Search Results (581)

The Mesozoic dykes in the Xingcheng area of western Liaoning Province in China were investigated through an integrated study involving zircon U–Pb geochronology, whole-rock geochemistry, and zircon Hf isotopic compositions to elucidate their emplacement phases, petrogenesis, and tectonic setting. The dykes are classified into two groups: felsic (granite porphyry, granite aplite) and mafic (diabase, lamprophyre). Emplacement occurred in four discrete phases: Late Triassic (229–212 Ma), Early Jurassic (ca. 179 Ma), Late Jurassic (162–152 Ma), and Early Cretaceous (133–102 Ma). The felsic dykes are characterized by high SiO₂ and alkali contents, low TFeO and MgO abundances, and belong to the high-K calc-alkaline I-type granite series. The mafic dykes exhibit low SiO₂, elevated MgO, and high Na₂O contents, displaying both alkaline and calc-alkaline affinities. Both dyke suites are consistently enriched in light rare earth elements (LREEs) and large-ion lithophile elements (LILEs), and depleted in heavy rare earth elements (HREEs) and high field-strength elements (HFSEs). Zircon ε_Hf(t) values for the felsic dykes range from −22.3 to −7.4, corresponding to two-stage model ages (T_DM2) of 2613–1729 Ma, indicating derivation from partial melting of Neoarchean to Paleoproterozoic crustal material. Late Jurassic mafic dykes yield ε_Hf(t) values between −27.8 and −20.2, consistent with an origin from partial melting of enriched lithospheric mantle. In contrast, Early Cretaceous mafic dykes display a bimodal ε_Hf(t) distribution (−12.9 to −9.5 and +4.3 to +8.4), suggesting a predominant enriched mantle source with variable inputs from depleted mantle components. Integrated with regional tectonic reconstructions, the data indicate that the Xingcheng area evolved within a post-collisional extensional regime following the amalgamation of the North China Craton and the Central Asian Orogenic Belt during the Late Triassic. The Jurassic magmatic pulses are attributed to an active continental margin setting associated with subduction of the Paleo-Pacific Plate, whereas the Early Cretaceous phase reflects regional extension triggered by rollback of the subducting Paleo-Pacific slab. Full article

Waste from the fruit juice industry presents high sugar and phenolic contents, high humidity and biological activities and cumbersome disposal or low-added valorization. Orange-peel waste (OPW) represents 35–55% w/w of processed fruit, with oranges being the main citric crop. OPW saccharification leads to sugar-rich hydrolysates that can be further processed via fermentative and catalytic routes. In this work, OPW enzymatic hydrolysis was studied via batch and fed-batch processing using either a 50 mM citrate buffer or a 9 g/L NaCl solution with pH control by adding CaCO₃ to ensure high enzyme activity across the enzymatic process. Preliminary runs showed that particle size of 3.4 mm diameter and a 300 r.p.m. stirring speed, a six-blade Rushton turbine and wall baffles were adequate to reach high sugar yields in batch. Further scale-up in batch at medium solid loading (12.5% w/w) and fed-batch operation at high-solid loading (20% w/w) led to high yields and glucose and fermentable sugars (up to 74 and 136 g/L, respectively, when using the saline solution and CaCO₃ as pH-controlling agent, in only 50 h; notably shorter and higher than when using the citrate buffer). Fractal kinetic models have been shown to accurately represent the compositional change across all batch and fed-batch conditions, highlighting NaCl reaction medium and alkali-driven pH control as the most appropriate approach to achieve high yields at low process times, a promising result for further developments at demonstration and industrial scales using automatic pH control. Full article

