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Search Results (953)

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Keywords = intelligent operation and maintenance

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26 pages, 2136 KB  
Article
Flexible Expansion and Deployment Architecture for Relay Protection Remote Maintenance Master Station Using Low-Code and Containerization Technologies
by Zebing Shi, Honghui Gao, Xiaoliang Chen, Jiang Yu, Yang Diao and Ze Zhao
Energies 2026, 19(9), 2113; https://doi.org/10.3390/en19092113 - 28 Apr 2026
Abstract
Traditional relay protection remote maintenance master stations are subject to tight coupling, limited scalability, and cumbersome deployment due to monolithic architectures. This paper proposes a flexible expansion system integrating low-code and containerization technologies. Key innovations include: (1) a domain-specific low-code component library with [...] Read more.
Traditional relay protection remote maintenance master stations are subject to tight coupling, limited scalability, and cumbersome deployment due to monolithic architectures. This paper proposes a flexible expansion system integrating low-code and containerization technologies. Key innovations include: (1) a domain-specific low-code component library with hard-coded core functions for performance, and (2) a collaborative CI/CD pipeline linking low-code development to containerized deployment. The system adopts a four-layer decoupled architecture. Engineering applications in a provincial power grid show that the system supports over 200,000 concurrent devices, improves operation efficiency by 60%, reduces manual configuration workload by 60%, and achieves 99.99% core service availability. This research provides a systematic solution for building scalable and agile intelligent maintenance systems under new power system paradigms. Full article
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27 pages, 6230 KB  
Article
A Digital Twin Prototype for a Deep-Sea Observation Network: Virtual Environment Reconstruction and Data-Driven Predictive Analytics
by Xinya Zhang, Ruixin Chen and Rufu Qin
J. Mar. Sci. Eng. 2026, 14(9), 800; https://doi.org/10.3390/jmse14090800 (registering DOI) - 27 Apr 2026
Abstract
Effective operation and maintenance (O&M) of deep-sea observation networks are challenged by complex environments and energy limitations. While digital twin (DT) technology offers promising solutions, existing frameworks struggle with high-fidelity, multi-platform orchestration and predictions of electrical energy state. This study proposes a DT [...] Read more.
Effective operation and maintenance (O&M) of deep-sea observation networks are challenged by complex environments and energy limitations. While digital twin (DT) technology offers promising solutions, existing frameworks struggle with high-fidelity, multi-platform orchestration and predictions of electrical energy state. This study proposes a DT framework for a deep-sea observation network (DSON-DT), encompassing telemetry acquisition, predictive analytics, and feedback control to realize a closed-loop workflow for monitoring and managing platform states within virtual scenes. Powered by real-time Internet of underwater things (IoUT) data, a high-fidelity virtual environment is constructed in the Unreal Engine 5 game engine, accurately mapping ambient marine environments and reconstructing platform dynamic behaviors via data-driven approaches and geometric constraints. An improved auto-regressive long short-term memory (AR-LSTM) network is proposed to forecast the battery state of charge (SoC). Experimental results show that this algorithm effectively mitigates the impacts of severe deep-sea noise and the flat open-circuit voltage plateau, suppressing state oscillations to provide reliable references for proactive endurance management. The Vue.js-based web prototype, deployed via pixel streaming, offers seamless interfaces for interactive visualization, analysis, and remote operation. This research achieves comprehensive situational awareness for deep-sea platforms, providing validated technical support for the holistic evaluation and intelligent O&M of heterogeneous marine infrastructures. Full article
(This article belongs to the Special Issue Advances in Ocean Observing Technology and System)
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20 pages, 1554 KB  
Article
Smart Sensor Network Architecture with Machine Learning-Based Predictive Monitoring for High-Complexity Computed Tomography Systems
by Arbnor Pajaziti and Blerta Statovci
Sensors 2026, 26(9), 2619; https://doi.org/10.3390/s26092619 - 23 Apr 2026
Viewed by 560
Abstract
This study addresses the need for intelligent condition monitoring in high-complexity medical imaging systems by proposing a smart sensing architecture for the Revolution EVO Computed Tomography (CT) scanner. Ensuring operational reliability and minimizing unexpected downtime remain critical challenges in advanced CT platforms, motivating [...] Read more.
