Search Results (269)

This study investigates the effect of hydrogen charging time on the mechanical properties and microstructural evolution of low-carbon ferrite–pearlite steel that has been in service for over 30 years in natural gas transmission. Specimens were subjected to in-situ electrochemical hydrogen charging for varying durations, followed by tensile testing. Detailed microstructural analysis was performed using scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Despite negligible changes in the overall hydrogen content ($C_H$≈ 4.0 wppm), significant alterations in fracture morphology were observed. Fractographic and TEM analyses revealed a clear transition from ductile fracture in uncharged specimens to a predominance of brittle fracture modes (quasi-cleavage, intergranular, and transgranular) in hydrogen-charged samples. The results show time-dependent microstructural changes, including increased dislocation density and the formation of prismatic loop debris, particularly within the ferrite phase. Prolonged charging leads to localized embrittlement, which is explained by enhanced hydrogen trapping at ferrite-cementite boundaries, grain boundaries, and dislocation cores. TEM investigations further indicated a sequential activation of hydrogen embrittlement mechanisms: initially, Hydrogen-Enhanced Localized Plasticity (HELP) dominates within ferrite grains, followed by Hydrogen-Enhanced Decohesion (HEDE), particularly at ferrite-cementite interfaces in pearlite colonies. These findings demonstrate that extended hydrogen charging promotes defect localization, dislocation pinning, and interface decohesion, ultimately accelerating fracture propagation. The study provides valuable insight into the degradation mechanisms of ferrite-pearlite steels exposed to hydrogen, highlighting the importance of charging time. The results are essential for assessing the reliability of legacy pipeline steels and guiding their safe use in future hydrogen transport infrastructure. Full article

The fracture behavior of a locking pin used in the penultimate-stage blades of a 600 MW steam turbine in a thermal power plant was investigated through microstructural and microhardness characterization, fracture surface and energy-dispersive spectroscopy (EDS) analysis, as well as finite element load simulation. The microhardness values measured on the cross-section of the service pins ranged from 528 to 541 HV0.1, showing little difference from the unused pins. Scanning electron microscopy analysis revealed that approximately 70% of the fracture surfaces exhibited an intergranular “rock candy” morphology. The results indicate that pin failure was primarily caused by the combined effects of fretting wear and stress corrosion cracking (SCC). Specifically, vibration at the blade root, impeller, and pins due to start–stop cycles and load variations led to fretting wear, forming pits approximately 75 μm in size. Under the combined effects of weakly corrosive wet steam environments and shear stresses, SCC initiated at the high stress concentration points of these pits. Early crack propagation primarily followed original austenite grain boundaries, while later stages mainly extended along martensite plate boundaries. As cracks advanced, the cross-sectional area gradually decreased, causing the effective shear stress to increase until it exceeded the shear strength, ultimately leading to fracture. These findings not only provide a scientific basis for enhancing the reliability of steam turbine locking pins and extending their service life, but also contribute to a broader understanding of the failure mechanisms of key components operating under corrosive and fluctuating load environments. Full article

Ultra-deep tight sandstone gas reservoirs are key targets for natural gas exploration, yet their pore structures under high temperature, pressure, and stress greatly affect gas occurrence and flow. This study investigates representative reservoirs in the Kelasu structural belt, Tarim Basin. Porosity–permeability were measured under in situ conditions, and multi-scale pore structures were analyzed using thin sections, a SEM, mercury intrusion, and nitrogen adsorption. The results show that (1) the median permeability of cores at an ambient temperature and a confining stress of 3 MPa is 13.33–29.63 times that under the in situ temperature and pressure conditions. When the core permeability is lower than 0.1 mD, the stress sensitivity effect is significantly enhanced; (2) nanopores and micron-fractures are well developed yet exhibit poor connectivity. The majority of a core’s porosity is derived from the intergranular pores in clay minerals; (3) the volume of nano-sized pores within the 100 nm diameter range is mainly composed of mesopores, with an average proportion of 73.37%, while the average proportions of macropores and micropores are 22.29% and 4.34%, respectively; (4) full-scale pore sizes show bimodal peaks at 100–1000 nm and >100 μm, which are poorly connected; (5) the pore structure exhibits distinct fractal characteristics. The fractal dimension D_f1 (2.65 on average) corresponds to the larger pore diameters of the primary intergranular pores, residual intergranular pores, and intragranular dissolution pores. The fractal dimension D_f2 (2.10 on average) corresponds to the grain margin fractures, micron-fractures and partial throats. The pore types corresponding to the fractal dimensions D_f3 (2.36 on average) and D_f4 (2.58 on average) are mainly intercrystalline pores of clay minerals and a small number of intraparticle dissolution pores. These findings clarify the pore structure of ultra-deep tight sandstones and provide insights into their gas occurrence and flow mechanisms. Full article