Sodium sulfate-activated slag cement is considered a highly promising low-carbon cementitious material; however, its application is limited by low early-age activation efficiency and slow strength development. This study aims to systematically elucidate the coupled regulatory mechanism of alkalinity (2% and 4% Na₂O equivalent) and sodium sulfate dosage on the performance of alkali-activated slag (AAS). Under standard curing conditions (20 ± 2 °C, relative humidity ≥ 95%), the macroscopic properties of the samples (workability, setting time, and compressive strength) and the evolution of their microstructure (analyzed by XRD, FTIR, and SEM-EDS) were evaluated. The results indicate that the effect of sodium sulfate on alkali-activated slag (AAS) strongly depends on the alkalinity. Under low-alkalinity conditions (2% Na₂O), sodium sulfate exhibits a synergistic activation effect by increasing the ionic concentration, promoting slag depolymerization and the nucleation of ettringite (AFt). Specifically, compared with the control, incorporating 6 wt% sodium sulfate (N2S6 mix) increased compressive strength by approximately 82% at 3 days and 21% at 28 days. In contrast, under high-alkalinity conditions (4% Na₂O), excessive sodium sulfate (≥2 wt%) shows an inhibitory effect. This is likely because an excess of sodium sulfate interferes with the normal polymerization pathways of the aluminosilicate network, suppressing the formation of the primary C-(A)-S-H gel and thus significantly reducing later-age strength. Microstructural analysis revealed that the hydration products in the composite-activated system mainly consist of C-(A)-S-H gel, ettringite (AFt), monosulfate (AFm), and hydrotalcite. This study investigates the observed kinetic trends of anion-competitive hydration under different alkalinity conditions, providing a theoretical basis for the mix design of low-carbon alkali-activated materials and the valorization of coal chemical industrial salts. Full article

The copper industry generates nearly 25 million tons of slag annually, which is stockpiled or landfilled, leading to land occupation and the potential for soil and water contamination alongside the environmental burden of the construction sector, which accounts for up to 9% of global CO₂ emissions and massive raw material consumption. The need for low-carbon, resource-efficient binders has spurred interest in geopolymerization, or the alkali activation of aluminosilicate residues, as a pathway to valorize industrial by-products. The objective of this review is to analyze, synthesize, and critically evaluate the scientific evidence on alkali-activated materials derived from Cu slag, emphasizing the synthesis parameters, mechanical and durability behavior, and environmental performance. The review applies the PRISMA 2020 methodology. The analysis of the 57 reports shows that copper slag—used alone or with metakaolin or blast furnace slag—can produce alkali-activated materials with high compressive strength, refined pore structures, and cradle-to-gate CO₂ reductions of up to 80%. Cu slag is not a chemically homogeneous precursor, and its influence on performance depends on the activation strategy and dosage rather than the slag content alone. Overall, this review consolidates dispersed findings, identifies research gaps, and proposes a framework for sustainable valorization in the form of low-carbon construction materials. Full article

This study systematically investigated the alkali activation behavior of construction waste micro-powder (CWM) to develop a low-carbon, high-performance cementitious material. The activator formulation was optimized, the hydration thermodynamics were analyzed, and a kinetics model was constructed to reveal the reaction mechanism. The composite activator (sodium silicate and Portland cement) exhibited a significant synergistic effect, outperforming single activators. The optimal ratio was determined: 40% CWM, 60% Portland cement, and 8% water glass (modulus 1.0), which balances the system’s alkalinity and silicate modulus. Thermogravimetric analysis revealed a notable net weight gain at 3 days, indicating an ongoing secondary hydration reaction. By 7 days, the main hydration was complete, accompanied by microstructural densification, which confirmed the efficiency of the composite activator. A key contribution was the successful application of the Krstulović–Dabić (KD) model to quantify the hydration mechanism. The hydration process evolved sequentially through nucleation and growth (NG, dominant before 0.05~0.15 h), phase boundary reaction (I), and diffusion (D). The period of 0.21–50 h was governed by both I and D, after which D became the sole rate-limiting step. The model yielded the rate constants (K_NG, K_I, K_D), Avrami exponent (n), and transition points (α1, α2), providing a kinetic explanation for the ‘early strength and rapid hardening’ characteristic. In conclusion, this work establishes a material design framework guided by activator optimization, supported by thermodynamics, and explained by kinetics. The KD model proves to be a powerful tool for deciphering the hydration behavior of alkali-activated CWM, offering theoretical guidance for developing sustainable cementitious materials with controllable performance. Full article

This study examined alkali-activated granular aggregates produced from biomass fly ash, coal fly ash, and basalt dust. The work focused on multicomponent industrial waste mixtures activated with two sodium silicate-based systems and on the effect of carbonation curing on aggregate properties. Twelve designed mixtures and reference series were evaluated in terms of particle density, water absorption, and mechanical performance. The response to carbonation was also analysed to assess the potential for CO₂ uptake. Mechanical performance ranged from low to moderate and depended on mixture composition, activator type, and carbonation treatment. In most cases, the blended activator produced higher strength before carbonation than sodium silicate alone, whereas carbonation frequently reduced strength. Mixtures containing more basalt dust and less biomass fly ash generally showed the most favourable combination of properties. The results indicate that these industrial mineral wastes can be used to produce alkali-activated granular aggregates with adjustable properties, while carbonation curing may additionally contribute to phase changes and limited CO₂ binding. Full article

