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25 pages, 7172 KB  
Article
Evaluation of Long-Term Skid Resistance in Granite Manufactured Sand Concrete
by Hongjie Li, Biao Shu, Chenglin Du, Yingming Zhuo, Zongxi Chen, Wentao Zhang, Xiaolong Yang, Yuanfeng Chen and Minqiang Pan
Lubricants 2025, 13(9), 375; https://doi.org/10.3390/lubricants13090375 - 23 Aug 2025
Viewed by 186
Abstract
The widespread application of granite manufactured sand (GS) concrete in pavement engineering is limited by issues such as suboptimal particle size distribution and an unclear optimal rock powder content. Furthermore, research on the long-term evolution of the skid resistance characteristics of GS concrete [...] Read more.
The widespread application of granite manufactured sand (GS) concrete in pavement engineering is limited by issues such as suboptimal particle size distribution and an unclear optimal rock powder content. Furthermore, research on the long-term evolution of the skid resistance characteristics of GS concrete remains relatively scarce. This knowledge gap makes it difficult to accurately assess the skid resistance performance of GS concrete in practical engineering applications, thereby compromising traffic safety. To address this research gap, this study utilized a self-developed indoor abrasion tester for pavement concrete to assess the skid resistance of GS concrete. Three-dimensional laser scanning was employed to acquire the concrete’s surface texture parameters. Using the friction coefficient and texture parameters as skid resistance evaluation indicators, and combining these with changes in the concrete’s surface morphology, the study explores how effective sand content, stone powder content, and fine aggregate lithology affect the long-term skid resistance of GS concrete pavements and reveals the evolution trends of their long-term skid resistance. Research results show that as the number of wear cycles increases, low and high effective sand content affect the surface friction coefficient of specimens in opposite ways. Specimens with 95% effective sand content exhibit superior skid resistance. Stone powder content influences the friction coefficient in three distinct variation patterns, showing no clear overall trend. Nevertheless, specimens with 5% stone powder content demonstrate better skid resistance. Among different fine aggregate lithologies, GS yields a higher friction coefficient than river sand (RS), while limestone manufactured sand (LS) shows significant friction coefficient fluctuations across different wear cycles. Adding stone powder substantially enhances mortar strength and delays groove collapse edge formation. Moreover, higher effective sand content and proper stone powder content mitigate bleeding, thereby improving mortar performance. Full article
(This article belongs to the Special Issue Tire/Road Interface and Road Surface Textures)
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13 pages, 6606 KB  
Article
Surface Hardening of Zr-1.0Sn-1.0Nb-0.3Fe Alloy Induced by Laser Surface Remelting
by Zhien Ning, Fangli Zhang, Lu Wu, Wei Zhang, Jijun Yang, Xiaotong Zhao and Linjiang Chai
Materials 2025, 18(17), 3948; https://doi.org/10.3390/ma18173948 - 22 Aug 2025
Viewed by 132
Abstract
To enhance surface hardness, laser surface remelting (LSR) was performed to treat the surface of a novel nuclear-grade Zr-1.0Sn-1.0Nb-0.3Fe zirconium alloy. A combination of advanced characterization techniques was used to systematically analyze the microstructural features of the samples before and after the LSR [...] Read more.
