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Keywords = laser beam scanning

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22 pages, 3994 KB  
Article
Aromatic Tricyanoethylenes a New Class of ‘Compact’ Photoinitiators for One- and Two-Photon Photopolymerization
by Elnara R. Zhiganshina, Tatyana S. Lyubova, Anastasia E. Tarakanova, Maxim V. Arsenyev, Roman S. Kovylin, Natalia D. Anisimova, Yuri V. Polushtaytsev, Konstantin A. Kozhanov, Anastasia V. Pisarenko, Diana Ya. Aleynik, Marfa N. Egorikhina, Alexei Vitukhnovsky, Larisa G. Klapshina and Sergey A. Chesnokov
Polymers 2026, 18(8), 958; https://doi.org/10.3390/polym18080958 - 14 Apr 2026
Viewed by 384
Abstract
In this paper, we consider a series of new compact A-π-D photoinitiators consisting of donor aromatic fragments (naphthalene, anthracene, phenanthrene, pyrene and perylene) and a strong acceptor tricyanoethylene group—aryltricyanoethylenes (ArTCNEs). Spectral, photophysical, and electrochemical characteristics of ArTCNEs are studied. One-photon (with LED@405 nm) [...] Read more.
In this paper, we consider a series of new compact A-π-D photoinitiators consisting of donor aromatic fragments (naphthalene, anthracene, phenanthrene, pyrene and perylene) and a strong acceptor tricyanoethylene group—aryltricyanoethylenes (ArTCNEs). Spectral, photophysical, and electrochemical characteristics of ArTCNEs are studied. One-photon (with LED@405 nm) and two-photon (λ = 780 nm, impulse duration of 100 fs) photopolymerization of PETA can be effectively initiated by ArTCNEs with the tertiary amine N,N-dimethylcyclohexylamine DMCHA and/or the iodonium salt diphenyliodonium chloride Iod. Based on results of experiments on photodegradation, photopolymerization and EPR spectroscopy, a photoinitiation mechanism of radical photopolymerization was proposed for two-component (AntTCNE/DMCHA) and three-component (AntTCNE/DMCHA/Iod) initiating systems. The composition containing PerTCNE/DMCHA as a photoinitiator demonstrated the best reactivity under two-photon nanolithography conditions: the polymerization threshold was 2 mW at a laser beam scanning speed of 100 μm/s, and the widest fabrication window of 11 mW was typical for it. As an example, 3D “cage” structures were fabricated using the AntTCNE-based composition, and the test structure resolution parameters, such as the minimum line width and the distance between lines of 80 and 400 nm, respectively, were achieved. MTT experiments with human dermal fibroblasts showed promising preliminary biocompatibility of the resulting polymers, which opens up possibilities for using the obtained materials in biological applications. Full article
(This article belongs to the Special Issue Photopolymerization: Materials, Applications and Challenges)
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29 pages, 12314 KB  
Article
Clustering-Based TLS Accuracy Zonation to Support Landslide Survey Design
by Maurizio Barbarella and Andrea Lugli
Geomatics 2026, 6(2), 30; https://doi.org/10.3390/geomatics6020030 - 23 Mar 2026
Viewed by 316
Abstract
This work presents a simulation-based approach to support the planning of Terrestrial Laser Scanning (TLS) surveys for landslide monitoring. Starting from an approximate digital model of the slope, the method estimates the spatial distribution of positional error induced by scanner characteristics, laser beam [...] Read more.