While the petroleum industry undergoes structural adjustments in supply and demand alongside a green and low-carbon transition, water drilling mud generated during oil extraction poses severe environmental challenges. Consequently, addressing the solid waste pollution and disposal issues associated with drilling mud has become critical. In this study, ZSM-5 zeolite was synthesized using water drilling mud as a silicon and aluminum source, inexpensive n-butylamine as a template agent, and a combined approach of alkali-melting activation pre-treatment and seed-directed hydrothermal synthesis. By adjusting key parameters such as water content, template agent dosage, and seed addition, optimal synthesis conditions were determined. Based on these conditions, a series of ZSM-5 zeolites with varying silicon-to-aluminum ratios were synthesized. Characterization results from XRD, TEM, SEM, and N₂ adsorption–desorption experiments revealed that all prepared samples exhibited high crystallinity, regular morphology, and high specific surface area. ²⁷Al MAS NMR results indicated that almost aluminum species were located at the framework structures with four-coordination. In the 1,3,5-triisopropylbenzene cracking reaction, the conversion rate increased with decreasing silicon-to-aluminum ratio, consistent with variations in acid amount. These findings achieve high-value utilization of waste drilling mud, offering a novel pathway for low-cost synthesis of high-performance ZSM-5 zeolite. This breakthrough injects fresh momentum into the petroleum refining industry’s green sustainable development, fostering a win–win scenario that harmonizes ecological conservation with industrial profitability. Full article

Although geopolymer and alkali-activated binders are promoted as low-carbon OPC alternatives, their resource-centric performance remains complex and geographically dependent. This review examines these systems from a resource-efficiency perspective and evaluates alkaline activator demand; precursor availability, including fly ash, slag, calcined clays, and mining residues; and embodied energy across mix designs and curing regimes. Recent mechanical and durability analyses, together with life cycle assessments, reveal important trade-offs in alkali-activated geopolymer systems. Customized precursors may unintentionally compromise their inherent resource efficiency, while the declining availability of industrial waste increasingly competes with alternative waste valorization processes. Developing one-part activator systems and implementing data- or machine-optimized mix designs capable of handling extremely highly variable waste streams will be necessary to achieve meaningful reductions in mineral consumption, energy demand, and emissions. The study reframes these binders as enablers of urban mining and industrial symbiosis. Policy changes toward resource-oriented governance, including performance-based standards, carbon-responsive procurement, and more transparent end-of-waste legislation, are also needed to promote a circular material economy. Strategic, large-scale deployment requires the integration of regional resource mapping with predictive performance modeling to navigate resource constraints in the construction sector. Full article

Clinker-free binders derived from industrial solid wastes are promising for low-carbon construction, but many binder designs still rely on reagent-grade activators. This study investigates carbide slag (CS) as a substitute for a conventional alkali activator route in a waste-derived clinker-free binder composed of fly ash, coal gasification slag, and blast furnace slag. The CS-based binder is benchmarked against unactivated, mechanically processed, and Ca(OH)₂-activated reference binders. The CS-based route shows sustained strength development from 3 to 28 d and achieves 20.04 MPa compressive strength at 28 d, slightly higher than the Ca(OH)₂-activated reference (18.78 MPa). Mercury intrusion porosimetry reveals clear pore refinement: the fraction of pore throats ≤ 50 nm increased to 40.96% in the CS-based binder, compared with 1.50% in the unactivated milled-CGS reference, and the median pore throat decreased to 70.01 nm. Calorimetric kinetic fitting showed that the CS-based binder had a higher fitted cumulative heat release, 58.75 J·g⁻¹, than the Ca(OH)₂-activated reference, 23.36 J·g⁻¹, indicating a more sustained reaction process. FTIR, TG-DTG, XRD, and SEM-EDS further supported differences in gel development and Ca-bearing phase evolution. In particular, the CS-based binder showed a high-temperature mass loss above 600 °C of 14.11%, compared with 5.83% for the Ca(OH)₂-activated reference, and a stronger relative calcite signal. These results show that CS substitution is not equivalent to simple Ca(OH)₂ addition and provides binder-scale evidence for designing waste-derived clinker-free binders with reduced reliance on reagent-grade activation. Full article