To enhance surface hardness, laser surface remelting (LSR) was performed to treat the surface of a novel nuclear-grade Zr-1.0Sn-1.0Nb-0.3Fe zirconium alloy. A combination of advanced characterization techniques was used to systematically analyze the microstructural features of the samples before and after the LSR treatment, and their correlation with hardness variations was studied. Results show that the LSR-treated surface consists of two distinct microstructural regions: (i) the remelted zone (RZ), characterized by fine lath structures and precipitates distributed along the lath boundaries; and (ii) the heat-affected zone, comprising blocky α phase, α laths, and precipitates. The surface of the LSR-treated samples exhibits a random texture, which is attributed to the selection suppression of α variants during the laser-induced rapid transformation. The average hardness of the RZ reaches 285.7 ± 8.3 HV, ~40% higher than the substrate. This hardness enhancement is ascribed to LSR-induced grain refinement. Full article
(This article belongs to the Section Metals and Alloys)
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17 pages, 6566 KB  
Article
Microstructural and Mechanical Property Variations in 316L Stainless Steel Fabricated by Laser Powder Bed Fusion Under High-Density Processing Conditions
by Shun Zhang, Xudong Wu, Zhong Wang, Meiling Jiang, Guoliang Huang, Xiaoqiang Peng, Chen Yang, Junyan Zhu and Ke Huang
Materials 2025, 18(16), 3899; https://doi.org/10.3390/ma18163899 - 20 Aug 2025
Viewed by 327
Abstract
It has become a trend to precisely control the additive manufacturing process parameters within the high-density process window to obtain high-performance metal parts. However, there are few reports on this topic currently, leaving this research without sufficient references. This study took 316L austenitic [...] Read more.
It has become a trend to precisely control the additive manufacturing process parameters within the high-density process window to obtain high-performance metal parts. However, there are few reports on this topic currently, leaving this research without sufficient references. This study took 316L austenitic stainless steel as a case study. In total, 36 groups of specimens were manufactured by Laser powder bed melting (LPBF), and then, two highly dense specimens were selected to study the variation in their microstructure and properties. The densities of the selected specimens, S1 (VED = 81 J/mm3) and S2 (VED = 156.3 J/mm3), are 99.68% and 99.99%, respectively. The results indicated that, compared with the S1 specimen, the S2 specimen significantly decreased in terms of yield strength (YS), ultimate tensile strength (UTS), and elongation (EL), which are 7.28%, 6.34%, and 19.15%, respectively. The differences in mechanical properties were primarily attributed to differences in their microstructures. Further, compared with the S1 specimen, the fitted ellipse aspect ratio and average grain size of the S2 specimen increased by 79.88% and 53.45%, respectively, and the kernel average misorientation (KAM) value and geometric necessary dislocation (GND) density increased by 36.00% and 58.43%, respectively. Furthermore, the S1 specimen exhibited a strong texture in the <101>//Z direction, whereas no obvious texture was observed in the S2 specimen. Obviously, the reason why precise regulation within the dense parameter range can achieve better performance is that the microstructure and mechanical properties of the specimens prepared within the dense range are different. More importantly, this study provides a feasible framework for optimizing alloys with broad and dense parameter ranges, demonstrating the potential to achieve high-performance components through precise parameter control. Furthermore, the results reveal that even within a wide range of high-density forming parameters, significant variations in microstructure and mechanical properties can arise depending on the selected parameter combinations. These findings underscore the critical importance of meticulous process parameter optimization and microstructural regulation in tailoring material properties. Full article
(This article belongs to the Special Issue New Advances in High-Temperature Structural Materials)
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15 pages, 4371 KB  
Article
Optimization of 4-Cyano-4’-pentylbiphenyl Liquid Crystal Dispersed with Photopolymer: Application Towards Smart Windows and Aerospace Technology
by Govind Pathak, Busayamas Phettong and Nattaporn Chattham
Polymers 2025, 17(16), 2232; https://doi.org/10.3390/polym17162232 - 16 Aug 2025
Viewed by 426
Abstract
The present reported work deals with the preparation of an energy-efficient smart window based on liquid crystal (LC) using a polymer-dispersed liquid crystal (PDLC) technique. The smart window was prepared using an LC–polymer composite by mixing photopolymer NOA-71 into nematic liquid crystal (NLC) [...] Read more.