The stress corrosion cracking (SCC) susceptibility of 2195-T8 Al-Li alloy in N₂O₄ medium was evaluated using slow strain rate testing (SSRT). The electrochemical corrosion behavior and morphological evolution of the alloy under different conditions were further examined through potentiodynamic polarization measurements. The results indicate that with the increase in electrochemical corrosion rate, the corrosion morphology of the alloy extends from localized pitting and intergranular corrosion to severe exfoliation corrosion. In the N₂O₄ medium, the alloy exhibits significant susceptibility to SCC at tensile rates of ε ≥ 5 × 10⁻⁶ s⁻¹. However, when strained at ε = 10⁻⁶ s⁻¹, a sudden increase in I_SCC is observed accompanied by a transition to brittle intergranular fracture mediated by anodic dissolution. At the same stretch rate (ε = 10⁻⁶ s⁻¹), the susceptibility to SCC of the alloy in N₂O₄ medium increased with higher water content ω(H₂O). This trend is attributed to enhanced generation of HNO₃ and HNO₂, as well as increased diffusion of hydrogen—produced by the cathodic reaction—to the crack tip. The synergistic interaction between anodic dissolution and hydrogen embrittlement ultimately promotes the initiation and propagation of SCC in the alloy. Full article

CoCrFeNiMn high entropy alloy (HEA) fabricated via laser-based powder bed fusion (PBF-LB/M) exhibits exceptional mechanical properties, including high strength, better ductility than titanium alloy, and superior corrosion resistance. This study simulates the intergranular fracture behavior of PBF-LB/M CoCrFeNiMn HEA under tensile loading by embedding cohesive elements with damage mechanisms into polycrystalline representative volume elements based on the crystal plasticity finite element method. The simulation results show good agreement with reported experimental stress–strain curves, demonstrating that the crystal plastic constitutive model combined with the cohesive constitutive model can accurately describe both the macroscopic response behavior and fracture failure behavior of the CoCrFeNiMn HEA. Furthermore, this work investigates the mechanical properties of the HEA in different tensile directions, the improvement of anisotropy through columnar-to-equiaxed grain transition, and the effect of texture strength on crack initiation and propagation. The results show that the polycrystalline CoCrFeNiMn HEA exhibits anisotropic mechanical properties: simulated yield strengths (YSs) are 436.9 MPa (in the scanning direction) and 484.7 MPa (in the building direction), tensile strengths (TSs) reach 639 MPa and 702.5 MPa, and elongations (ELs) are 10.6% and 21.8%, respectively. After equiaxed grain formation, the EL in the scanning direction increased from 10.6% to 17.2%, while the EL in the building direction decreased from 21.8% to 20.3%. Concurrently, the anisotropy coefficients of YS, TS, and EL decreased by 1.8%, 2.2%, and 36.1%, respectively. The cracks initiate at stress concentrations and subsequently propagate along grain boundaries until final fracture. Variations in texture strength significantly influence the crack initiation location and propagation path in the CoCrFeNiMn HEA. Full article

This study focuses on the tight sandstone reservoirs of the He 8 Member (Lower Permian Shihezi Formation) in the western Sulige area, Ordos Basin. Multiple analytical methods were integrated, including core observation, thin-section analysis, X-ray diffraction (XRD), and rock mechanics experiments, to systematically evaluate the reservoir’s petrology, pore microstructure, physical properties, and fracture formation mechanisms. Results indicate that the reservoir is primarily composed of quartz arenite (78%), characterized by low porosity (avg. 5.5%) and permeability (avg. 0.15 mD). The pore system comprises dissolution pores, lithic dissolution pores, intergranular pores, and intercrystalline pores. Depositional microfacies significantly influence reservoir quality. Subaqueous distributary channel sands exhibit the best properties (porosity > 5%), followed by mouth bar deposits. The reservoir experienced intense compaction and siliceous cementation, which considerably reduced primary porosity. In contrast, dissolution and tectonic fracturing processes significantly enhanced reservoir quality. Rock mechanics tests reveal that highly heterogeneous rocks are more prone to fracturing under differential stress (σ₁–σ₃). These fractures considerably improve the flow capacity of tight reservoirs. Full article