This work presents a simulation-based approach to support the planning of Terrestrial Laser Scanning (TLS) surveys for landslide monitoring. Starting from an approximate digital model of the slope, the method estimates the spatial distribution of positional error induced by scanner characteristics, laser beam divergence and, critically, by the incidence angle between the laser beam and the local surface normal. Because complex morphologies cause rapid local variations in incidence angle, neighbouring points may exhibit markedly different error magnitudes, making a direct classification of raw error values insufficient to delineate homogeneous areas. To address this, a multidimensional variable is defined for each simulated point, combining position, estimated error, distance from the scanner and incidence angle. After dimensionality reduction through PCA, the dataset is clustered using K-means with a sufficiently large number of clusters to preserve spatial resolution. Each cluster is associated with a representative error level, and clusters are then merged into broader error classes that delineate zones of comparable expected precision. The procedure is repeated for alternative scanner positions, enabling a comparative evaluation of achievable accuracy across the slope and the identification of areas requiring multiple scans. The method provides a quantitative, reproducible framework to guide TLS station selection and optimize survey design in complex morphological settings. Full article
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22 pages, 12195 KB  
Article
Opportunities for Producing Laser Beam Spot-Welded Joints in Nimonic 80A Superalloys
by Călin Lucian Burcă, Olimpiu Karancsi, Dragoş Vâlsan, Ion Mitelea, Corneliu Marius Crăciunescu and Ion-Dragoș Uțu
Appl. Sci. 2026, 16(6), 3054; https://doi.org/10.3390/app16063054 - 21 Mar 2026
Viewed by 244
Abstract
The present work aims to investigate the microstructure and mechanical properties of laser beam spot welds in the superalloy Nimonic 80 A. Considering the importance of this innovative process in the manufacturing of engineering components for high-security industries, it is necessary to study [...] Read more.
The present work aims to investigate the microstructure and mechanical properties of laser beam spot welds in the superalloy Nimonic 80 A. Considering the importance of this innovative process in the manufacturing of engineering components for high-security industries, it is necessary to study the influence of the welding thermal cycle on the microstructure and mechanical properties of welded joints. The rapid heating/cooling, melting, and re-solidification phenomena that occur during welding modify the metallurgical characteristics of the weld compared with the microstructure of the base metal. Because the energy density is high and the process duration is very short, the microstructure obtained after solidification is fine dendritic in the central area of the joint and columnar in the weld–base metal transition zone. For the same reasons, the heat-affected zone (HAZ) is slightly extended. The increase in the size of the crystalline grains in the HAZ is negligible due to the low diffusivity of the nickel-based γ solid solution matrix, which inhibits the rapid migration of grain boundaries during the welding process. Metallographic analyses were performed using optical microscopy and scanning electron microscopy. The microhardness values, 152–168 HV0.05 in the weld and 180–190 HV0.05 in the base metal, together with the tensile–shear strength values (760–780 N/mm2) obtained at room temperature, demonstrate that the proposed welding process is appropriate and feasible for engineering applications involving Nimonic 80A superalloys. Full article
(This article belongs to the Special Issue Sustainable Metal Forming Materials and Technologies)
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22 pages, 5861 KB  
Article
Processing–Microstructure–Property Relationships in a Cu-Rich FeCrMnNiAl High-Entropy Alloy Fabricated by Laser and Electron Beam Powder Bed Fusion
by David Maximilian Diebel, Thomas Wegener, Zhengfei Hu and Thomas Niendorf
Materials 2026, 19(6), 1174; https://doi.org/10.3390/ma19061174 - 17 Mar 2026
Viewed by 340
Abstract
A Cu-containing FeCrMnNiAl multi-principal element alloy was processed by laser-based and electron beam-based powder bed fusion (PBF-LB/M and PBF-EB/M) to investigate processing–microstructure–property relationships. In focus were alloy variants with a relatively high Cu content. Two PBF-LB/M scan strategies, employing a Gaussian beam with [...] Read more.