This study addresses the need for intelligent condition monitoring in high-complexity medical imaging systems by proposing a smart sensing architecture for the Revolution EVO Computed Tomography (CT) scanner. Ensuring operational reliability and minimizing unexpected downtime remain critical challenges in advanced CT platforms, motivating the integration of distributed sensing and data-driven analytics. System logs spanning August 2024 to October 2025 were processed into 10-min intervals and converted into a structured dataset comprising 76 features derived from operational events, scanning parameters, and temporal dynamics. Two supervised learning models, the Support Vector Machine (SVM) and Artificial Neural Network (ANN), were trained to identify abnormal operating conditions. Both models delivered excellent classification performance, achieving an accuracy of 0.973. The SVM demonstrated balanced precision, recall, and F1-score metrics of 0.973, while the ANN outperformed in ranking and sensitivity to anomalies with an AUROC of 0.993 and an AUPRC of 0.976. This framework highlights the potential of sensor-driven machine learning in enabling early detection of system anomalies and optimizing maintenance planning within clinical CT environments. Full article
30 pages, 1256 KB  
Review
The Application of AI Technology Across the Entire Technical Chain of Combine Harvesters: A Systematic Review
by Zhen-Ying Xu, Rui-Xue Ren, Jia-Yi Mao, Yun Yu, Jin Chen, Ying-Jun Lei, Li-Ling Han, Wei Fan, Chao Chen and Yun Wang
Agriculture 2026, 16(9), 935; https://doi.org/10.3390/agriculture16090935 - 23 Apr 2026
Viewed by 504
Abstract
As complex agricultural machinery, traditional combine harvesters face numerous challenges during operation due to their reliance on manual observation. To meet the demands of modern agriculture, intelligent combine harvesters have emerged. Intelligent sensing uses multi-sensor fusion and deep learning to monitor crop lodging, [...] Read more.
As complex agricultural machinery, traditional combine harvesters face numerous challenges during operation due to their reliance on manual observation. To meet the demands of modern agriculture, intelligent combine harvesters have emerged. Intelligent sensing uses multi-sensor fusion and deep learning to monitor crop lodging, feed rate, loss rate, and impurity content. Under suboptimal conditions, multi-source fusion strategies improve perception reliability. Information processing and decision-making enable dynamic optimization of operational parameters and reduce harvest losses. Multi-machine coordination transforms single-machine operations into fleet control, while remote monitoring leverages a cloud edge collaboration architecture to enable status visualization, remote control, and predictive maintenance for faults. Unmanned operations utilize high-precision positioning and intelligent path planning to improve fleet efficiency and field coverage. However, the field still faces common challenges, including insufficient real-time processing capabilities for multi-source heterogeneous data, poor adaptability to complex agronomic scenarios, and limited economic feasibility. In this review, we examine the complete technology chain, which includes intelligent perception, intelligent decision-making and coordination, remote monitoring, and unmanned operations. We conduct a comparative analysis of the current state of these systems and the challenges they face, providing a systematic reference for future research and industrial applications. Full article
22 pages, 8468 KB  
Article
Smart Manhole Cover with Tumbler Structure Based on Dual-Mode Triboelectric Nanogenerators
by Bowen Cha, Jun Luo and Zilong Guo
Sensors 2026, 26(9), 2590; https://doi.org/10.3390/s26092590 - 22 Apr 2026
Viewed by 289
Abstract
Aiming at the technical pain points of traditional manhole covers with low intelligence high cost and excessive power consumption, this study designs a TENG-based alarm device to enhance the safety and maintenance efficiency of urban infrastructure. The device integrates a water immersion sensor [...] Read more.