The present reported work deals with the preparation of an energy-efficient smart window based on liquid crystal (LC) using a polymer-dispersed liquid crystal (PDLC) technique. The smart window was prepared using an LC–polymer composite by mixing photopolymer NOA-71 into nematic liquid crystal (NLC) 4-cyano-4’-pentylbiphenyl (5CB). The liquid crystal cell was prepared, the LC–polymer composite was filled inside the cell, and voltage was applied after the exposure of ultraviolet (UV) light. Textural analysis was carried out, and microscope images were taken out with the variation in voltage. Optical measurements were also performed for the smart window based on the PDLC system. Threshold voltage and saturation voltages were measured to carry out the operating voltage analysis. Transmittance was measured as a function of wavelength at different voltages. An absorbance study was also performed, varying the voltage and wavelength. The change in the power of the laser beam passing through the prepared smart window as a function of voltage was also investigated. The working of a prepared smart window using liquid crystal and a photopolymer composite is also demonstrated in opaque and transparent states in the absence and presence of voltage. The output of the present investigation into a PDLC-based smart window can be useful in the applications of adaptive or light shutter devices and in aerospace technology, as it shows the dual nature of opaque and transparent states in the absence and presence of electric field. Full article
(This article belongs to the Section Polymer Applications)
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17 pages, 4128 KB  
Article
In Vivo Evaluation of Laser-Textured Air Plasma in Osseointegration of Dental Implants
by Larissa Azeredo da Silva Lessa Nicolau, Suelen Cristina Sartoretto, Pamella Santana Nunes, Ezio Gheno, Jose Mauro Granjeiro, Domenico D’Angelo, Federico Mussano, Monica Diuana Calasans-Maia, Olivio Della Bella, Francesca Motta and Rafael Seabra Louro
Materials 2025, 18(16), 3810; https://doi.org/10.3390/ma18163810 - 14 Aug 2025
Viewed by 355
Abstract
The different macro and micro geometries of dental implants are parameters that directly affect osseointegration, making them an important area for research. The objective of this preclinical study was to compare, through histological and histomorphometric analyses, the biological response of two different dental [...] Read more.
The different macro and micro geometries of dental implants are parameters that directly affect osseointegration, making them an important area for research. The objective of this preclinical study was to compare, through histological and histomorphometric analyses, the biological response of two different dental implant surfaces in osseointegration. Surface morphology and chemistry were characterized by SEM/EDX, optical-emission spectroscopy, protein adsorption (BSA), and adipose-derived stem-cell morphology. For the in vivo arm, ten commercially pure titanium implants (n = 5 LS160 + 5 SBAE) were placed bilaterally in the tibiae of five skeletally mature New Zealand rabbits (one implant of each surface per animal). After six weeks, undecalcified sections were prepared and bone-to-implant contact (BIC) and bone-area-fraction occupancy (BAFO) were quantified histomorphometrically. Data normality was confirmed with the Shapiro–Wilk test; paired two-tailed Student’s t-tests were applied (α = 0.05). Results: The descriptive histological analysis showed a fraction of pre-existing bone in all experimental groups, which probably ensured primary stability. Adjacent to this area, it was possible to observe peri-implant newformed bone in all tested groups. The results of the histomorphometric analysis of BIC and BAFO were considered normal by the Shapiro–Wilk test (p > 0.05); after six weeks of implantation, the BIC values for the LS160 and SBAE groups were 44.13 (15.83–72.43) and 39.24 (10.72–89.21), respectively. The analysis of variance (ANOVA and Tukey’s post-test) showed no statistical differences between the groups tested. Likewise, the bone volume density showed no statistical differences between the groups (ANOVA and Tukey’s post-test) with averages of 41.27 (C.I. 24.00–58.55) and 26.52 (C.I. −17.51–70.54) in the LS160 and SBAE groups, respectively. Although both surfaces showed similar osseointegration after six weeks, the new surface appears to be a promising, eco-friendly alternative to SBAE. Future studies with shorter time points and larger samples are needed to assess early biological responses. Full article
(This article belongs to the Section Biomaterials)
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17 pages, 2275 KB  
Article
Multi-Scale LAI Estimation Integrating LiDAR Penetration Index and Point Cloud Texture Features
by Zhaolong Li, Ziyan Zhang, Yuanyong Dian, Shangshu Cai and Zhulin Chen
Forests 2025, 16(8), 1321; https://doi.org/10.3390/f16081321 - 13 Aug 2025
Viewed by 233
Abstract
Leaf Area Index (LAI) is a critical biophysical parameter for characterizing vegetation canopy structure and function. However, fine-scale LAI estimation remains challenging due to limitations in spatial resolution and structural detail in traditional remote sensing data and the insufficiency of single-index models like [...] Read more.