A Cu-containing FeCrMnNiAl multi-principal element alloy was processed by laser-based and electron beam-based powder bed fusion (PBF-LB/M and PBF-EB/M) to investigate processing–microstructure–property relationships. In focus were alloy variants with a relatively high Cu content. Two PBF-LB/M scan strategies, employing a Gaussian beam with and without a re-scan with a laser featuring a flat-top profile, were compared to PBF-EB/M processing, followed by heat-treatments between 300 °C and 1000 °C. The phase constitution, elemental partitioning and grain boundary characteristics were analyzed by X-ray diffraction, electron backscatter diffraction and energy-dispersive X-ray spectroscopy. Mechanical behavior was assessed by hardness and tensile testing. Both manufacturing routes promoted the evolution of stable multi-phase microstructures composed of face-centered-cubic (FCC)- and body-centered-cubic (BCC)-type phases across all heat-treatment conditions. PBF-LB/M processing resulted in finer, dendritic microstructures and suppressed formation of a Cu-rich FCC phase due to higher cooling rates, whereas PBF-EB/M promoted the evolution of Cu-rich FCC segregates and equiaxed grain morphologies. Heat-treatment above 700 °C led to recrystallization, accompanied by an increase of the FCC phase fraction, grain coarsening, and recovery. At lower heat-treatment temperatures, the changes in microstructure are different. Here, it is assumed that small, non-clustered Cu-rich precipitates formed at the grain and sub-grain boundaries, although this assumption is only based on the assessment of the mechanical properties. The size of these precipitates is below the resolution limit of the techniques applied for analysis in the present work. Additional structures seen within the Cu-rich areas of PBF-EB/M-manufactured samples treated at lower temperatures also seem to have an influence on the hardness and yield strength. All of the conditions investigated exhibited pronounced brittleness, limiting reliable tensile property evaluation and indicating the need for further optimization of processing strategies and microstructural control for high-Cu-fraction-containing multi-principal element alloys. Full article
(This article belongs to the Section Metals and Alloys)
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26 pages, 19088 KB  
Article
Research on Multi-Frequency Vibration Dynamic Compensation Scheme for Electron Beam Inspection Equipment
by Junhai Jiang, David Wei Zhang and Ziyu Liu
Micromachines 2026, 17(3), 336; https://doi.org/10.3390/mi17030336 - 10 Mar 2026
Viewed by 361
Abstract
In the manufacturing process of advanced integrated circuits, electron beam inspection equipment is crucial for yield assurance, while vibration poses a core challenge affecting its precision and speed. Vibrations in production line equipment are mostly multi-frequency; However, research findings in this field remain [...] Read more.
In the manufacturing process of advanced integrated circuits, electron beam inspection equipment is crucial for yield assurance, while vibration poses a core challenge affecting its precision and speed. Vibrations in production line equipment are mostly multi-frequency; However, research findings in this field remain limited. Moreover, existing compensation schemes often struggle to meet industrial-grade precision and real-time requirements. This paper presents the design and implementation of a high-speed electron beam vibration compensation system based on positioning. The system incorporates state-of-the-art laser positioning and electrostatic scanning deflectors, and features an integrated signal processing and compensation signal output module. The study involved improvements and optimizations to the positioning processing analysis and compensation module, control software and algorithms, and calibration software and algorithms, demonstrating superior performance compared to existing methods. System validation data demonstrates that the proposed scheme effectively compensates for both single-frequency and multi-frequency disturbances at frequencies below 200 Hz, achieving an average attenuation of 50% to 90% and a repetitive compensation accuracy of less than 0.3 nm. These metrics meet the industrial application requirements for electron beam inspection equipment. The overall error in long-term repeatability tests complies with the stability demands of industrial production lines, confirming its practical applicability in production environments. Full article
(This article belongs to the Special Issue Emerging Packaging and Interconnection Technology, Second Edition)
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19 pages, 2238 KB  
Article
Material Identification of Scanned Objects Based on the Classification of the Laser Reflection Intensity Profile
by Marcin Słomiany, Jacek Dybała, Grzegorz Gawdzik, Mateusz Maciaś and Arkadiusz Orłowski
Sensors 2026, 26(5), 1666; https://doi.org/10.3390/s26051666 - 6 Mar 2026
Viewed by 369
Abstract
This paper presents a method for material classification of objects detected by a laser scanner (LiDAR) used in autonomous mobile robot navigation. The proposed approach operates on a single-frame LiDAR scan composed of single-beam echoes and addresses materials with different reflective properties, including [...] Read more.