Aiming at the technical pain points of traditional manhole covers with low intelligence high cost and excessive power consumption, this study designs a TENG-based alarm device to enhance the safety and maintenance efficiency of urban infrastructure. The device integrates a water immersion sensor and a displacement sensor enabling real-time status monitoring through a unique TENG mechanism. The solid–liquid mode water immersion sensor detects seepage through the triboelectrification effect. Water droplets contact electrodes on the surface of FEP film and generate electric energy to trigger the detection circuit. The displacement sensor adopts the independent layer mode of TENG and combines with a mechanical tumbler mechanism to realize displacement detection. External force-induced manhole cover displacement drives internal balls to roll and rub against electrodes. Electric energy is then generated to activate the detection circuit. On the basis of the two sensors, an efficient and reliable intelligent alarm system is constructed. The system receives and analyzes displacement and water immersion-sensing signals in real time. It rapidly identifies potential safety hazards including displacement offset water accumulation and leakage. Signal analysis and early warning prompts are completed synchronously. This system provides accurate and real-time data support for public facility monitoring, pipe network operation and maintenance, and regional security in smart cities. It helps achieve early detection and early disposal of hidden dangers and improves the intelligent and refined level of smart city monitoring. Full article
(This article belongs to the Section Physical Sensors)
23 pages, 2822 KB  
Article
A Simplified Temperature Field Calculation Model for Oil-Immersed Transformers Based on the FVM-POD Field–Circuit Coupling Method
by Yanan Yuan, Hao Yang, Shijun Wang and Linhong Yue
Energies 2026, 19(8), 2003; https://doi.org/10.3390/en19082003 - 21 Apr 2026
Viewed by 155
Abstract
In the context of new-type power system construction, digital twin has become the core technology for power transformers, supporting their full-life cycle intelligent operation and maintenance. The real-time, high-precision calculation of the internal temperature field serves as the core supporting element for realizing [...] Read more.
In the context of new-type power system construction, digital twin has become the core technology for power transformers, supporting their full-life cycle intelligent operation and maintenance. The real-time, high-precision calculation of the internal temperature field serves as the core supporting element for realizing the real-time mapping between the physical transformer entity and its virtual twin. Aiming at the inherent defects of traditional temperature rise calculation methods, such as insufficient accuracy and an excessively long computation time, this paper proposes a simplified calculation model for the transformer temperature field. In this model, the transformer oil tank is simplified into a two-dimensional axisymmetric thermal–fluid coupled field model solved by the finite volume method (FVM). The Proper Orthogonal Decomposition (POD) technique is adopted to perform order reduction on the matrices involved in the governing equations, so as to reduce the computational degrees of freedom. Meanwhile, the radiator is equivalent to a one-dimensional thermal circuit model, and the field–circuit coupled solution is achieved through bidirectional data mapping. Temperature field calculation is carried out for a 220 kV oil-immersed transformer based on the proposed model. The results show that the average relative error between the calculated results and the experimental data is around 0.86%, while the computation time is merely 0.04% of that of the traditional three-dimensional full-scale model. Furthermore, taking the real-time overload capacity evaluation of the transformer as a case, it is verified that the proposed model can successfully support the requirements of practical engineering applications. Full article
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21 pages, 7378 KB  
Article
A Multi-Fault Diagnosis System Through Hybrid QuNN-LSTM Deep Learning Models
by Retz Mahima Devarapalli and Raja Kumar Kontham
Automation 2026, 7(2), 63; https://doi.org/10.3390/automation7020063 - 17 Apr 2026
Viewed by 167
Abstract
Industrial maintenance and predictive diagnostics constitute fundamental pillars of modern manufacturing that prevent equipment failures, minimize operational downtime, and optimize maintenance costs across diverse industrial environments. Vibration-based fault classification plays an important role in industrial operations, necessitating highly sophisticated diagnostic methodologies. This research [...] Read more.
