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Search Results (1,227)

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30 pages, 12288 KB  
Article
Experimental Investigation of Four-Point Bending Test Results of GFRP and CFRP Composites Used in Wind Turbine Blades
by Senai Yalçinkaya, Mehmet Fatih Yoldaş and Dudu Mertgenç Yoldaş
Polymers 2025, 17(17), 2412; https://doi.org/10.3390/polym17172412 - 5 Sep 2025
Abstract
The depletion of fossil fuels and the rise of environmental concerns have increased the importance of renewable energy sources, positioning wind energy as a key alternative. Modern wind turbine blades are predominantly manufactured from composite materials due to their light weight, high strength, [...] Read more.
The depletion of fossil fuels and the rise of environmental concerns have increased the importance of renewable energy sources, positioning wind energy as a key alternative. Modern wind turbine blades are predominantly manufactured from composite materials due to their light weight, high strength, and resistance to corrosion. In offshore applications, approximately 95% of the composite content is glass fiber-reinforced polymer (GFRP), while the remaining 5% is carbon fiber-reinforced polymer (CFRP). GFRP is favored for its low cost and fatigue resistance, whereas CFRP offers superior strength and stiffness but is limited by high production costs. This study investigates the durability of adhesively bonded GFRP and CFRP joints under marine exposure. Seven-layer GFRP and eight-layer CFRP laminates were produced using a 90° unidirectional twill weave and prepared in accordance with ASTM D5868-01. Specimens were immersed in natural Aegean Sea water (21 °C, salinity 3.3–3.7%) for 1, 2, and 3 months. Measurements revealed that GFRP absorbed significantly more moisture (1.02%, 2.97%, 3.78%) than CFRP (0.49%, 0.76%, 0.91%). Four-point bending tests conducted according to ASTM D790 showed reductions in Young’s modulus of up to 9.45% for GFRP and 3.48% for CFRP. Scanning electron microscopy (SEM) confirmed that moisture-induced degradation was more severe in GFRP joints compared to CFRP. These findings highlight the critical role of environmental exposure in the mechanical performance of marine composite joints. Full article
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18 pages, 1759 KB  
Article
Colorimetric Detection of Nitrosamines in Human Serum Albumin Using Cysteine-Capped Gold Nanoparticles
by Sayo O. Fakayode, David K. Bwambok, Souvik Banerjee, Prateek Rai, Ronald Okoth, Corinne Kuiters and Ufuoma Benjamin
Sensors 2025, 25(17), 5505; https://doi.org/10.3390/s25175505 - 4 Sep 2025
Abstract
Nitrosamines, including N-nitroso diethylamine (NDEA) have emerged as pharmaceutical impurities and carcinogenic environmental contaminants of grave public health safety concerns. This study reports on the preparation and first use of cysteine–gold nanoparticles (CysAuNPs) for colorimetric detection of NDEA in human serum albumin (HSA) [...] Read more.