To improve fracturing support efficiency of terrestrial shale oil reservoirs with uneven proppant placement, this study used complex mesh flat-plate simulations and ANSYS FLUENT (2020) simulations to test four sand addition processes. Proppants were 70/140 mesh quartz sand with a density of 2650 kg/m³ and 40/70 mesh ceramic particles with a density of 2000 kg/m³, and the carrier was hydroxypropyl guar gum fracturing fluid with a viscosity of 4.46–13.4 mPa·s at 25 °C. Alternating sand addition performed best: sand-laying efficiency reached 52 percent, 10 percentage points higher than continuous sand addition and 12 percentage points higher than mixed sand addition; sand embankment void area was 1400 cm², 18.3 percent lower than continuous sand addition; proppant entry into secondary cracks increased 23.8 percent compared with reverse sand addition; at branch crack Position 2, 1.3 m from the inlet and at a 90-degree angle, its equilibrium height was 210 mm and paving rate 0.131. This study fills gaps of no systematic multi-process comparison and insufficient quantification of crack geometry–sand parameter coupling in existing research; its novelty lies in the unified visualization comparison of four processes, revealing geometry–parameter coupling and integrating experiment simulation; the optimal scheme also improves fracture support efficiency 21.5 percent compared with conventional continuous sand addition. Full article

The Lower Cretaceous Baxigai Formation is characterized by fan-delta front deposits and serves as a crucial target for ultradeep tight gas exploration in western China. Consequently, investigating its reservoir characteristics and controlling factors is critical. To characterize these reservoirs, we integrated well logs, core observation and analyses, thin-section petrography, high-pressure mercury injection, and scanning electron microscopy. This approach enabled comprehensive analysis of tight reservoir attributes and their genetic controls. Results show that the Baxigai Formation developed a fan-delta system, with premium reservoirs primarily concentrated in subaqueous distributary channels of fan-delta fronts. Reservoir lithology consists of medium- to fine-grained arkose and lithic arkose, exhibiting well-developed intergranular and intragranular dissolution pores alongside low mineralogical maturity. With average porosity of 2.76% and permeability of 0.24 × 10⁻³ μm², these reservoirs are classified as low-porosity and medium–low-permeability systems. Depositional, diagenetic, and structural factors are the main controls on reservoir quality. Subaqueous distributary channels and mouth bars within the fan-delta system provide favorable conditions for reservoir development. Intergranular dissolution pores formed by feldspar dissolution and organic acid reactions play a key role in enhancing reservoir quality and supporting hydrocarbon generation. Structural fractures play a pivotal role in elevating permeability and establishing effective fracture–pore configurations. Full article

The occurrence of the welding heat-affected zone in Q420C steel may lead to a reduction in the toughness of the welded joint and disruption of high strength-toughness combination of Q420C. This study investigates the microstructure and mechanical properties of Q420C steel welded joints under three heat in-puts of 25 kJ/cm, 100 kJ/cm, 200 kJ/cm, and 300 kJ/cm, with high-strength matching adopted for the welded joints, Charpy impact tests at 0 °C, −20 °C, and −40 °C were conducted on the weld metal, fusion line(FL), and heat-affected zone (HAZ). The weld metal maintains high impact toughness across all tested temperatures. However, increasing the heat input leads to coarsening of the microstructure in the overheated zone of the HAZ, accompanied by the formation of ferrite. At a heat input of 300 kJ/cm, significant amounts of coarse intergranular ferrite and intragranular blocky ferrite develop in the overheated zone. These microstructural changes result in a marked reduction in the impact toughness of both the fusion zone and HAZ, and the fracture mode shifts from ductile to cleavage fracture. To ensure adequate impact toughness of Q420C welded joints, the welding heat input should be kept below 200 kJ/cm. Full article