Industrial maintenance and predictive diagnostics constitute fundamental pillars of modern manufacturing that prevent equipment failures, minimize operational downtime, and optimize maintenance costs across diverse industrial environments. Vibration-based fault classification plays an important role in industrial operations, necessitating highly sophisticated diagnostic methodologies. This research addresses these industrial imperatives through a comprehensive investigation of novel hybrid deep learning architectures for vibration-based fault classification. This study introduces a strategic integration of Quadratic Neural Networks (QNNs), which demonstrate superior non-linear feature extraction capabilities on a vibration signal compared to traditional convolutional approaches. A systematic evaluation of seven sophisticated architectures establishes a clear performance hierarchy, with QuCNN-LSTM-Transformer emerging as the optimal model achieving 99.26% average accuracy. All proposed models demonstrate excellence, with test accuracies consistently surpassing 95% across all evaluated scenarios. The data analyzed is emprical utilizing sensor data collected from an experimental rig and shows exceptional performance consistency on CWRU and HUST datasets. This investigation establishes a new paradigm in intelligent diagnostics, offering functional guidance and definitive analysis of hybrid architectures that advance industrial fault classification applications. Full article
(This article belongs to the Section Intelligent Control and Machine Learning)
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46 pages, 17014 KB  
Review
Damage Classification and Terminology for Machine Components: A Review of Standardization and Diagnostic Practice
by Cristina Popa, Sorin Cănănău, George Ghiocel Ojoc, Cătălin Pîrvu, Mario Constandache, Valentin Azamfirei and Lorena Deleanu
Machines 2026, 14(4), 448; https://doi.org/10.3390/machines14040448 - 17 Apr 2026
Viewed by 460
Abstract
Machine components are subject to a wide range of damage and failure processes, and their correct identification is essential for reliable operation, effective maintenance, and accurate diagnosis. However, a persistent gap exists between morphology-based classification systems, used in international standards, and the mechanism-based [...] Read more.
Machine components are subject to a wide range of damage and failure processes, and their correct identification is essential for reliable operation, effective maintenance, and accurate diagnosis. However, a persistent gap exists between morphology-based classification systems, used in international standards, and the mechanism-based interpretations developed in tribology and mechanics. This review analyzes the evolution and current practice of damage classification for machine components, with emphasis on rolling bearings as a representative case. The study is based on a structured analysis of international standards (e.g., ISO 15243), complemented by tribological literature and manufacturers’ documentation. The review focuses on how several damage modes such as spalling, pitting, and fretting are defined, interpreted, and applied in practice. The results highlight systematic ambiguities arising from the separation between visual descriptors and underlying failure mechanisms, particularly in the case of fatigue-related surface damage. Through selected case studies, the review demonstrates how reliance on morphology alone may obscure causal interpretation and lead to inconsistent diagnosis. The study further discusses emerging trends, including digital damage atlases and artificial-intelligence-based diagnostic tools, emphasizing how inconsistencies in standardized terminology may affect their reliability. It is concluded that morphology-based standards should be regarded as complementary diagnostic tools rather than substitutes for mechanical analysis. A closer alignment between standardized terminology and mechanistic understanding is necessary to improve failure diagnosis, support engineering education, and enhance the reliability of machine components. Full article
(This article belongs to the Special Issue Advanced Machine Condition Monitoring and Fault Diagnosis)
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25 pages, 10113 KB  
Article
Improved YOLO11 with Mamba-2 (SSD) and Triplet Attention for High-Voltage Bushing Fault Detection from Infrared Images
by Zili Wang, Chuyan Zhang, Mingguang Diao, Yi Xiao and Huifang Liu
Energies 2026, 19(8), 1923; https://doi.org/10.3390/en19081923 - 15 Apr 2026
Viewed by 260
Abstract
High-voltage bushings, the fault-prone key electrical components of transformers, are critical for real-time and high-accuracy fault monitoring and management. Intelligent fault detection via infrared images is plagued by low classification accuracy due to massive interference from similar tubular objects and small target characteristics. [...] Read more.