Nitrosamines, including N-nitroso diethylamine (NDEA) have emerged as pharmaceutical impurities and carcinogenic environmental contaminants of grave public health safety concerns. This study reports on the preparation and first use of cysteine–gold nanoparticles (CysAuNPs) for colorimetric detection of NDEA in human serum albumin (HSA) under physiological conditions. Molecular docking (MD) and molecular dynamic simulation (MDS) were performed to probe the interaction between NDEA and serum albumin. UV–visible absorption and fluorescence spectroscopy, dynamic light scattering (DLS), and transmission electron microscopy (TEM) imaging were used to characterize the synthesized CysAuNPs. These CysAuNPs show a UV–visible absorbance wavelength maxima (λmax) at 377 nm and emission λmax at 623 nm. Results from DLS measurement revealed the CysAuNPs’ uniform size distribution and high polydispersity index of 0.8. Microscopic imaging using TEM showed that CysAuNPs have spherical to nanoplate-like morphology. The addition of NDEA to HSA in the presence of CysAuNPs resulted in a remarkable increase in the absorbance of human serum albumin. The interaction of NDEA–CysAuNPs–HSA is plausibly facilitated by hydrogen bonding, sulfur linkages, or by Cys–NDEA-induced electrostatic and van der Waal interactions. These are due to the disruption of the disulfide bond linkage in Cys–Cys upon the addition of NDEA, causing the unfolding of the serum albumin and the dispersion of CysAuNPs. The combined use of molecular dynamic simulation and colorimetric experiment provided complementary data that allows robust analysis of NDEA in serum samples. In addition, the low cost of the UV–visible spectrophotometer and the easy preparation and optical sensitivity of CysAuNPs sensors are desirable, allowing the low detection limit of the CysAuNPs sensors, which are capable of detecting as little as 0.35 µM NDEA in serum albumin samples, making the protocol an attractive sensor for rapid detection of nitrosamines in biological samples. Full article
(This article belongs to the Special Issue Feature Papers in Biomedical Sensors 2025)
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23 pages, 5091 KB  
Article
Erosion, Mechanical and Microstructural Evolution of Cement Stabilized Coarse Soil for Embankments
by Adel Belmana, Victor Cavaleiro, Mekki Mellas, Luis Andrade Pais, Hugo A. S. Pinto, Vanessa Gonçalves, Maria Vitoria Morais, André Studart and Leonardo Marchiori
Geotechnics 2025, 5(3), 62; https://doi.org/10.3390/geotechnics5030062 - 4 Sep 2025
Abstract
Internal erosion is a significant issue caused by water flow within soils, resulting in structural collapse of hydraulic structures, particularly in coarse soils located near rivers. These soils typically exhibit granulometric instability due to low clay content, resulting in poor hydraulic and mechanical [...] Read more.
Internal erosion is a significant issue caused by water flow within soils, resulting in structural collapse of hydraulic structures, particularly in coarse soils located near rivers. These soils typically exhibit granulometric instability due to low clay content, resulting in poor hydraulic and mechanical properties. To mitigate this problem, cement treatment is applied as an alternative to soil removal, reducing transportation and storage costs. The hole erosion test (HET) and Crumbs tests, shearing behaviour through consolidated undrained (CU) triaxial, and microstructure analyses regarding scanning electron microscopy (SEM), mercury intrusion porosimeter (MIP) and thermogravimetric analysis (TGA) were conducted for untreated and treated coarse soil specimens with varying cement contents (1%, 2%, and 3%) and curing durations (1, 7, and 28 days). The findings indicate a reduction in the loss of eroded particles and overall stability of treated soils, along with an improvement in mechanical properties. SEM observations reveal the development of hydration gel after treatment, which enhances cohesion within the soil matrix, corroborated by TGA analyses. MIP reveals the formation of a new class of pores, accompanied by a reduction in dry density. This study demonstrates that low cement addition can transform locally unsuitable soils into durable construction materials, reducing environmental impact and supporting sustainable development. Full article
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20 pages, 3004 KB  
Article
Synthesis, Characterization, and Evaluation of Photocatalytic and Gas Sensing Properties of ZnSb2O6 Pellets
by Jacob Morales-Bautista, Héctor Guillén-Bonilla, Lucia Ivonne Juárez-Amador, Alex Guillén-Bonilla, Verónica-María Rodríguez-Betancourtt, Jorge Alberto Ramírez-Ortega, José Trinidad Guillén-Bonilla and María de la Luz Olvera-Amador
Chemosensors 2025, 13(9), 329; https://doi.org/10.3390/chemosensors13090329 - 2 Sep 2025
Viewed by 183
Abstract
This work reports a low-cost, microwave-assisted wet chemistry synthesis of zinc antimonate (ZnSb2O6) powders with a trirutile structure, yielding highly homogeneous, nanometric particles. X-ray diffraction (XRD) confirmed the formation of the trirutile phase with lattice parameters of a = [...] Read more.