To address the central cracking problem in continuous casting slabs of 38CrMoAl steel, high-temperature tensile tests were performed using a Gleeble-3800 thermal simulator to characterize the hot ductility of the steel within the temperature range of 600–1200 °C. The phase transformation behavior was computationally analyzed via the Thermo-Calc software, while the microstructure, fracture morphology, and precipitate characteristics were systematically investigated using a metallographic microscope (MM), a field-emission scanning electron microscope (FE-SEM), and transmission electron microscopy (TEM). Additionally, the effects of different holding times and cooling rates on the microstructure and precipitates of 38CrMoAl steel were also studied. The results show that the third brittle temperature region of 38CrMoAl steel is 645–1009 °C, and the fracture mechanisms can be classified into three types: (I) in the α single-phase region, the thickness of intergranular proeutectoid ferrite increases with rising temperature, leading to reduced hot ductility; (II) in the γ single-phase region, the average size of precipitates increases while the number density decreases with increasing temperature, thereby improving hot ductility; and (III) in the α + γ two-phase region, the precipitation of proeutectoid ferrite promotes crack propagation and the dense distribution of precipitates at grain boundaries causes stress concentration, further deteriorating hot ductility. Heat treatment experiments indicate that the microstructures of the specimen transformed under water cooling, air cooling, and furnace cooling conditions as follows: martensite + proeutectoid ferrite → bainite + ferrite → ferrite. The average size of precipitates first decreased, then increased, and finally decreased again with increasing holding time, while the number density exhibited the opposite trend. Therefore, when the holding time was the same, reducing the cooling rate could increase the average size of the precipitates and decrease their number density, thereby improving the hot ductility of 38CrMoAl steel. Full article

The operational efficiency of the main steam pipelines at thermal power plants is reduced due to several factors, including operating temperature, pressure, service life, and the frequency of process shutdowns, which contribute to the degradation of heat-resistant steels. The study aims to identify the features of changes in the sizes of grains and carbides along their boundaries, as well as mechanical properties (hardness, strength, plasticity and fracture toughness) along the wall thickness of both pipes in the initial state and after operation with block shutdowns. Preliminary electrolytic hydrogenation of specimens (before tensile tests in air) showed even more clearly the negative consequences of operational degradation of steel. The degradation of steel was also assessed using fracture toughness (J_IC). The value of J_IC for operated steel with a smaller number of shutdowns decreased by 32–33%, whereas with a larger number of shutdowns, its decrease in the vicinity of the outer and inner surfaces of the pipe reached 65 and 61%, respectively. Fractographic signs of more intense degradation of steel after a greater number of shutdowns were manifested at the stage of spontaneous fracture of specimens by changing the mechanism from transgranular cleavage to intergranular, which indicated a decrease in the cohesive strength of grain boundaries. Full article

This study investigates the impact of mineralogical and petrographic characteristics on the mechanical behavior of granitic and mafic rocks from the Shuangjiangkou (Sichuan Province) and Damiao complexes (Hebei Province) in China. The research methodology combined petrographic investigation, comprising optical microscopy and Scanning Electron Microscopy–Energy-Dispersive X-ray Spectroscopy (SEM-EDS) methods, with methodical geotechnical characterization to establish quantitative relationships between mineralogical composition and engineering properties. The petrographic studies revealed three lithologic groups: fine-to-medium-grained Shuangjiangkou granite (45%–60% feldspar, 27%–35% quartz, 10%–15% mica), plagioclase-rich anorthosite (more than 90% of plagioclase), and intermediate mangerite (40%–50% of plagioclase, 25%–35% of perthite). The uniaxial compressive strength tests showed great variations: granite (127.53 ± 15.07 MPa), anorthosite (167.81 ± 23.45 MPa), and mangerite (205.12 ± 23.87 MPa). Physical properties demonstrated inverse correlations between mechanical strength and both water absorption (granite: 0.25%–0.42%; anorthosite: 0.07%–0.44%; mangerite: 0.10%–0.25%) and apparent porosity (granite: 0.75%–0.92%; anorthosite: 0.20%–1.20%; mangerite: 0.29%–0.69%), with positive correlations to specific gravity (granite: 1.88–3.03; anorthosite: 2.67–2.90; mangerite: 2.43–2.99). Critical petrographic features controlling mechanical behavior include the following: (1) mica content in granite creating anisotropic properties, (2) extensive feldspar alteration through sericitization increasing microporosity and reducing intergranular cohesion, (3) plagioclase micro-fracturing and alteration to clinozoisite–sericite assemblages in anorthosite creating weakness networks, and (4) mangerite’s superior composition of >95% hard minerals with minimal sheet mineral content and limited alteration. Failure mode analysis indicated distinct patterns: granite experiencing shear-dominated failure (30–45° diagonal planes), anorthosite demonstrated tensile fracturing with vertical splitting, and mangerite showed catastrophic brittle failure with extensive fracture networks. These findings provide quantitative frameworks that relate petrographic features to engineering behavior, offering valuable insights for rock mass assessment and engineering design in similar crystalline rock terrains. Full article