Leaf Area Index (LAI) is a critical biophysical parameter for characterizing vegetation canopy structure and function. However, fine-scale LAI estimation remains challenging due to limitations in spatial resolution and structural detail in traditional remote sensing data and the insufficiency of single-index models like the LiDAR Penetration Index (LPI) in capturing canopy complexity. This study proposes a multi-scale LAI estimation approach integrating high-density UAV-based LiDAR data with LPI and point cloud texture features. A total of 40 field-sampled plots were used to develop and validate the model. LPI was computed at three spatial scales (5 m, 10 m, and 15 m) and corrected using a scale-specific adjustment coefficient (μ). Texture features including roughness and curvature were extracted and combined with LPI in a multiple linear regression model. Results showed that μ = 15 provided the optimal LPI correction, with the 10 m scale yielding the best model performance (R2 = 0.40, RMSE = 0.35). Incorporating texture features moderately improved estimation accuracy (R2 = 0.49, RMSE = 0.32). The findings confirm that integrating structural metrics enhances LAI prediction and that spatial scale selection is crucial, with 10 m identified as optimal for this study area. This method offers a practical and scalable solution for improving LAI retrieval using UAV-based LiDAR in heterogeneous forest environments. Full article
(This article belongs to the Section Forest Inventory, Modeling and Remote Sensing)
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19 pages, 3236 KB  
Article
Effect of Microstructure and Crystallographic Texture on the Fracture Toughness Anisotropy of LPBF IN718
by José David Perez-Ruiz, Wilmer Velilla-Díaz, Mikel Abasolo, Gaizka Gómez Escudero and Luis Norberto López de Lacalle
Materials 2025, 18(16), 3737; https://doi.org/10.3390/ma18163737 - 10 Aug 2025
Viewed by 379
Abstract
Fracture toughness anisotropy is a key concern in IN718 components produced by Laser Powder Bed Fusion (LPBF), due to their strong crystallographic texture and characteristic lamellar microstructure. In this study, the effect of grain orientation on fracture toughness was evaluated by testing two [...] Read more.
Fracture toughness anisotropy is a key concern in IN718 components produced by Laser Powder Bed Fusion (LPBF), due to their strong crystallographic texture and characteristic lamellar microstructure. In this study, the effect of grain orientation on fracture toughness was evaluated by testing two LPBF IN718 builds with the same laser scanning strategy (R0), but with two different orientations: vertical (R0-0) and 45° inclined (R0-45) relative to the build direction. The mechanical response was assessed through compact tension (CT) tests following ASTM E399 and ASTM E1820 standards. Results show that the R0-45 specimens exhibited a fracture toughness nearly 2.5 times higher than R0-0 specimens. Detailed microstructural analysis, supported by EBSD and SEM, reveals that the higher toughness in the R0-45 orientation is linked to a combination of smaller effective grain size along the crack path, higher levels of geometrically necessary dislocations (GND), and increased kernel average misorientation (KAM), which collectively enhance plastic accommodation and crack-tip shielding. These findings support and reinforce the established understanding of the relationship between microstructure and anisotropic fracture behavior in LPBF IN718, facilitating its practical application in the design and orientation of additively manufactured components. Full article
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18 pages, 7997 KB  
Article
Cryogenic Tensile Strength of 1.6 GPa in a Precipitation-Hardened (NiCoCr)99.25C0.75 Medium-Entropy Alloy Fabricated via Laser Powder Bed Fusion
by So-Yeon Park, Young-Kyun Kim, Hyoung Seop Kim and Kee-Ahn Lee
Materials 2025, 18(15), 3656; https://doi.org/10.3390/ma18153656 - 4 Aug 2025
Viewed by 426
Abstract
A (NiCoCr)99.25C0.75 medium entropy alloy (MEA) was developed via laser powder bed fusion (LPBF) using pre-alloyed powder feedstock containing 0.75 at%C, followed by a precipitation heat treatment. The as-built alloy exhibited high density (>99.9%), columnar grains, fine substructures, and strong [...] Read more.