This work reports a low-cost, microwave-assisted wet chemistry synthesis of zinc antimonate (ZnSb2O6) powders with a trirutile structure, yielding highly homogeneous, nanometric particles. X-ray diffraction (XRD) confirmed the formation of the trirutile phase with lattice parameters of a = 4.664 Å and c = 9.263 Å, and an estimated crystallite size of 42 nm. UV–vis spectroscopy revealed a bandgap of 3.35 eV. Scanning electron microscopy (SEM) showed that ethylenediamine, as a chelating agent, formed porous microstructures of microrods and cuboids, ideal for enhanced gas adsorption. Brunauer–Emmett–Teller (BET) analysis revealed a specific surface area of 6 m2/g and a total pore volume of 0.0831 cm3/g, indicating a predominantly mesoporous structure. The gas sensing properties of ZnSb2O6 pellets were evaluated in CO and C3H8 atmospheres at 100, 200, and 300 °C. The material exhibited high sensitivity at 300 °C, where the maximum responses were 5.86 for CO at 300 ppm and 1.04 for C3H8 at 500 ppm. The enhanced sensitivity at elevated temperatures was corroborated by a corresponding decrease in electrical resistivity. Furthermore, the material demonstrated effective photocatalytic activity, achieving up to 60% degradation of methylene blue and 50% of malachite green after 300 min of UV irradiation, with the process following first-order reaction kinetics. These results highlight that ZnSb2O6 synthesized by this method is a promising bifunctional material for gas sensing and photocatalytic applications. Full article
(This article belongs to the Special Issue Advanced Chemical Sensors for Gas Detection)
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24 pages, 8771 KB  
Article
Thiamethoxam Sensing Using Gelatin Carbon Dots: Influence of Synthesis and Purification Methods
by Mayara Martins Caetano and Renata Galvão de Lima
Chemosensors 2025, 13(9), 326; https://doi.org/10.3390/chemosensors13090326 - 1 Sep 2025
Viewed by 232
Abstract
This innovative study introduces an eco-conscious and cost-effective approach to synthesizing gelatin-based carbon dots (CDs) via two distinctive methods: hydrothermal processing in a muffle furnace (CDs-MF) and domestic microwave (CDs-MW). Both strategies harness natural, low-cost materials and prioritize simplicity, sustainability, and environmental friendliness, [...] Read more.
This innovative study introduces an eco-conscious and cost-effective approach to synthesizing gelatin-based carbon dots (CDs) via two distinctive methods: hydrothermal processing in a muffle furnace (CDs-MF) and domestic microwave (CDs-MW). Both strategies harness natural, low-cost materials and prioritize simplicity, sustainability, and environmental friendliness, culminating in effective fluorescent sensing of the pesticide thiamethoxam (TMX). For the hydrothermal route, the investigation explores two purification approaches—ultracentrifugation (CDs-MF-C) and 0.22 µm syringe filtration (CDs-MF-F)—while the microwave-derived CDs (CDs-MW) undergo dialysis alone. This study aims to investigate how synthesis and purification impact the CDs structural, morphological, and photophysical characteristics. The difference in size was obtained from transmission electron microscopy (TEM): 30–40 nm for CDs-MF-C, 12–15 nm for CDs-MF-F, and 3–6 nm for CDs-MW. Fluorescence emission performance reveals that CDs-MF-F performs a fluorescence quantum yield of 27%, CDs-MF-C at 23%, and CDs-MW at a modest 3%. All variants exhibit TMX detection via fluorescence quenching through the inner filter effect (IFE). Analytically, CDs-MF-C stands out with the lowest detection limit (LOD = 0.396 ppm) and quantification limit (LOQ = 1.317 ppm), followed by CDs-MF-F (LOD = 0.475 ppm; LOQ = 1.585 ppm) and CDs-MW (LOD = 0.549 ppm; LOQ = 1.831 ppm). These findings emphasize the unique interplay between the synthesis pathway, purification strategy, and functional performance, demonstrating the critical importance of tuning structural properties for optimizing carbon-dot sensors. Full article
(This article belongs to the Special Issue The Recent Progress and Applications of Optical Chemical Sensors)
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20 pages, 4778 KB  
Article
Experimental Study on Bending Fatigue Performance of ADI Gears Under Different Applied Load Levels
by Lijun Wang, Hui Wei, Hsinshen Ho, Bo Hu, Yangyang Li and Dongfei Wang
Materials 2025, 18(16), 3922; https://doi.org/10.3390/ma18163922 - 21 Aug 2025
Viewed by 500
Abstract
As austempered ductile iron (ADI) is a key gear material for meeting the lightweight and cost-effective demands of new energy vehicles, its bending fatigue performance has a direct impact on vehicle transmission efficiency. In the present work, QTD 800 gears were subjected to [...] Read more.
