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Keywords = hybrid electronic yarn

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18 pages, 3388 KB  
Article
Analysis of Interfacial Properties in Flax Yarn-Reinforced Epoxy Resin Composites
by Xinlong Wang, Hongjun Li, Duncan Camilleri, B. Y. R. Surnam, Zhenyu Wu, Xiaoying Cheng, Lin Shi and Wenqi Lu
Fibers 2025, 13(9), 118; https://doi.org/10.3390/fib13090118 - 29 Aug 2025
Viewed by 435
Abstract
With the increasing demand for green materials, natural fiber-reinforced composites have garnered significant attention due to their environmental benefits and cost-effectiveness. However, the weak interfacial bonding between flax fibers and resin matrices limits their broader application. This study systematically investigates the interfacial properties [...] Read more.
With the increasing demand for green materials, natural fiber-reinforced composites have garnered significant attention due to their environmental benefits and cost-effectiveness. However, the weak interfacial bonding between flax fibers and resin matrices limits their broader application. This study systematically investigates the interfacial properties of single-ply and double-ply flax yarn-reinforced epoxy resin composites, focusing on interfacial shear strength (IFSS) and its influencing factors. Pull-out tests were conducted to evaluate the mechanical behavior of yarns under varying embedded lengths, while scanning electron microscopy (SEM) was employed to characterize interfacial failure modes. Critical embedded lengths were determined as 1.49 mm for single-ply and 2.71 mm for double-ply configurations. Results demonstrate that the tensile strength and elastic modulus of flax yarns decrease significantly with increasing gauge length. Single-ply yarns exhibit higher IFSS (30.90–32.03 MPa) compared to double-ply yarns (20.61–25.21 MPa), attributed to their tightly aligned fibers and larger interfacial contact area. Single-ply composites predominantly fail through interfacial debonding, whereas double-ply composites exhibit a hybrid failure mechanism involving interfacial separation, fiber slippage, and matrix fracture, caused by stress inhomogeneity from their multi-strand twisted structure. The study reveals that interfacial failure originates from the incompatibility between hydrophilic fibers and hydrophobic resin, coupled with stress concentration effects induced by the yarn’s multi-level hierarchical structure. These findings provide theoretical guidance for optimizing interfacial design in flax fiber composites to enhance load-transfer efficiency, advancing their application in lightweight, eco-friendly materials. Full article
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13 pages, 4388 KB  
Article
The Interconnecting Process and Sensing Performance of Stretchable Hybrid Electronic Yarn for Body Temperature Monitoring
by Fenye Meng, Shaoqing Dai, Yong Zhang and Jiyong Hu
Polymers 2024, 16(2), 243; https://doi.org/10.3390/polym16020243 - 15 Jan 2024
Cited by 2 | Viewed by 1578
Abstract
Flexible and stretchable electronic yarn containing electronic components (i.e., hybrid electronic yarn) are essential for manufacturing smart textile garments or fabrics. Due to their low stretchability and easy interconnection fracture, previously reported hybrid electronic sensing yarns have poor mechanical durability and washability. In [...] Read more.
Flexible and stretchable electronic yarn containing electronic components (i.e., hybrid electronic yarn) are essential for manufacturing smart textile garments or fabrics. Due to their low stretchability and easy interconnection fracture, previously reported hybrid electronic sensing yarns have poor mechanical durability and washability. In order to address this issue, a stretchable hybrid electronic yarn for body temperature monitoring was designed and prepared using a spandex filament as the core yarn and a thin enameled copper wire connected with a thermal resistor as the wrapping fiber. The temperature sensing performance of different hybrid electronic yarn samples was evaluated using the following three types of interconnection methods: conductive adhesive bonding, melt soldering, and hot pressure bonding. The optimal interconnection method with good sensing performance was determined. Furthermore, in order to improve the mechanical durability of the hybrid electronic yarn made using the optimal interconnection method, the interconnection area was encapsulated with polymers, and the effect of polymer materials and structures on the temperature-sensing properties was evaluated. The results show that traditional wrapping combined with hot pressing interconnection followed by tube encapsulating technology is beneficial for achieving high stretchability and good temperature-sensing performance of hybrid electronic yarn. Full article
(This article belongs to the Special Issue Smart Textiles: Synthesis, Characterization and Application)
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15 pages, 18892 KB  
Article
Manufacturing Scalable Carbon Nanotube–Silicone/Kevlar Fabrics
by Prakash Giri, Vamsi Krishna Reddy Kondapalli, Kavitha Mulackampilly Joseph, Vesselin Shanov and Mark Schulz
Nanomaterials 2023, 13(19), 2728; https://doi.org/10.3390/nano13192728 - 8 Oct 2023
Cited by 6 | Viewed by 3328
Abstract
Carbon nanotube (CNT) hybrid composites were formed by combining a CNT and silicone elastomer solution with Kevlar yarn, Kevlar fabric, and Kevlar veil materials. The integration of a CNT-silicone matrix with Kevlar yarn and fabric materials produced a composite with moderate electrical and [...] Read more.