High-voltage bushings, the fault-prone key electrical components of transformers, are critical for real-time and high-accuracy fault monitoring and management. Intelligent fault detection via infrared images is plagued by low classification accuracy due to massive interference from similar tubular objects and small target characteristics. This study proposes a lightweight deep learning model, MTrip–YOLO, an improved YOLO11n integrated with Mamba-2 (Structured State Space Duality, SSD) and Triplet Attention, to achieve efficient fault monitoring in complex backgrounds. The training and validation dataset comprises open-source images, on-site data from a substation, and field-collected infrared images, categorized into four types: normal bushings, poor contact, oil shortage, and high dielectric loss faults. Mamba-2 captures the long-range global context of infrared features with its linear-complexity long-range modeling capability to enhance feature extraction, while Triplet Attention suppresses complex background radiation noise through cross-dimensional interaction without dimensionality reduction, enabling the model to focus on small targets and accurately classify bushings from morphologically similar strip-shaped objects. Experimental results show that MTrip–YOLO achieves a top mAP50 of 91.6% and a minimal parameter count of 1.9 M, outperforming Faster R-CNN, RT-DETR, and YOLO26n across all evaluated metrics and being potentially suitable for edge deployment on UAV-mounted or handheld infrared platforms, pending hardware validation on embedded computing devices. Ablation experiments verify the independent contributions of Mamba-2 (0.8027% mAP50 improvement) and Triplet Attention (0.89327% mAP50 improvement), with a synergistic effect from their combination. MTrip–YOLO provides a potential edge-deployable solution for high-voltage bushing fault monitoring, offering important application value for the intelligent operation and maintenance of substations. Full article
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24 pages, 1722 KB  
Systematic Review
Deep Learning in the Architecture, Engineering, and Construction (AEC) Industry: Methods, Challenges, and Emerging Opportunities
by Muhammad Imran Khan, Abdul Waheed, Ehsan Harirchian and Bilal Manzoor
Buildings 2026, 16(8), 1546; https://doi.org/10.3390/buildings16081546 - 14 Apr 2026
Viewed by 297
Abstract
In recent years, deep learning (DL) has emerged as a transformative technology with significant potential to advance the Architecture, Engineering, and Construction (AEC) industry. DL enables automation, intelligent decision-making, and predictive analytics across various phases of construction, including design, site monitoring, safety management, [...] Read more.
In recent years, deep learning (DL) has emerged as a transformative technology with significant potential to advance the Architecture, Engineering, and Construction (AEC) industry. DL enables automation, intelligent decision-making, and predictive analytics across various phases of construction, including design, site monitoring, safety management, and facility operations. Despite its growing adoption, research on the comprehensive methods, practical challenges and emerging opportunities of DL in the AEC industry remains limited. This study presents a state-of-the-art review of DL applications in the AEC industry by focusing on key methods, challenges, emerging opportunities and future research directions. A systematic literature review (SLR) was conducted in this study. Three major DL methods applied in the AEC industry were examined: (i) data-driven computer vision, (ii) natural language processing (NLP), and (iii) generative and simulation-based methods. Key challenges were identified: (i) data scarcity issues, (ii) high computational requirements, (iii) limited generalization across projects, (iv) human factors and resistance to adoption, and (v) lack of standardization and interoperability. Additionally, emerging opportunities and future research directions are highlighted: (i) advanced construction site monitoring and safety management, (ii) automated design and generative modeling, (iii) predictive maintenance and facility management, (iv) integration with robotics and autonomous construction systems, and (v) smart project management and decision support systems. This study advances a holistic understanding of DL in the AEC industry by systematically synthesizing current methods, challenges, and emerging trends. It establishes a structured foundation for future research to overcome technical, practical, and organizational challenges, thereby supporting the scalable, intelligent, and sustainable transformation of construction practices. Full article
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16 pages, 7190 KB  
Article
Research on Dynamic Characteristics and Parameter Optimization of Hydro-Pneumatic Suspension of Mine Wide-Body Dump Truck
by Chuanxu Wan, Lu Xiao, Guolei Chen, Qingwei Kang, Peng Zhou, Gang Zhou and Guocong Lin
Processes 2026, 14(8), 1215; https://doi.org/10.3390/pr14081215 - 10 Apr 2026
Viewed by 327
Abstract
Wide-body dump trucks in open-pit mines frequently operate under high loads and severe road conditions, demanding superior dynamic performance from their suspension systems. Existing studies tend to focus only on the influence of individual parameters on the dynamic characteristics of hydro-pneumatic suspensions, lacking [...] Read more.