As austempered ductile iron (ADI) is a key gear material for meeting the lightweight and cost-effective demands of new energy vehicles, its bending fatigue performance has a direct impact on vehicle transmission efficiency. In the present work, QTD 800 gears were subjected to bending fatigue testing using a combination of the conventional group method and the staircase method, with considerations given to fatigue life and fatigue limit at different reliability levels. Subsequently, the gears were characterized using optical microscopy and a microhardness tester to examine their metallographic structure and determine their hardness. The results indicate that the bending fatigue limits corresponding to gear reliability levels of 50%, 90%, and 99% are 390.00 MPa, 372.55 MPa, and 358.32 MPa, respectively. It was also observed that higher gear life stability corresponds to a lower sustainable fatigue limit stress. The analyses further reveal that under low loads, the main crack exhibits a relatively straight and smooth propagation trajectory, formed through the slow extension of an existing crack, whereas under high loads, the main crack displays a rough and serrated appearance, arising from the coalescence of microcracks initiated around graphite nodules. Full article
(This article belongs to the Section Metals and Alloys)
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25 pages, 4742 KB  
Article
Design and Evaluation of LLDPE/Epoxy Composite Tiles with YOLOv8-Based Defect Detection for Flooring Applications
by I. Infanta Mary Priya, Siddharth Anand, Aravindan R. Bishwakarma, M. Uma, Sethuramalingam Prabhu and M. M. Reddy
Processes 2025, 13(8), 2568; https://doi.org/10.3390/pr13082568 - 14 Aug 2025
Viewed by 266
Abstract
With the increasing demand for sustainable and cost-effective alternatives in the construction industry, polymer composites have emerged as a promising solution. This study focuses on the development of innovative composite tiles using Linear Low-Density Polyethylene (LLDPE) powder blended with epoxy resin and a [...] Read more.
With the increasing demand for sustainable and cost-effective alternatives in the construction industry, polymer composites have emerged as a promising solution. This study focuses on the development of innovative composite tiles using Linear Low-Density Polyethylene (LLDPE) powder blended with epoxy resin and a hardener as a green substitute for conventional ceramic and cement tiles. LLDPE is recognized for its flexibility, durability, and chemical resistance, making it an effective filler within the epoxy matrix. To optimize its material properties, composite samples were fabricated using three different LLDPE-to-epoxy ratios: 30:70, 40:60, and 50:50. Flexural strength testing revealed that while the 50:50 blend achieved the highest maximum value (29.887 MPa), it also exhibited significant variability, reducing its reliability for practical applications. In contrast, the 40:60 ratio demonstrated more consistent and repeatable flexural strength, ranging from 16 to 20 MPa, which is ideal for flooring applications where mechanical performance under repeated loading is critical. Scanning Electron Microscopy (SEM) images confirmed uniform filler dispersion in the 40:60 mix, further supporting its mechanical consistency. The 30:70 composition showed irregular and erratic behaviour, with values ranging from 11.596 to 25.765 MPa, indicating poor dispersion and increased brittleness. To complement the development of the materials, deep learning techniques were employed for real-time defect detection in the manufactured tiles. Utilizing the YOLOv8 (You Only Look Once version 8) algorithm, this study implemented an automated, vision-based surface monitoring system capable of identifying surface deterioration and defects. A dataset comprising over 100 annotated images was prepared, featuring various surface defects such as cracks, craters, glaze detachment, and tile lacunae, alongside defect-free samples. The integration of machine learning not only enhances quality control in the production process but also offers a scalable solution for defect detection in large-scale manufacturing environments. This research demonstrates a dual approach to material innovation and intelligent defect detection to improve the performance and quality assurance of composite tiles, contributing to sustainable construction practices. Full article
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16 pages, 1880 KB  
Article
Biofilm-Based Biomonitoring of Treated Wastewater Using Bacillus thuringiensis: Toward Sustainable Water Reuse
by Bidisha Sengupta, Olabisi Ogunlewe, Robert Friedfeld, Cephus Bess-Grunewald, Philip Baker and Kefa Onchoke
Sustainability 2025, 17(16), 7272; https://doi.org/10.3390/su17167272 - 12 Aug 2025
Viewed by 340
Abstract
Ensuring the safe reuse or discharge of treated wastewater is critical to achieving environmental sustainability, particularly in regions facing growing water stress. This study introduces a biological approach using Bacillus thuringiensis (Bt) biofilm formation as an indicator of treated wastewater quality from three [...] Read more.