Carbon nanotube (CNT) hybrid composites were formed by combining a CNT and silicone elastomer solution with Kevlar yarn, Kevlar fabric, and Kevlar veil materials. The integration of a CNT-silicone matrix with Kevlar yarn and fabric materials produced a composite with moderate electrical and thermal conductivity due to CNT fabric combined with the strength of Kevlar fabric or yarn. In the material synthesis, a notable difficulty was that the CNT-silicone did not bond strongly to the Kevlar. The composites passed the Vertical Flame Test ASTM D6413 and the Forced Air Oven Test NFPA 1971. These hybrid composites can have multiple applications in areas requiring favorable conductivity, strength, and flame and heat resistance. The application areas include firefighter apparel, military equipment, conductive/smart structures, and flexible electronics. The synthesis process used to manufacture CNT-silicone/Kevlar composites yielded composite sheets with an area of 2250 cm2. The process is scalable and customizable for the synthesis of CNT composites with tailored properties. Improvements in the bonding of CNT-silicone to Kevlar are being investigated. Full article
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14 pages, 3941 KB  
Article
Surface Modification of Commercial Cotton Yarn as Electrode for Construction of Flexible Fiber-Shaped Supercapacitor
by Wei Xiao, Jing Huang, Wenjie Zhou, Qinglin Jiang, Ying Deng, Yanhua Zhang and Liangliang Tian
Coatings 2021, 11(9), 1086; https://doi.org/10.3390/coatings11091086 - 8 Sep 2021
Cited by 16 | Viewed by 2801
Abstract
In this study, we report on the rational design and facile preparation of a cotton-reduced graphene oxide-silver nanoparticle (cotton-RGO-AgNP) hybrid fiber as an electrode for the building of a flexible fiber-shaped supercapacitor (FSSC). It was adequately characterized and found to possess a well-defined [...] Read more.
In this study, we report on the rational design and facile preparation of a cotton-reduced graphene oxide-silver nanoparticle (cotton-RGO-AgNP) hybrid fiber as an electrode for the building of a flexible fiber-shaped supercapacitor (FSSC). It was adequately characterized and found to possess a well-defined core−shell structure with cotton yarn as a core and a porous RGO-AgNP coating as a shell. Thanks to the unique morphological features and low electrical resistance (only 2.3 Ω·cm−1), it displayed attractive supercapacitive properties. When evaluated in a three-electrode setup, this FSSC electrode delivered the highest linear and volumetric specific capacitance of up to ca. 12.09 mF·cm−1 and ca. 9.67 F·cm−3 with a satisfactory rate capability as well as a decent cycling stability. On the other hand, an individual parallel symmetric FSSC cell constructed by this composite fiber fulfilled the largest linear and volumetric specific capacitance of ca. 1.67 mF·cm−1 and ca. 0.67 F·cm−3 and offered the maximum energy density, as high as ca. 93.1 μWh·cm−3, which outperformed a great number of graphene- and textile yarn-based FSSCs. Impressively, bending deformation brought about quite a limited effect on its electrochemical behaviors and almost no capacitance degradation took place during the consecutive charge/discharge test for over 10,000 cycles. Consequently, these remarkable performances suggest that the currently developed cotton-RGO-AgNP fiber has considerable application potential in flexible, portable and wearable electronics. Full article
(This article belongs to the Special Issue Advances in Electrochemical Capacitors Materials and Thin Films)
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11 pages, 4469 KB  
Article
Tensile and Flexural Properties of Silica Nanoparticles Modified Unidirectional Kenaf and Hybrid Glass/Kenaf Epoxy Composites
by Napisah Sapiai, Aidah Jumahat, Mohammad Jawaid, Mohamad Midani and Anish Khan
Polymers 2020, 12(11), 2733; https://doi.org/10.3390/polym12112733 - 18 Nov 2020
Cited by 54 | Viewed by 4267
Abstract
This paper investigates the influence of silica nanoparticles on the mechanical properties of a unidirectional (UD) kenaf fiber reinforced polymer (KFRP) and hybrid woven glass/UD kenaf fiber reinforced polymer (GKFRP) composites. In this study, three different nanosilica loadings, i.e., 5, 13 and 25 [...] Read more.