A (NiCoCr)99.25C0.75 medium entropy alloy (MEA) was developed via laser powder bed fusion (LPBF) using pre-alloyed powder feedstock containing 0.75 at%C, followed by a precipitation heat treatment. The as-built alloy exhibited high density (>99.9%), columnar grains, fine substructures, and strong <111> texture. Heat treatment at 700 °C for 1 h promoted the precipitation of Cr-rich carbides (Cr23C6) along grain and substructure boundaries, which stabilized the microstructure through Zener pinning and the consumption of carbon from the matrix. The heat-treated alloy achieved excellent cryogenic tensile properties at 77 K, with a yield strength of 1230 MPa and an ultimate tensile strength of 1.6 GPa. Compared to previously reported LPBF-built NiCoCr-based MEAs, this alloy exhibited superior strength at both room and cryogenic temperatures, indicating its potential for structural applications in extreme environments. Deformation mechanisms at cryogenic temperature revealed abundant deformation twinning, stacking faults, and strong dislocation–precipitate interactions. These features contributed to dislocation locking, resulting in a work hardening rate higher than that observed at room temperature. This study demonstrates that carbon addition and heat treatment can effectively tune the stacking fault energy and stabilize substructures, leading to enhanced cryogenic mechanical performance of LPBF-built NiCoCr MEAs. Full article
(This article belongs to the Special Issue High-Entropy Alloys: Synthesis, Characterization, and Applications)
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11 pages, 2733 KB  
Article
Laser Texturing of Tungsten Carbide (WC-Co): Effects on Adhesion and Stress Relief in CVD Diamond Films
by Argemiro Pentian Junior, José Vieira da Silva Neto, Javier Sierra Gómez, Evaldo José Corat and Vladimir Jesus Trava-Airoldi
Surfaces 2025, 8(3), 54; https://doi.org/10.3390/surfaces8030054 - 30 Jul 2025
Viewed by 354
Abstract
This study proposes a laser texturing method to optimize adhesion and minimize residual stresses in CVD diamond films deposited on tungsten carbide (WC-Co). WC-5.8 wt% Co substrates were textured with quadrangular pyramidal patterns (35 µm) using a 1064 nm nanosecond-pulsed laser, followed by [...] Read more.
This study proposes a laser texturing method to optimize adhesion and minimize residual stresses in CVD diamond films deposited on tungsten carbide (WC-Co). WC-5.8 wt% Co substrates were textured with quadrangular pyramidal patterns (35 µm) using a 1064 nm nanosecond-pulsed laser, followed by chemical treatment (Murakami’s solution + aqua regia) to remove surface cobalt. Diamond films were grown via HFCVD and characterized by Raman spectroscopy, EDS, and Rockwell indentation. The results demonstrate that pyramidal texturing increased the surface area by a factor of 58, promoting effective mechanical interlocking and reducing compressive stresses to −1.4 GPa. Indentation tests revealed suppression of interfacial cracks, with propagation paths deflected toward textured regions. The pyramidal geometry exhibited superior cutting post-deposition cooling time for stress relief from 3 to 1 h. These findings highlight the potential of laser texturing for high-performance machining tool applications. Full article
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15 pages, 2504 KB  
Article
The Effect of the Interaction of Intense Low-Energy Radiation with a Zinc-Oxide-Based Material
by Ihor Virt, Piotr Potera, Nazar Barchuk and Mykola Chekailo
Crystals 2025, 15(8), 685; https://doi.org/10.3390/cryst15080685 - 28 Jul 2025
Viewed by 287
Abstract
Laser annealing of oxide functional thin films makes them compatible with substrates of various types, especially flexible materials. The effects of optical annealing on Ni-doped ZnO thin films were the subject of investigation and analysis in this study. Using pulsed laser deposition, we [...] Read more.