Ensuring the safe reuse or discharge of treated wastewater is critical to achieving environmental sustainability, particularly in regions facing growing water stress. This study introduces a biological approach using Bacillus thuringiensis (Bt) biofilm formation as an indicator of treated wastewater quality from three wastewater treatment plants (WWTPs) in Deep East Texas. Treated wastewater samples were collected from chlorine and sulfur dioxide treatment stages at WWTPs in Nacogdoches, San Augustine, and San Jacinto counties. We assessed biofilm development through optical density and scanning electron microscopy (SEM) and evaluated changes in key anions (F, Cl, NO2, Br, NO3, PO43−, and SO42−) using ion chromatography (IC). A two-tailed Student’s t-test was used to evaluate statistical significance (p ≤ 0.05). Remarkably, biofilm formation occurred in all samples, including those treated with chemical disinfectants, suggesting that microbial activity can still occur post-disinfection. Ion shifts, particularly the depletion of F, NO3, and SO42− and the release of Cl, NO2, and PO43−, highlighted active microbial processes. These findings suggest that Bt biofilms can serve as sensitive, low-cost tools to monitor treated wastewater, offering critical insights into potential reuse risks and supporting more sustainable water management. Full article
(This article belongs to the Special Issue Sustainable Wastewater Management)
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22 pages, 9002 KB  
Article
Systematic Study of Preparing Porous CaCO3 Vaterite Particles for Controlled Drug Release
by Nan Zhang, Binhang Zhao, Pan Yang and Haifei Zhang
Nanomaterials 2025, 15(16), 1227; https://doi.org/10.3390/nano15161227 - 12 Aug 2025
Viewed by 485
Abstract
Porous CaCO3 vaterite particles have been widely used as drug carriers for biomedical applications due to their high biocompatibility and low production costs. However, controlling the particle size and porosity of CaCO3 nanoparticles with the desired crystalline phase is still challenging. [...] Read more.
Porous CaCO3 vaterite particles have been widely used as drug carriers for biomedical applications due to their high biocompatibility and low production costs. However, controlling the particle size and porosity of CaCO3 nanoparticles with the desired crystalline phase is still challenging. In this study, we have systematically investigated the preparation of CaCO3 nanoparticles under various conditions including precursor types/ratios/concentrations, additive concentrations (ethylene glycol), and temperatures. The materials were fully characterized by optical microscopy, scanning and transmission electron microscopy, infrared spectroscopy, powder X-ray diffraction, dynamic laser scattering, thermogravimetric analysis, and gas sorption. The impacts of the reaction parameters were rationalized and the mechanism for the formation of porous vaterite particles was suggested. It was possible to produce porous vaterite nanoparticles (200 nm) under the optimized conditions, which were further used as drug carrier to upload a model drug curcumin. The potential of using these vaterite particles for controlled drug release was demonstrated. Full article
(This article belongs to the Section Inorganic Materials and Metal-Organic Frameworks)
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12 pages, 2983 KB  
Article
Rare-Earth-Element-Doped NiCo Layered Double Hydroxides for High-Efficiency Oxygen Evolution
by Zhihan Li, Wenjing Yi, Qingqing Pang, Meng Zhang and Zhongyi Liu
Catalysts 2025, 15(8), 763; https://doi.org/10.3390/catal15080763 - 9 Aug 2025
Viewed by 608
Abstract
The development of low-cost and high-efficiency oxygen evolution reaction (OER) catalysts is essential to enhance the practicality of electrochemical water splitting for green hydrogen production. Layered double hydroxides (LDHs), especially those based on nickel and cobalt, have attracted attention due to their tunable [...] Read more.