This paper presents a method for material classification of objects detected by a laser scanner (LiDAR) used in autonomous mobile robot navigation. The proposed approach operates on a single-frame LiDAR scan composed of single-beam echoes and addresses materials with different reflective properties, including transparent glass surfaces. Material classification is performed by comparing measured reflection intensity profiles, defined as functions of distance and beam incidence angle, with reference profiles constructed for selected material classes. In addition to normalized reflection intensity, the gradient of the intensity profile is used to support discrimination in regions where material-dependent characteristics overlap. Experimental results obtained in indoor environments containing glass surfaces demonstrate that the proposed method enables reliable material type classification without multi-scan data accumulation or multi-sensor fusion. Full article
(This article belongs to the Section Radar Sensors)
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17 pages, 1164 KB  
Article
A Predictive Model and Comparative Analysis of Laser-Induced Phase Transition Thresholds for Four Key Engineering Alloys
by Lyubomir Lazov, Lyubomir Linkov, Nikolay Angelov, Edmunds Sprudzs and Arturs Abolins
Materials 2026, 19(5), 927; https://doi.org/10.3390/ma19050927 - 28 Feb 2026
Viewed by 266
Abstract
Laser-based manufacturing processes—including marking, hardening, cutting, and welding—demand the precise selection of processing parameters, as the resulting surface state is critically dependent on the delivered power density and beam–material interaction time. This study presents a unified predictive framework for estimating the critical surface [...] Read more.
Laser-based manufacturing processes—including marking, hardening, cutting, and welding—demand the precise selection of processing parameters, as the resulting surface state is critically dependent on the delivered power density and beam–material interaction time. This study presents a unified predictive framework for estimating the critical surface power density thresholds for melting qscm and evaporation qscv as functions of scanning speed v for the following four technologically important metallic materials: titanium, C26000 brass, SS304 stainless steel, and 42CrMo4 alloy steel. The principal novelty of this work is twofold. First, it provides the first directly comparative analysis of these four materials under identical, standardized laser conditions (λ = 1064 nm, d = 40 μm, constant absorptivity A = 0.4), eliminating the confounding effects of variable beam geometries and optical assumptions that hinder cross-study comparisons. Second, it translates fundamental thermophysical principles into a practical engineering tool, such as a validated spreadsheet calculator that outputs material-specific threshold curves in real time, enabling rapid, physics-based parameter estimation without recourse to complex numerical simulations. The computed threshold curves exhibit a consistent non-linear increase with scanning speed for all materials, governed by the inverse relationship between interaction time and required power density. The following clear material hierarchy emerges: C26000 brass exhibits the highest thresholds (e.g., qscm = 0.94 × 1010 W/m2, qscv = 10.74 × 1010 W/m2 at v = 100 mm/s) due to its high thermal conductivity, while titanium shows the lowest (qscm = 0.19 × 1010 W/m2, qscv = 0.48 × 1010 W/m2 at v = 100 mm/s) as a consequence of strong heat confinement. SS304 and 42CrMo4 occupy intermediate positions, with 42CrMo4 demonstrating notably higher evaporation resistance than SS304 despite similar melting thresholds. The resulting dual-threshold framework delineates three distinct process regimes—sub-melting heating, melting-dominant processing, and evaporation—providing a quantitative basis for parameter selection in applications ranging from surface hardening to micromachining. By bridging the gap between theoretical material science and applied manufacturing, this work offers a robust, first-order reference for process design and establishes a methodological template for future comparative studies of laser–material interactions. Full article
(This article belongs to the Section Materials Physics)
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23 pages, 5737 KB  
Article
Simulations and Experiments on Activation of Doped Silicon Wafers Based on Dual Beam of 785 nm Semiconductor Laser and 10.6 μm CO2 Laser
by Ziming Wang, Sicheng Li, Mingkun Liu, Guochang Wang, Zhenzhen Xie, Liemao Hu, Hui Li, Fangjin Ning, Wenning Xu, Yishen Hou, Jie Liu, Lianqing Wang, Donglei Wang, Changjun Ke, Zhiyong Li and Rongqing Tan
Photonics 2026, 13(3), 232; https://doi.org/10.3390/photonics13030232 - 27 Feb 2026
Viewed by 468
Abstract
In this study, we analyzed the spatiotemporal distribution of annealing temperature using a dual-beam dynamic scanning annealing technique based on a CO2 laser (10.6 μm) and a 785 nm laser, and the effects of laser energy density, scanning speed, and preheating temperature [...] Read more.