Laser annealing of oxide functional thin films makes them compatible with substrates of various types, especially flexible materials. The effects of optical annealing on Ni-doped ZnO thin films were the subject of investigation and analysis in this study. Using pulsed laser deposition, we deposited polycrystalline ZnNiO films on sapphire and silicon substrates. The deposited film was annealed by laser heating. A continuous CO2 laser was used for this purpose. The uniformly distributed long-wavelength radiation of the CO2 laser can penetrate deeper from the surface of the thin film compared to short-wavelength lasers such as UV and IR lasers. After growth, optical post-annealing processes were applied to improve the conductive properties of the films. The crystallinity and surface morphology of the grown films and annealed films were analyzed using SEM, and their electrical parameters were evaluated using van der Pauw effect measurements. We used electrical conductivity measurements and investigated the photovoltaic properties of the ZnNiO film. After CO2 laser annealing, changes in both the crystalline structure and surface appearance of ZnO were evident. Subsequent to laser annealing, the crystallinity of ZnO showed both change and degradation. High-power CO2 laser annealing changed the structure to a mixed grain size. Surface nanostructuring occurred. This was confirmed by SEM morphological studies. After irradiation, the electrical conductivity of the films increased from 0.06 Sm/cm to 0.31 Sm/cm. The lifetime of non-equilibrium charge carriers decreased from 2.0·10−9 s to 1.2·10−9 s. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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19 pages, 6832 KB  
Article
Study on the Optimization of Textured Coating Tool Parameters Under Thermal Assisted Process Conditions
by Xin Tong, Xiyue Wang, Xinyu Li and Baiyi Wang
Coatings 2025, 15(8), 876; https://doi.org/10.3390/coatings15080876 - 25 Jul 2025
Viewed by 369
Abstract
As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because [...] Read more.
As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because of the fast cooling and heating processing method of laser, there are defects such as remelted layer stacking and micro-cracks on the surface after processing. This study introduces a preheating-assisted technology aimed at optimizing the milling performance of textured coated tools. A milling test platform was established to evaluate the performance of these tools on titanium alloys under thermally assisted conditions. The face-centered cubic response surface methodology, as part of the central composite design (CCD) experimental framework, was employed to investigate the interaction effects of micro-texture preparation parameters and thermal assistance temperature on milling performance. The findings indicate a significant correlation between thermal assistance temperature and tool milling performance, suggesting that an appropriately selected thermal assistance temperature can enhance both the milling efficiency of the tool and the surface quality of the titanium alloy. Utilizing the response surface methodology, a multi-objective optimization of the textured coating tool-preparation process was conducted, resulting in the following optimized parameters: laser power of 45 W, scanning speed of 1576 mm/s, the number of scans was 7, micro-texture spacing of 130 μm, micro-texture diameter of 30 μm, and a heat-assisted temperature of 675.15 K. Finally, the experimental platform of optimization results is built, which proves that the optimization results are accurate and reliable, and provides theoretical basis and technical support for the preparation process of textured coating tools. It is of great significance to realize high-precision and high-quality machining of difficult-to-machine materials such as titanium alloy. Full article
(This article belongs to the Special Issue Cutting Performance of Coated Tools)
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38 pages, 12524 KB  
Article
Therapeutic Efficacy of Plant-Derived Exosomes for Advanced Scar Treatment: Quantitative Analysis Using Standardized Assessment Scales
by Lidia Majewska, Agnieszka Kondraciuk, Iwona Paciepnik, Agnieszka Budzyńska and Karolina Dorosz
Pharmaceuticals 2025, 18(8), 1103; https://doi.org/10.3390/ph18081103 - 25 Jul 2025
Viewed by 1137
Abstract
Background: Wound healing and scar management remain significant challenges in dermatology and aesthetic medicine. Recent advances in regenerative medicine have introduced plant-derived exosome-like nanoparticles (PDENs) as potential therapeutic agents due to their bioactive properties. This study examines the clinical application of rose [...] Read more.