Meadow albic soils in the Sanjiang Plain of Northeast China are characterized by a compact plow layer, weak structural stability, low organic matter content, and limited nutrient availability, which restrict crop productivity in maize–soybean rotation systems. A two-year field experiment (2023–2024) was conducted to compare the effects of mineral fertilizer alone (CF) and CF combined with carbon-based organic fertilizer (CF+COF), humic acid organic fertilizer (CF+HA), or biochar-based fertilizer (CF+BC) on soil properties and crop yield. Soil aggregate composition, pH, organic carbon, total nitrogen, alkali-hydrolyzable nitrogen, available phosphorus, available potassium, and enzyme activities were measured together with yield and 100-grain weight. Compared with CF alone, the combined application of organic amendments generally improved soil properties and increased crop yield, although the magnitude and pattern of response differed among materials. CF+COF was more effective in increasing the proportion of medium-sized aggregates, enhancing alkali-hydrolyzable nitrogen and some enzyme activities, and achieving relatively high yields in both maize and soybean seasons. CF+HA showed comparatively balanced effects on aggregate composition and nutrient availability, whereas CF+BC was more effective in maintaining relatively high soil pH, increasing available phosphorus, and promoting larger aggregates at later growth stages. Overall, all three organic amendments combined with mineral fertilizer were beneficial for improving meadow albic soil and increasing crop yield, with CF+COF showing the best overall performance under the conditions of this study. Full article

Fly ash (FA) from Zhundong coal combustion features high alkali/calcium content and a low Si/Al ratio, limiting its potential for conventional utilization. To enable its high-value application, six size-fractionated samples (FA1–FA6) were characterized via laser particle sizing, SEM-EDS, XRF, XRD, FT-IR, and TGA, to elucidate particle-size-dependent physicochemical and thermal properties. The results show that the size distribution centered at 48–150 μm (~71%). With decreasing size, the morphology shifted from irregular aggregates to smooth vitreous spheres. The chemical composition exhibits significant elemental segregation; the SiO₂ content decreases with decreasing particle size, while active components such as CaO, MgO, and Fe₂O₃ are significantly enriched in fine particles. The thermal conversion behavior is regulated by particle size: The combustion reaction under an air atmosphere conforms to the second-order kinetic model, with the activation energy decreasing from 192.73 kJ·mol⁻¹ for coarse particles (>150 μm) to 63.53 kJ·mol⁻¹ for fine particles (<43 μm); under a nitrogen atmosphere, the weight loss originates from the removal of structural water and the decomposition of carbonates, and fine particles exhibit a higher pyrolysis activation energy (504.15 kJ·mol⁻¹) in the high-temperature stage (850–940 °C) due to being rich in high-crystallinity carbonates. The results of this study elucidate the structure–activity relationship of “particle size-composition-activity” for Zhundong coal fly ash and propose a graded utilization scheme where coarse fractions are suitable for low-grade building fillers, while fine fractions can be used as feedstocks for coal pyrolysis catalysts and functional adsorbents, providing a theoretical basis for its targeted resource utilization based on particle size fractionation. Full article

The present study reports the variation of the mechanical properties of engineered metakaolin-based geopolymers synthetized using NaOH-KOH alkali activators and sodium disilicate, investigated after 7 and 28 days of aging by means of unconfined compression tests for mechanical strength analysis. The geopolymers were synthetized by mixing KOH and NaOH in different proportions in the alkaline activating solution, from 0% to 100% of KOH addition, fixing the Si/Al ratio and water content. The binders were synthetized with different curing temperatures. A novel composition using quarry-derived materials (silt from sedimentation lakes) was developed to realize an innovative composite. The materials were characterized by XRD, ESEM-EDS and unconfined compression tests. The mechanical results underlined that the addition of the filler tends to preserve the mechanical properties of the composite. Generally, curing at 40 °C followed by a 28-day aging period for the mixed Na-K geopolymers demonstrated the highest mechanical strength of all the synthesized products, with a maximum strength of 21 MPa. Mixed NaOH-KOH composites generally exhibited lower performances compared to sample consisting solely of 100% NaOH when cured at a temperature of 85 °C. Nonetheless, the synthetized composites reported in this study can have diverse applications across various technological fields requiring low-strength materials. Full article