In this study, we analyzed the spatiotemporal distribution of annealing temperature using a dual-beam dynamic scanning annealing technique based on a CO2 laser (10.6 μm) and a 785 nm laser, and the effects of laser energy density, scanning speed, and preheating temperature on the resulting temperature. We systematically examined the influence of key process parameters, including laser energy density, scanning speed, and preheating temperature, on the annealing temperature. Our aim was to optimize annealing conditions to enhance the electrical properties of the materials, as indicated by reduced sheet resistance, controlled diffusion depth of doped ions, and higher activation rates. This approach ensured high activation rates of doped ions while limiting dopant re-diffusion to merely 3.6 nm in the depth direction, as confirmed by concentration profile analysis. Furthermore, based on temperature distribution, deformation of the wafer surface was analyzed. The results indicate that under the employed process parameters, no significant adverse effects on wafer flatness or structural integrity were observed. Full article
(This article belongs to the Special Issue Long-Wave Infrared Lasers and Applications)
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17 pages, 6389 KB  
Article
Selective Corneal Tissue Ablation via Amide-Resonant Mid-Infrared Femtosecond Pulses Delivered by an Anti-Resonant Hollow-Core Fiber
by Junbo Zhao, Ang Deng, Jinmiao Guo, Xuemei Yang, Wei Li, Xing Huang, Wenyong Luo and Houkun Liang
Photonics 2026, 13(3), 219; https://doi.org/10.3390/photonics13030219 - 26 Feb 2026
Viewed by 364
Abstract
Mid-infrared (MIR) femtosecond lasers, resonant with the absorption bands of amide-related molecular groups in the range of 6.1 to 6.5 μm, have been demonstrated to be effective for tissue ablation. However, the flexible and stable delivery of such pulses to micrometer-scale tissue regions [...] Read more.
Mid-infrared (MIR) femtosecond lasers, resonant with the absorption bands of amide-related molecular groups in the range of 6.1 to 6.5 μm, have been demonstrated to be effective for tissue ablation. However, the flexible and stable delivery of such pulses to micrometer-scale tissue regions for controlled ablation remains challenging. Here, we utilize a silica-based anti-resonant hollow-core fiber (AR-HCF) to deliver high-power MIR femtosecond pulses with high temporal and spectral fidelity, featuring pulse durations of approximately 340 fs and peak power densities exceeding 1 GW/cm2, for selective tissue ablation. Benefiting from the small numerical aperture of the AR-HCF, a relatively stable and consistent beam spot size can be maintained over a millimeter-scale propagation distance. Precise control of the ablation depth can be achieved by appropriately selecting the scanning parameters, with penetration depths reaching the sub-millimeter scale. Furthermore, for the first time, we systematically compare the tissue ablation performance of MIR femtosecond lasers at resonant wavelengths (6.4 and 6.1 μm) and a non-resonant wavelength (5.5 μm) under identical scanning conditions. An ablation depth ratio of more than 8:1 is observed, demonstrating the high efficiency and selectivity of the resonance-based ablation mechanism. These results establish flexible delivery of high-power MIR femtosecond pulses in tissue-resonant bands via silica-based AR-HCF as a powerful platform for selective, precise, and efficient tissue ablation, providing a promising approach for interventional and minimally invasive surgery. Full article
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23 pages, 24859 KB  
Article
Deformation Detection of the Centroid Axes for Beams with Variable Cross-Sections Based on Point Cloud Data
by Jia Zou, Yang Li, Yaojun Zhou, Xiongyao Xie, Genji Tang and Xiaoming Xu
Appl. Sci. 2026, 16(4), 2008; https://doi.org/10.3390/app16042008 - 18 Feb 2026
Viewed by 293
Abstract
Accurate extraction of the centroid axes of beams with variable cross-sections is critical for infrastructure health monitoring. While 3D laser scanning provides dense point clouds, existing methods face challenges due to fixed slicing directions, sparse or incomplete boundaries, and inaccurate centroid calculations for [...] Read more.