Background: Wound healing and scar management remain significant challenges in dermatology and aesthetic medicine. Recent advances in regenerative medicine have introduced plant-derived exosome-like nanoparticles (PDENs) as potential therapeutic agents due to their bioactive properties. This study examines the clinical application of rose stem cell exosomes (RSCEs) in combination with established treatments for managing different types of scars. Methods: A case series of four patients with different scar etiologies (dog bite, hot oil burn, forehead trauma, and facial laser treatment complications) was treated with RSCEs in combination with microneedling (Dermapen 4.0, 0.2–0.4 mm depth) and/or thulium laser therapy (Lutronic Ultra MD, 8–14 J), or as a standalone topical treatment. All cases underwent sequential treatments over periods ranging from two to four months, with comprehensive photographic documentation of the progression. The efficacy was assessed through clinical photography and objective evaluation using the modified Vancouver Scar Scale (mVSS) and the Patient and Observer Scar Assessment Scale (POSAS), along with assessment of scar appearance, texture, and coloration. Results: All cases demonstrated progressive improvement throughout the treatment course. The dog bite scar showed significant objective improvement, with a 71% reduction in modified Vancouver Scar Scale score (from 7/13 to 2/13) and a 61% improvement in Patient and Observer Scar Assessment Scale scores after four combined treatments. The forehead trauma case exhibited similar outcomes, with a 71% improvement in mVSS score and 55–57% improvement in POSAS scores. The hot oil burn case displayed the most dramatic improvement, with a 78% reduction in mVSS score and over 70% improvement in POSAS scores, resulting in near-complete resolution without visible scarring. The facial laser complication case showed a 75% reduction in mVSS score and ~70% improvement in POSAS scores using only topical exosome application without device-based treatments. Clinical improvements across all cases included reduction in elevation, improved texture, decreased erythema, and better integration with surrounding skin. No adverse effects were reported in any of the cases. Conclusions: This preliminary case series suggests that plant-derived exosome-like nanoparticles, specifically rose stem cell exosomes (RSCEs), may enhance scar treatment outcomes when combined with microneedling and laser therapy, or even as a standalone topical treatment. The documented objective improvements, measured by standardized scar assessment scales, along with clinical enhancements in scar appearance, texture, and coloration across different scar etiologies—dog bite, burn, traumatic injury, and iatrogenic laser damage—suggest that this approach may offer a valuable addition to the current armamentarium of scar management strategies. Notably, the successful treatment of laser-induced complications using only topical exosome application demonstrates the versatility and potential of this therapeutic modality. Full article
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22 pages, 16125 KB  
Article
Toward an Efficient and Robust Process–Structure Prediction Framework for Filigree L-PBF 316L Stainless Steel Structures
by Yu Qiao, Marius Grad and Aida Nonn
Metals 2025, 15(7), 812; https://doi.org/10.3390/met15070812 - 20 Jul 2025
Viewed by 748
Abstract
Additive manufacturing (AM), particularly laser powder bed fusion (L-PBF), provides unmatched design flexibility for creating intricate steel structures with minimal post-processing. However, adopting L-PBF for high-performance applications is difficult due to the challenge of predicting microstructure evolution. This is because the process is [...] Read more.
Additive manufacturing (AM), particularly laser powder bed fusion (L-PBF), provides unmatched design flexibility for creating intricate steel structures with minimal post-processing. However, adopting L-PBF for high-performance applications is difficult due to the challenge of predicting microstructure evolution. This is because the process is sensitive to many parameters and has a complex thermal history. Thin-walled geometries present an added challenge because their dimensions often approach the scale of individual grains. Thus, microstructure becomes a critical factor in the overall integrity of the component. This study focuses on applying cellular automata (CA) modeling to establish robust and efficient process–structure relationships in L-PBF of 316L stainless steel. The CA framework simulates solidification-driven grain evolution and texture development across various processing conditions. Model predictions are evaluated against experimental electron backscatter diffraction (EBSD) data, with additional quantitative comparisons based on texture and morphology metrics. The results demonstrate that CA simulations calibrated with relevant process parameters can effectively reproduce key microstructural features, including grain size distributions, aspect ratios, and texture components, observed in thin-walled L-PBF structures. This work highlights the strengths and limitations of CA-based modeling and supports its role in reliably designing and optimizing complex L-PBF components. Full article
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14 pages, 4871 KB  
Article
Study on Laser Surface Texturing and Wettability Control of Silicon Nitride Ceramic
by Hong-Jian Wang, Jing-De Huang, Bo Wang, Yang Zhang and Jin Wang
Micromachines 2025, 16(7), 819; https://doi.org/10.3390/mi16070819 - 17 Jul 2025
Viewed by 349
Abstract
Silicon nitride (Si3N4) ceramic is widely used in the production of structural components. The surface wettability is closely related to the service life of materials. Laser surface texturing is considered an effective method for controlling surface wettability by processing [...] Read more.