Wide-body dump trucks in open-pit mines frequently operate under high loads and severe road conditions, demanding superior dynamic performance from their suspension systems. Existing studies tend to focus only on the influence of individual parameters on the dynamic characteristics of hydro-pneumatic suspensions, lacking systematic analysis of parameter coupling effects and optimal parameter combinations. Taking the two-stage pressure hydro-pneumatic suspension of a wide-body dump truck as the research object, this paper theoretically analyzes its working characteristics and establishes an AMESim model under multiple excitation conditions to reveal how parameter interactions affect the dynamic performance of the suspension. With peak liquid pressure, maximum liquid pressure fluctuation, and maximum vehicle body vertical acceleration as optimization objectives, a multi-objective optimization algorithm is employed to determine the optimal suspension parameters. The results indicate that the interactive responses of damping orifice diameter and check valve diameter with respect to peak pressure and body vertical acceleration exhibit strong nonlinearity. Compared with the original parameter scheme, the optimized design reduces peak liquid pressure, maximum pressure fluctuation, and peak body vertical acceleration by 8.76%, 29.1%, and 11.7%, respectively, significantly improving vehicle ride comfort and mitigating pressure oscillations in the hydro-pneumatic suspension. The research results can provide theoretical support and engineering reference for intelligent operation and maintenance of mine heavy equipment, optimization design of suspension systems and efficient and reliable operation. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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9 pages, 2515 KB  
Proceeding Paper
Intelligent Notification Mechanism and Workflow for Legacy Programmable Logic Controller System
by Nian-Ze Hu, Po-Han Lu, Hao-Lun Huang, You-Xin Lin, Chih-Chen Lin, Yu-Tzu Hung, Sing-Cih Jhang, Pei-Yu Chou and Qi-Ren Lin
Eng. Proc. 2026, 134(1), 37; https://doi.org/10.3390/engproc2026134037 - 9 Apr 2026
Viewed by 285
Abstract
We developed a real-time alert and data management framework that integrates programmable logic controllers, RS-485 industrial communication, Structured Query Language Server, Message Queuing Telemetry Transport (MQTT), and the nodemation (n8n) automation platform, using a filling machine production line as a case study. The [...] Read more.
We developed a real-time alert and data management framework that integrates programmable logic controllers, RS-485 industrial communication, Structured Query Language Server, Message Queuing Telemetry Transport (MQTT), and the nodemation (n8n) automation platform, using a filling machine production line as a case study. The system collects and analyzes the operational status and production line data of the filling machine in real time, storing all information in a database for preservation. Through MQTT, the data is sent to n8n for automated processing. When equipment anomalies occur or data exceed predefined thresholds, the system automatically notifies maintenance personnel via communication software APIs. Additionally, users can query daily production capacity or related data using n8n’s AI functions. This architecture offers low cost, rapid deployment, cross-platform integration, and high flexibility. It not only improves anomaly handling efficiency but also preserves complete historical records, supporting trend analysis, report generation, and decision optimization, thereby assisting the filling production line in achieving long-term stable and intelligent management. Full article
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28 pages, 2167 KB  
Article
C&RT-Based Optimization to Improve Damage Detection in the Water Industry and Support Smart Industry Practices
by Izabela Rojek and Dariusz Mikołajewski
Appl. Sci. 2026, 16(8), 3681; https://doi.org/10.3390/app16083681 - 9 Apr 2026
Viewed by 198
Abstract
A water company’s water supply network is responsible for distributing good-quality water in quantities that meet customer needs, ensuring proper operation of the water supply network to ensure adequate pressure at the receiving points, efficiently repairing faults, and planning and executing maintenance, modernization, [...] Read more.
A water company’s water supply network is responsible for distributing good-quality water in quantities that meet customer needs, ensuring proper operation of the water supply network to ensure adequate pressure at the receiving points, efficiently repairing faults, and planning and executing maintenance, modernization, and expansion work. Managing a water supply network is a complex and complex process. A crucial challenge in water company management is detecting and locating hidden water leaks in the water supply network. Leak location in water distribution networks is a key challenge for utilities, as undetected leaks lead to water losses, increased energy consumption, and reduced service reliability. With the development of cyber-physical systems (CPSs), the integration of physical infrastructure with real-time digital monitoring has enabled more adaptive and responsive water operations. Data-driven decision-making in CPS in the water industry leverages classification and regression trees (C&RTs) to analyze real-time sensor data—such as pressure, flow, and consumption—to classify system states and predict potential faults. By transforming operational data into interpretable decision rules, C&RTs enable automated and timely maintenance actions that improve reliability, reduce water loss, and support intelligent infrastructure management. The aim of this study is to develop and evaluate AI-based optimization methods to enhance sustainability, efficiency, and resilience in the water industry by enabling autonomous, data-driven decision-making within CPSs, supporting smart industry practices, and addressing practical challenges associated with the actual implementation of smart water management solutions using simple solutions such as C&RTs. The accuracy of the best classifier was 86.15%. Further research will focus on using other types of decision trees that will improve classification accuracy. Full article
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24 pages, 5938 KB  
Article
Fault Diagnosis of 2RRU-RRS Parallel Robots Based on Multi-Scale Efficient Channel Attention Residual Network
by Shuxiang He, Wei Ye, Ying Zhang, Shanyi Liu, Zhen Wu and Lingmin Xu
Symmetry 2026, 18(4), 622; https://doi.org/10.3390/sym18040622 - 8 Apr 2026
Viewed by 254
Abstract
Parallel robots are widely applied in many fields because of their unique advantages. To ensure their operational safety and reduce maintenance costs, designing an accurate and reliable fault diagnosis method is essential. Focusing on the 2RRU-RRS parallel robot, this paper proposes an intelligent [...] Read more.