Accurate extraction of the centroid axes of beams with variable cross-sections is critical for infrastructure health monitoring. While 3D laser scanning provides dense point clouds, existing methods face challenges due to fixed slicing directions, sparse or incomplete boundaries, and inaccurate centroid calculations for concave sections. This study proposes a robust framework to overcome these issues. An improved k-d tree ordering algorithm enhances boundary extraction through starting point constraint strategy and dynamic isolated noise point removal mechanism. A ray casting-based boundary-constrained Delaunay triangulation centroid calculation algorithm accurately computes centroids for arbitrary shapes, including concave profiles. An innovative convex hull centroid-driven adaptive normal iterative slicing method dynamically adjusts orientation using historical centroid data, aligning with the local member axis to minimize errors in variable or deformed regions. Experimental validation shows the method outperforms traditional fixed-direction slicing in effectiveness, parameter sensitivity, and deformation robustness, achieving sub-millimeter accuracy. Applied to monitor ultra-high-performance concrete cantilever beams at the Shanghai Grand Opera House, it produced centroid axis data consistent with total station measurements (differences within ±1.2 mm), supporting phased deformation warnings and safety assessments. This work provides a systematic, high-precision solution for extracting geometric axes from complex structural point clouds. Full article
(This article belongs to the Section Civil Engineering)
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18 pages, 28232 KB  
Article
Scanning-Based Dynamic Mask Projection for Ultrafast Laser Ablation of Thin Films
by Jonas Amann, Markus Kircher, Andreas Otto, Balint Istvan Hajas, Alexander Kirnbauer, Justas Baltrukonis and Roland Fürbacher
Nanomaterials 2026, 16(4), 262; https://doi.org/10.3390/nano16040262 - 17 Feb 2026
Viewed by 1544
Abstract
Ultrafast laser processing is constrained by an inherent throughput–resolution trade-off, typically addressed either by high-speed single-beam scanning or by parallel processing approaches. Here, a scanning-based dynamic mask projection concept is presented, combining both strategies by integrating a digital micromirror device (DMD) for dynamic [...] Read more.
Ultrafast laser processing is constrained by an inherent throughput–resolution trade-off, typically addressed either by high-speed single-beam scanning or by parallel processing approaches. Here, a scanning-based dynamic mask projection concept is presented, combining both strategies by integrating a digital micromirror device (DMD) for dynamic binary amplitude mask generation with galvanometric scanning for high-speed lateral repositioning of the projected pattern. A high-numerical-aperture microscope objective is used to project the mask for thin film laser ablation with sub-micrometer feature sizes, while scanning extends the processing area beyond a single projected pattern, ultimately limited by the objective’s field of view. The concept is demonstrated by selective single-pulse pattern ablation of 10 nm thick tantalum nitride (TaN) thin films on glass substrates using 230 fs pulses at a center wavelength of 515 nm. The optical system enables a 770 nm minimum feature size across a scan field with an area-equivalent circular diameter of 550 µm. Dynamic mask projection combined with fast scanning offers a scalable route to high-throughput laser nanoprocessing and is relevant to fabrication and processing of nanomaterials, digital mask lithography, and micro- and nanomachining. Full article
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24 pages, 12261 KB  
Article
The Effect of the Er3+:YAG Laser Decontamination Process on the Surface of Titanium Alloys, Depending on the Exposure Parameters
by Paulina Sobierajska, Maciej Dobrzynski, Kinga Grzech-Lesniak, Kinga Sekula, Damian Szymanski, Wojciech Zakrzewski, Krzysztof D. Dudek, Jacek Matys, Maria Szymonowicz, Katarzyna Wiglusz, Dawid Keszycki and Rafal J. Wiglusz
Materials 2026, 19(4), 775; https://doi.org/10.3390/ma19040775 - 16 Feb 2026
Viewed by 440
Abstract
The dynamic development of laser therapy in dentistry is associated, among other factors, with the bactericidal effect of the energy emitted by laser devices. Therefore, they are also helpful for decontamination. They are increasingly used in the treatment of peri-implantitis, a bacterial inflammation [...] Read more.