Silicon nitride (Si3N4) ceramic is widely used in the production of structural components. The surface wettability is closely related to the service life of materials. Laser surface texturing is considered an effective method for controlling surface wettability by processing specific patterns. This research focused on the laser surface texturing of a Si3N4 ceramic, employing rectangular patterns instead of the typical dimple designs, as these had promising applications in heat transfer and hydrodynamic lubrication. The effects of scanning speed and number of scans on the change of the morphologies and dimensions of the grooves were investigated. The results indicated that the higher scanning speed and fewer number of scans resulted in less damage to the textured surface. As the scanning speed increased, the width and depth of the grooves decreased significantly first, and then fluctuated. Conversely, increasing the number of scans led to an increase in the width and depth of the grooves, eventually stabilizing. The analysis of the elemental composition of different areas on the textured surface presented a notable increase in oxygen content at the grooves, while Si and N levels decreased. It was mainly caused by the chemical reaction between Si3N4 ceramic and oxygen during laser surface texturing in an air environment. This study also assessed the wettability of the textured surface, finding that the contact angle of the water droplet was significantly affected by the groove dimensions. After laser surface texturing, the contact angle increased from 35.51 ± 0.33° to 57.52 ± 1.83°. Improved wettability was associated with smaller groove volume, indicating better hydrophilicity at lower scanning speed and enhanced hydrophobicity with a fewer number of scans. Full article
(This article belongs to the Special Issue Advances in Digital Manufacturing and Nano Fabrication)
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22 pages, 11295 KB  
Article
Process-Driven Structural and Property Evolution in Laser Powder Bed Fusion of a Newly Developed AISI 316L Stainless Steel
by Amir Behjat, Morteza Shamanian, Fazlollah Sadeghi, Mohammad Hossein Mosallanejad and Abdollah Saboori
Materials 2025, 18(14), 3343; https://doi.org/10.3390/ma18143343 - 16 Jul 2025
Viewed by 415
Abstract
The lack of new materials with desired processability and functional characteristics remains a challenge for metal additive manufacturing (AM). Therefore, in this work, a new promising AISI 316L-based alloy with better performance compared to the commercially available one is developed via the laser [...] Read more.
The lack of new materials with desired processability and functional characteristics remains a challenge for metal additive manufacturing (AM). Therefore, in this work, a new promising AISI 316L-based alloy with better performance compared to the commercially available one is developed via the laser powder bed fusion (L-PBF) process. Moreover, establishing process–structure–properties linkages is a critical point that should be evaluated carefully before adding newly developed alloys into the AM market. Hence, the current study investigates the influences of various process parameters on the as-built quality and microstructure of the newly developed alloy. The results revealed that increasing laser energy density led to reduced porosity and surface roughness, likely due to enhanced melting and solidification. Microstructural analysis revealed a uniform distribution of copper within the austenite phase without forming any agglomeration or secondary phases. Electron backscatter diffraction analysis indicated a strong texture along the build direction with a gradual increase in Goss texture at higher energy densities. Grain boundary regions exhibited higher local misorientation and dislocation density. These findings suggest that changing the process parameters of the L-PBF process is a promising method for developing tailored microstructures and chemical compositions of commercially available AISI 316L stainless steel. Full article
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