The development of low-cost and high-efficiency oxygen evolution reaction (OER) catalysts is essential to enhance the practicality of electrochemical water splitting for green hydrogen production. Layered double hydroxides (LDHs), especially those based on nickel and cobalt, have attracted attention due to their tunable composition, abundant redox-active sites, and earth-abundant constituents. However, their application is hindered by their limited conductivity and sluggish reaction kinetics. In this study, rare-earth-element-doped NiCo LDHs were synthesized directly on nickel foam through a one-step hydrothermal approach to improve the OER activity by modulating the electronic structure and optimizing the surface morphology. Among the representative catalysts, the incorporation of Sm significantly influenced the microstructure and electronic configuration of the catalyst, as confirmed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). Electrochemical tests showed that the optimized Sm-NiCo LDH achieved a low overpotential of 172 mV at 10 mA cm−2 and a small Tafel slope of 84 mV dec−1 in 1 M KOH, indicating an expanded electrochemically active surface and improved charge transport. Long-term stability tests further showed its durability. These findings suggest that Sm doping enhances the OER performance by increasing active site exposure and promoting efficient charge transfer, offering a promising strategy for designing rare-earth-modified, non-precious-metal-based OER catalysts. Full article
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12 pages, 2532 KB  
Article
Efficient Oxygen Evolution Reaction Performance Achieved by Tri-Doping Modification in Prussian Blue Analogs
by Yanhong Ding, Bin Liu, Haiyan Xiang, Fangqi Ren, Tianzi Xu, Jiayi Liu, Haifeng Xu, Hanzhou Ding, Yirong Zhu and Fusheng Liu
Inorganics 2025, 13(8), 258; https://doi.org/10.3390/inorganics13080258 - 2 Aug 2025
Viewed by 491
Abstract
The high cost of hydrogen production is the primary factor limiting the development of the hydrogen energy industry chain. Additionally, due to the inefficiency of hydrogen production by water electrolysis technology, the development of high-performance catalysts is an effective means of producing low-cost [...] Read more.
The high cost of hydrogen production is the primary factor limiting the development of the hydrogen energy industry chain. Additionally, due to the inefficiency of hydrogen production by water electrolysis technology, the development of high-performance catalysts is an effective means of producing low-cost hydrogen. In water electrolysis technology, the electrocatalytic activity of the electrode affects the kinetics of the oxygen evolution reaction (OER) and the hydrogen evolution rate. This study utilizes the liquid phase co-precipitation method to synthesize three types of Prussian blue analog (PBA) electrocatalytic materials: Fe/PBA(Fe4[Fe(CN)6]3), Fe-Mn/PBA((Fe, Mn)3[Fe(CN)6]2·nH2O), and Fe-Mn-Co/PBA((Mn, Co, Fe)3II[FeIII(CN)6]2·nH2O). X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses show that Fe-Mn-Co/PBA has a smaller particle size and higher crystallinity, and its grain boundary defects provide more active sites for electrochemical reactions. The electrochemical test shows that Fe-Mn-Co/PBA exhibits the best electrochemical performance. The overpotential of the oxygen evolution reaction (OER) under 1 M alkaline electrolyte at 10/50 mA·cm−2 is 270/350 mV, with a Tafel slope of 48 mV·dec−1, and stable electrocatalytic activity is maintained at 5 mA·cm−2. All of these are attributed to the synergistic effect of Fe, Mn, and Co metal ions, grain refinement, and the generation of grain boundary defects and internal stresses. Full article
(This article belongs to the Special Issue Novel Catalysts for Photoelectrochemical Energy Conversion)
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16 pages, 2858 KB  
Article
Reactive Aerosol Jet Printing of Ag Nanoparticles: A New Tool for SERS Substrate Preparation
by Eugenio Gibertini, Lydia Federica Gervasini, Jody Albertazzi, Lorenzo Maria Facchetti, Matteo Tommasini, Valentina Busini and Luca Magagnin
Coatings 2025, 15(8), 900; https://doi.org/10.3390/coatings15080900 - 1 Aug 2025
Viewed by 391
Abstract
The detection of trace chemicals at low and ultra-low concentrations is critical for applications in environmental monitoring, medical diagnostics, food safety and other fields. Conventional detection techniques often lack the required sensitivity, specificity, or cost-effectiveness, making real-time, in situ analysis challenging. Surface-enhanced Raman [...] Read more.