The dynamic development of laser therapy in dentistry is associated, among other factors, with the bactericidal effect of the energy emitted by laser devices. Therefore, they are also helpful for decontamination. They are increasingly used in the treatment of peri-implantitis, a bacterial inflammation of peri-implant tissues that is the most severe late complication of implantation and a potential cause of implant loss. Therefore, this study aimed to assess the safety of laser decontamination of the implant surface with respect to its effect on the integrity of the implant structure. In the present study, blocks of the titanium alloys Ti-6Al4V and Ti6Al7Nb were fabricated using electron-beam powder bed fusion and laser powder bed fusion, respectively. These alloys, commonly used in implantology, here in the form of Ti block scaffolds, have been exposed to an Er3+:YAG laser under various parameters (energy range of 50–320 mJ, exposure times of 20 or 30 s), and their effects have been further observed. To determine the changes induced by the laser, the following techniques were used: X-ray diffraction (XRD), Rietveld refinement method, scanning electron microscopy (SEM) with EDS (Energy-dispersive X-ray Spectroscopy), and thermography. The results show that the proposed Ti6Al4V and Ti6Al7Nb scaffolds can be exposed to an Er3+:YAG laser without damage when the power is limited to 0.5 W. Full article
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11 pages, 5328 KB  
Article
Emission-Programmed Femtosecond Bessel Beams for Fabricating Micro–Nano Hierarchical Structures
by Yu Lu, Lin Kai, Fei Yin, Qing Yang, Kaiduan Yue and Feng Chen
Nanomaterials 2026, 16(4), 236; https://doi.org/10.3390/nano16040236 - 12 Feb 2026
Viewed by 453
Abstract
Ultrafast laser-induced micro–nano hierarchical structures show broad applicability in optoelectronics, functional surfaces, and biomedicine. However, precisely controlling their formation through light field manipulation remains a relatively unexplored area. This work demonstrates a rapid drilling strategy on silicon using an emission-programmed, high-repetition-rate femtosecond Bessel [...] Read more.
Ultrafast laser-induced micro–nano hierarchical structures show broad applicability in optoelectronics, functional surfaces, and biomedicine. However, precisely controlling their formation through light field manipulation remains a relatively unexplored area. This work demonstrates a rapid drilling strategy on silicon using an emission-programmed, high-repetition-rate femtosecond Bessel beam. This spatiotemporal modulation enables a unique manufacturing synergy that integrates subtractive drilling and thermo-fluidic redistribution by the central lobes with additive nanostructuring by the peripheral lobes, directly fabricating a micro–nano hierarchical structure comprising tapered micro-holes, elevated micropillars, and dense nanocoatings. Meanwhile, areal scanning enables programmable geometry control through line interval adjustment. This approach offers new insights into laser-matter interactions and facilitates applications in infrared photodetection or drag-reduction surfaces. Full article
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16 pages, 2494 KB  
Article
Sub-Ablative Femtosecond Laser Modification of the Nonlinear Optical Response of Amorphous TiO2 Thin Films
by Victoria Atanassova, Georgi Yankov, Krum Shumanov, Stefan Karatodorov, Ilko Miloushev, Tihomir Tenev, Ekaterina Iordanova, Velichka Strijkova, Vesela Katrova and Ivan Zahariev
Coatings 2026, 16(2), 220; https://doi.org/10.3390/coatings16020220 - 8 Feb 2026
Viewed by 536
Abstract
Femtosecond laser processing has emerged as a promising post-deposition method for tailoring the properties of dielectric thin films, offering localized modification without thermal damage. This study investigates the effect of sub-ablative femtosecond laser irradiation on the nonlinear optical response of a TiO2 [...] Read more.