Parallel robots are widely applied in many fields because of their unique advantages. To ensure their operational safety and reduce maintenance costs, designing an accurate and reliable fault diagnosis method is essential. Focusing on the 2RRU-RRS parallel robot, this paper proposes an intelligent fault diagnosis method based on a multi-scale convolutional residual network integrated with an Efficient Channel Attention mechanism (MS-ECA-ResNet). Firstly, to fully retain the time-frequency features of the signals, the one-dimensional vibration signals are converted into two-dimensional images using the Continuous Wavelet Transform (CWT). Secondly, a multi-scale convolutional feature extraction structure is designed to enhance the model’s feature extraction ability at different time scales. Furthermore, the ECA mechanism is introduced into the residual network to reinforce important feature channels and suppress noise interference. Comparative experiments, noise environment experiments, and ablation experiments were conducted on a 2RRU-RRS parallel robot experimental platform with a vibration signal dataset. The results demonstrate that the proposed method achieves superior diagnostic accuracy and robustness compared to typical deep learning models, particularly in maintaining high performance under simulated noise conditions. This provides a preliminary validation of the method’s effectiveness in capturing fault-related impacts, offering a potential technical reference for the health monitoring of parallel robots in real-world scenarios. Full article
(This article belongs to the Special Issue Symmetry in Intelligent Spindle Modelling and Vibration Analysis)
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25 pages, 4742 KB  
Article
An Edge-Enabled Predictive Maintenance Approach Based on Anomaly-Driven Health Indicators for Industrial Production Systems
by Bouzidi Lamdjad and Adem Chaiter
Algorithms 2026, 19(4), 286; https://doi.org/10.3390/a19040286 - 8 Apr 2026
Viewed by 435
Abstract
This study develops a data-driven framework for predictive maintenance and prognostic health management in industrial systems using edge-enabled predictive algorithms. The objective is to support early identification of abnormal operating conditions and improve maintenance decision making under real production environments. The proposed approach [...] Read more.
This study develops a data-driven framework for predictive maintenance and prognostic health management in industrial systems using edge-enabled predictive algorithms. The objective is to support early identification of abnormal operating conditions and improve maintenance decision making under real production environments. The proposed approach combines edge-level monitoring, anomaly detection, and predictive modeling to analyze operational signals and estimate system health conditions from high-frequency industrial data. Empirical validation was conducted using operational datasets collected from two industrial production facilities between 2024 and 2025. The model evaluates patterns associated with operational instability and degradation-related anomalies and translates them into interpretable health indicators that can support proactive intervention. The empirical results show strong predictive performance, with R2 reaching 0.989, a mean absolute percentage error of 3.67%, and a root mean square error of 0.79. In addition, the mitigation of early anomaly signals was associated with an observed improvement of approximately 3.99% in system stability. Unlike many existing studies that treat anomaly detection, predictive modeling, and prognostic analysis as separate tasks, the proposed framework connects these stages within a unified analytical structure designed for deployment in industrial environments. The findings indicate that edge-generated anomaly signals can provide meaningful early information about potential system deterioration and can assist in planning timely maintenance actions even when explicit failure labels are limited. The study contributes to the development of scalable predictive maintenance solutions that integrate artificial intelligence with edge-based industrial monitoring systems. Full article
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