13 with high RAP content demonstrated notable economic advantages despite slightly lower pavement performance than Sup13. This research provides a new technical approach for the high-content recycling of RAP materials. Full article
(This article belongs to the Special Issue Advances in Material Characterization and Pavement Modeling)
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