To explore the influence of mine roof on the damage and failure of sandstone surrounding rock under different pressure rates, mechanical experiments with different strain rates were carried out on sandstone rock samples. The strength, deformation, failure, energy and damage characteristics of rock samples with different strain rates were also discussed. The research results show that with the increases in the strain rate, peak stress, and elastic modulus show a monotonically increasing trend, while the peak strain decreases in the reverse direction. At a low strain rate, the proportion of the mass fraction of complete rock blocks in the rock sample is relatively high, and the shape integrity is good, while rock samples with a high strain rate retain more small-sized fragmented rock blocks. This indicates that under high-rate loading, the bifurcation phenomenon of secondary cracks is obvious. The rock samples undergo a failure form dominated by small-sized fragments, with severe damage to the rock samples and significant fractal characteristics of the fragments. At the initial stage of loading, the primary fractures close, and the rock samples mainly dissipate energy in the forms of frictional slip and mineral fragmentation. In the middle stage of loading, the residual fractures are compacted, and the dissipative strain energy keeps increasing continuously. In the later stage of loading, secondary cracks accelerate their expansion, and elastic strain energy is released sharply, eventually leading to brittle failure of the rock sample. Under a low strain rate, secondary cracks slowly expand along the clay–quartz interface and cause intergranular failure of the rock sample. However, a high strain rate inhibits the stress relaxation of the clay, forces the energy to transfer to the quartz crystal, promotes the penetration of secondary cracks through the quartz crystal, and triggers transgranular failure. A constitutive model based on energy damage was further constructed, which can accurately characterize the nonlinear hardening characteristics and strength-deformation laws of rock samples with different strain rates. The evolution process of its energy damage can be divided into the unchanged stage, the slow growth stage, and the accelerated growth stage. The characteristics of this stage reveal the sudden change mechanism from the dissipation of elastic strain energy of rock samples to the unstable propagation of secondary cracks, clarify the cumulative influence of strain rate on damage, and provide a theoretical basis for the dynamic assessment of surrounding rock damage and disaster early warning when the mine roof comes under pressure. Full article

The cast nickel-based superalloy K417G exhibits excellent high-temperature strength, but non-equilibrium solidification during casting can cause defects such as irreparable interdendritic microporosity, which significantly degrades its fatigue and creep properties. This study uses hot isostatic pressing (HIP) to eliminate internal flaws such as porosity in the K417G alloy, aiming to improve its mechanical properties. We investigated the microstructure and mechanical properties of K417G under two thermal conditions: solution heat treatment (SHT) and hot isostatic pressing (HIP). The results indicate that HIP significantly reduces microporosity. Compared to SHT, HIP improves the mechanical performance of K417G. The creep fracture mechanism shifts from intergranular brittle fracture (SHT) to ductile fracture (HIP). Consequently, HIP increases the alloy′s creep life approximately threefold and raises its fatigue limit by about 20 MPa. This improvement is attributed to pore density reduction, which decreases stress concentration zones and homogenizes the microstructure, thereby impeding fatigue crack nucleation and extending the crack incubation period. Full article

This study investigated how long-term aging (750 °C and 950 °C) affects the microstructure and room-temperature tensile properties of the Ni-Co-Cr superalloy GH3617. Characterization (SEM, EDS, EBSD) showed that initial aging (750 °C, 500 h) formed discontinuous M₂₃C₆ carbides, pinning grain boundaries and improving strength. Prolonged aging (750 °C, 5000 h) caused M₂₃C₆ to coarsen into brittle chain-like structures (width up to 1.244 μm) and precipitated M₆C carbides, degrading grain boundaries. Aging at 950 °C accelerated this coarsening via LSW kinetics (rate constant: 6.83 × 10⁻² μm³/s), with Mo segregation promoting M₆C formation. Tensile properties resulted from competing γ′ precipitation strengthening (post-aging strength increased up to 23.3%) and grain boundary degradation (elongation dropped from 70.1% to 43.3%). Fracture shifted from purely intergranular (cracks along M₂₃C₆/γ interfaces at 750 °C) to mixed mode (cracks initiated by M₆C fragmentation at 950 °C). These insights support superalloy microstructure optimization and lifetime prediction. Full article