To respond to the national “double carbon” strategic goal, promote the green and low-carbon transformation of the building materials industry, and develop low-carbon and environmentally friendly grouting materials, this study prepared an alkaline-activated coal gangue-based geopolymer grouting material (AACGM). The effects of CG content, alkali activator modulus, and alkali activator content on material fluidity, setting time, compressive strength, and impermeability were systematically studied using orthogonal tests. The optimal mix ratio was determined and the internal mechanism was revealed by microscopic analysis. The results show that the comprehensive performance is the best when the content of CG is 50%, the modulus of alkali activator is 1.6, and the content of alkali activator is 14%. The primary and secondary order of influence of various factors on the performance is as follows: CG content > alkali activator content > alkali activator modulus. Microscopic analysis revealed that the hydrolysis polymerization products of the material are mainly C-S-H, C-(N)-A-S-H gel, and zeolite-like phase, forming a dense three-dimensional network structure, which is the internal mechanism of its good mechanical and impermeability properties. This study provides a new concept for the utilization of CG, and the prepared materials are of great significance in the field of grouting reinforcement in underground engineering. Full article

The construction sector consumes significant amounts of natural resources and contributes substantially to global CO₂ emissions, making it necessary to develop materials with a reduced environmental impact. In this context, the valorization of reusable industrial waste as secondary raw materials represents a strategic direction for applying circular economy principles and for decarbonizing the construction materials industry. The scientific problem addressed in this review is the urgent need to develop construction materials with a reduced environmental footprint, given that the construction sector is a major consumer of natural resources and a significant contributor to global CO₂ emissions. This challenge requires the identification and critical evaluation of sustainable solutions that support decarbonization and the transition toward a circular economy. The main findings indicate that the valorization of industrial waste offers high decarbonization potential: supplementary cementitious materials (SCMs), such as ground granulated blast furnace slag and fly ash, can reduce CO₂ emissions by approximately 20–50%, while alkali-activated binders and geopolymers achieve reductions of 40–80% compared to Portland cement. These materials also enhance durability, extending service life by 10–20% in aggressive environments, although early-age strength may decrease by 10–30%; recycled aggregates derived from construction and demolition waste (CDW) can substitute up to 100% of natural aggregates, while rubber fibers can increase impact resistance by 30–50% and reduce density by 10–20%. However, key limitations relate to waste variability, heavy metal leaching risks (requiring immobilization efficiencies > 90%), and the relatively low technological maturity of many solutions (TRL < 7), leading to the TRL–CO₂ paradox and highlighting the need for standardization and performance-based regulatory frameworks. The synthesized results indicate that the appropriate integration of industrial waste enables a significant reduction in clinker content, lowers associated CO₂ emissions, and decreases primary energy consumption while maintaining physical–mechanical properties and durability characteristics comparable to or in some cases superior to those of traditional materials, if mix design is based on clear performance criteria, stratified according to the type of waste, dosage used, curing regime, binder chemistry, and the target application. Full article

The global construction industry urgently requires sustainable alternatives to ordinary Portland cement (OPC) to mitigate its immense carbon footprint. Red mud (RM), a highly alkaline bauxite residue, presents tremendous but challenging potential as a supplementary cementitious material. This review systematically bridges the gap between atomic-level interfacial bonding mechanisms and macroscopic engineering performance, highlighting how these properties are significantly dictated by specific RM sources (e.g., Bayer vs. Sintering processes). We first elucidate advanced pretreatment strategies, notably CO₂ mineralization, which synergistically mitigates extreme alkalinity and sequesters carbon. Crucially, the fundamental bonding mechanisms are decoded: beyond physical filling, RM integration induces significant micro-morphological densification via intense aluminosilicate depolymerization—evidenced by the Al[VI] to Al[IV] coordination shift—and the quantitative integration of approximately 40% reactive iron phases into stable Fe-S-H networks. By clearly distinguishing between traditional hydration and clinker-free alkali-activation pathways, we evaluate holistic structural parameters beyond mere 28-day compressive strength (40–67 MPa), explicitly addressing flexural capacity, modulus of elasticity, and volume stability. Environmental assessments confirm exceptional heavy metal immobilization (>95% efficiency, leaching < 0.010 mg/L) and a substantial 50–80% reduction in Global Warming Potential (GWP), provided the environmental burden of alkaline activators is rigorously accounted for. Furthermore, the long-term risk of Alkali–Silica Reaction (ASR) is evaluated as a primary durability concern. Finally, to overcome persistent rheological bottlenecks, this paper highlights transformative future trajectories, particularly data-driven Machine Learning (ML) for complex mix optimization and 3D concrete printing for advanced infrastructure. Ultimately, this review provides a robust theoretical foundation and a pragmatic roadmap for upcycling RM into safe, high-performance, and ultra-low-carbon building materials. Full article