This paper investigates the influence of silica nanoparticles on the mechanical properties of a unidirectional (UD) kenaf fiber reinforced polymer (KFRP) and hybrid woven glass/UD kenaf fiber reinforced polymer (GKFRP) composites. In this study, three different nanosilica loadings, i.e., 5, 13 and 25 wt %, and untreated kenaf fiber yarns were used. The untreated long kenaf fiber yarn was wound onto metal frames to produce UD kenaf dry mat layers. The silane-surface-treated nanosilica was initially dispersed into epoxy resin using a high-vacuum mechanical stirrer before being incorporated into the UD untreated kenaf and hybrid woven glass/UD kenaf fiber layers. Eight different composite systems were made, namely KFRP, 5 wt % nanosilica in UD kenaf fiber reinforced polymer composites (5NS-KFRP), 13% nanosilica in UD kenaf fiber reinforced polymer composites (13NS-KFRP), 25 wt % nanosilica in UD kenaf fiber reinforced polymer composites (25NS-KFRP), GKFRP, 5 wt % nanosilica in hybrid woven glass/UD kenaf fiber reinforced polymer composites (5NS-GKFRP), 13 wt % nanosilica in hybrid woven glass/UD kenaf fiber reinforced polymer composites (13NS-GKFRP) and 25 wt % nanosilica in hybrid woven glass/UD kenaf fiber reinforced polymer composites (25NS-GKFRP). All composite systems were tested in tension and bending in accordance with ASTM standards D3039 and D7264, respectively. Based on the results, it was found that the incorporation of homogeneously dispersed nanosilica significantly improved the tensile and flexural properties of KFRP and hybrid GKFRP composites even at the highest loading of 25 wt % nanosilica. Based on the scanning electron microscopy (SEM) examination of the fractured surfaces, it is suggested that the silane-treated nanosilica exhibits good interactions with epoxy and the kenaf and glass fibers. Therefore, the presence of nanosilica in an epoxy polymer contributes to a stiffer matrix that, effectively, enhances the capability of transferring a load to the fibers. Thus, this supports greater loads and improves the mechanical properties of the kenaf and hybrid composites. Full article
(This article belongs to the Special Issue Natural Fibres and their Composites II)
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24 pages, 5057 KB  
Review
Actuator Materials: Review on Recent Advances and Future Outlook for Smart Textiles
by Dharshika Kongahage and Javad Foroughi
Fibers 2019, 7(3), 21; https://doi.org/10.3390/fib7030021 - 11 Mar 2019
Cited by 79 | Viewed by 17839
Abstract
Smart textiles based on actuator materials are of practical interest, but few types have been commercially exploited. The challenge for researchers has been to bring the concept out of the laboratory by working out how to build these smart materials on an industrial [...] Read more.