Femtosecond laser processing has emerged as a promising post-deposition method for tailoring the properties of dielectric thin films, offering localized modification without thermal damage. This study investigates the effect of sub-ablative femtosecond laser irradiation on the nonlinear optical response of a TiO2 single-layer coating deposited on soda-lime glass by electron-beam evaporation. The coating was modified using 35 fs pulses at 800 nm delivered at a repetition rate of 1 kHz and a fluence of 0.083 J/cm2 while varying the number of pulses per spot. The effective nonlinear refractive index (n2,eff) and effective nonlinear absorption coefficient (βeff) were measured using the z-scan technique with femtosecond excitation. The as-deposited TiO2 coating exhibited a negative effective nonlinear refractive index, signifying a self-defocusing nonlinear response, while femtosecond laser irradiation leads to pronounced changes in the effective nonlinear parameters. An increase in the magnitude of both effective nonlinear coefficients and a reversal of the sign of the effective nonlinear refractive index are experimentally observed after irradiation with higher pulse numbers. These findings provide experimental evidence that sub-ablative femtosecond laser processing can be used as a post-deposition tool to control the nonlinear optical response of TiO2 thin films. Full article
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31 pages, 12617 KB  
Article
Laser Power and Scan Speed Effects on Density, Surface Quality, and Mechanical Properties of PBF-LB/M Ti-6Al-4V
by Alexandru Paraschiv, Adrian Bibis, Romica Constantin Stoica, Sebastian-Gabriel Bucaciuc, Claudiu Visan and Florina Branzoi
Crystals 2026, 16(2), 121; https://doi.org/10.3390/cryst16020121 - 6 Feb 2026
Viewed by 782
Abstract
This study investigates how laser power–scan speed combinations influence densification, surface quality, and mechanical performance of Ti-6Al-4V parts fabricated by Powder Bed Fusion–Laser Beam/Metal (PBF-LB/M) on a DMG MORI LASERTEC 30 SLM (2nd generation) system. A parametric matrix was explored by varying laser [...] Read more.
This study investigates how laser power–scan speed combinations influence densification, surface quality, and mechanical performance of Ti-6Al-4V parts fabricated by Powder Bed Fusion–Laser Beam/Metal (PBF-LB/M) on a DMG MORI LASERTEC 30 SLM (2nd generation) system. A parametric matrix was explored by varying laser power (150–400 W) and scan speed (0.9–1.4 m·s−1) at constant layer thickness and hatch spacing, deliberately omitting contour exposure to isolate core scan effects. A stable processing window was identified (250–300 W; 0.9–1.0 m·s−1) corresponding to ~50–60 J·mm−3 volumetric energy density (VED) achieved at 99.5% with residual porosity of 0.1–0.3%. In this regime, as-built roughness measured Ra = 4–6 µm on top surfaces and Ra = 15–17 µm on side surfaces. Mechanical testing in the as-built showed ultimate tensile strength (UTS) = 1150–1180 MPa and offset yield strength (YS0.2) = 955–994 MPa, with elongation up to 6.7%. Hardness increased from 220 HV to 360 HV as densification improved. Notably, similar VED values derived from distinct power–speed combinations resulted in divergent outcomes, confirming that VED alone does not uniquely predict quality. Comparative benchmarks from the literature data highlight the performance achieved. The resulting process–property map provides a practical reference for parameter optimization, reproducibility evaluation, and transferability across platforms. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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