Smart textiles based on actuator materials are of practical interest, but few types have been commercially exploited. The challenge for researchers has been to bring the concept out of the laboratory by working out how to build these smart materials on an industrial scale and permanently incorporate them into textiles. Smart textiles are considered as the next frontline for electronics. Recent developments in advance technologies have led to the appearance of wearable electronics by fabricating, miniaturizing and embedding flexible conductive materials into textiles. The combination of textiles and smart materials have contributed to the development of new capabilities in fabrics with the potential to change how athletes, patients, soldiers, first responders, and everyday consumers interact with their clothes and other textile products. Actuating textiles in particular, have the potential to provide a breakthrough to the area of smart textiles in many ways. The incorporation of actuating materials in to textiles is a striking approach as a small change in material anisotropy properties can be converted into significant performance enhancements, due to the densely interconnected structures. Herein, the most recent advances in smart materials based on actuating textiles are reviewed. The use of novel emerging twisted synthetic yarns, conducting polymers, hybrid carbon nanotube and spandex yarn actuators, as well as most of the cutting–edge polymeric actuators which are deployed as smart textiles are discussed. Full article
(This article belongs to the Special Issue Smart Coatings on Fibers and Textiles)
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13 pages, 9576 KB  
Article
Enhanced Interfacial Shear Strength and Critical Energy Release Rate in Single Glass Fiber-Crosslinked Polypropylene Model Microcomposites
by Uwe Gohs, Michael Thomas Mueller, Carsten Zschech and Serge Zhandarov
Materials 2018, 11(12), 2552; https://doi.org/10.3390/ma11122552 - 15 Dec 2018
Cited by 5 | Viewed by 4534
Abstract
Continuous glass fiber-reinforced polypropylene composites produced by using hybrid yarns show reduced fiber-to-matrix adhesion in comparison to their thermosetting counterparts. Their consolidation involves no curing, and the chemical reactions are limited to the glass fiber surface, the silane coupling agent, and the maleic [...] Read more.
Continuous glass fiber-reinforced polypropylene composites produced by using hybrid yarns show reduced fiber-to-matrix adhesion in comparison to their thermosetting counterparts. Their consolidation involves no curing, and the chemical reactions are limited to the glass fiber surface, the silane coupling agent, and the maleic anhydride-grafted polypropylene. This paper investigates the impact of electron beam crosslinkable toughened polypropylene, alkylene-functionalized single glass fibers, and electron-induced grafting and crosslinking on the local interfacial shear strength and critical energy release rate in single glass fiber polypropylene model microcomposites. A systematic comparison of non-, amino-, alkyl-, and alkylene-functionalized single fibers in virgin, crosslinkable toughened and electron beam crosslinked toughened polypropylene was done in order to study their influence on the local interfacial strength parameters. In comparison to amino-functionalized single glass fibers in polypropylene/maleic anhydride-grafted polypropylene, an enhanced local interfacial shear strength (+20%) and critical energy release rate (+80%) were observed for alkylene-functionalized single glass fibers in electron beam crosslinked toughened polypropylene. Full article
(This article belongs to the Special Issue Polymer Composites and Interfaces)
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19 pages, 2868 KB  
Article
Effects of Fabric Counts and Weave Designs on the Properties of Laminated Woven Kenaf/Carbon Fibre Reinforced Epoxy Hybrid Composites
by H.A. Aisyah, M.T. Paridah, A. Khalina, S.M. Sapuan, M.S. Wahab, O.B. Berkalp, C.H. Lee and S.H. Lee
Polymers 2018, 10(12), 1320; https://doi.org/10.3390/polym10121320 - 28 Nov 2018
Cited by 56 | Viewed by 9248
Abstract
The effects of different fabric materials namely weave designs (plain and satin) and fabric counts (5 × 5 and 6 × 6) on the properties of laminated woven kenaf/carbon fibre reinforced epoxy hybrid composites were evaluated. The hybrid composites were fabricated from two [...] Read more.
The effects of different fabric materials namely weave designs (plain and satin) and fabric counts (5 × 5 and 6 × 6) on the properties of laminated woven kenaf/carbon fibre reinforced epoxy hybrid composites were evaluated. The hybrid composites were fabricated from two types of fabric, i.e., woven kenaf that was made from a yarn of 500tex and carbon fibre, by using vacuum infusion technique and epoxy resin as matrix. The panels were tested for tensile, flexural, and impact strengths. The results have revealed that plain fabric is more suitable than satin fabric for obtaining high tensile and impact strengths. Using a fabric count of 5 × 5 has generated composites that are significantly higher in flexural modulus as compared to 6 × 6 which may be attributed to their structure and design. The scanned electron micrographs of the fractured surfaces of the composites demonstrated that plain woven fabric composites had better adhesion properties than satin woven fabric composites, as indicated by the presence of notably lower amount of fibre pull out. Full article
(This article belongs to the Special Issue Polymer Matrix Composites for Advanced Applications)
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