The detection of trace chemicals at low and ultra-low concentrations is critical for applications in environmental monitoring, medical diagnostics, food safety and other fields. Conventional detection techniques often lack the required sensitivity, specificity, or cost-effectiveness, making real-time, in situ analysis challenging. Surface-enhanced Raman spectroscopy (SERS) is a powerful analytical tool, offering improved sensitivity through the enhancement of Raman scattering by plasmonic nanostructures. While noble metals such as Ag and Au are currently the reference choices for SERS substrates, fabrication methods should balance enhancement efficiency, reproducibility and scalability. In this study, we propose a novel approach for SERS substrate fabrication using reactive Aerosol Jet Printing (r-AJP) as an innovative additive manufacturing technique. The r-AJP process enables in-flight Ag seed reduction and nucleation of Ag nanoparticles (NPs) by mixing silver nitrate and ascorbic acid aerosols before deposition, as suggested by computational fluid dynamics (CFD) simulations. The resulting coatings were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses, revealing the formation of nanoporous crystalline Ag agglomerates partially covered by residual matter. The as-prepared SERS substrates exhibited remarkable SERS activity, demonstrating a high enhancement factor (106) for rhodamine (R6G) detection. Our findings highlight the potential of r-AJP as a scalable and cost-effective fabrication strategy for next-generation SERS sensors, paving the way for the development of a new additive manufacturing tool for noble metal material deposition. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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16 pages, 5071 KB  
Article
Effect of Diatomite Content in a Ceramic Paste for Additive Manufacturing
by Pilar Astrid Ramos Casas, Andres Felipe Rubiano-Navarrete, Yolanda Torres-Perez and Edwin Yesid Gomez-Pachon
Ceramics 2025, 8(3), 96; https://doi.org/10.3390/ceramics8030096 - 31 Jul 2025
Viewed by 381
Abstract
Ceramic pastes used in additive manufacturing offer several advantages, including low production costs due to the availability of raw materials and efficient processing methods, as well as a reduced environmental footprint through minimized material waste, optimized resource use, and the inclusion of recyclable [...] Read more.
Ceramic pastes used in additive manufacturing offer several advantages, including low production costs due to the availability of raw materials and efficient processing methods, as well as a reduced environmental footprint through minimized material waste, optimized resource use, and the inclusion of recyclable or sustainably sourced components. This study evaluates the effect of diatomite content in a ceramic paste composed of carboxymethyl cellulose, kaolinite, and feldspar on its extrusion behavior and thermal conductivity, with additional analysis of its implications for microstructure, mechanical properties, and thermal performance. Four ceramic pastes were prepared with diatomite additions of 0, 10, 30, and 60% by weight. Thermal conductivity, extrusion behavior, morphology, and distribution were examined using scanning electron microscopy (SEM), while thermal degradation was assessed through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results show that increasing diatomite content leads to a reduction in thermal conductivity, which ranged from 0.719 W/(m·°C) for the control sample to 0.515 W/(m·°C) for the 60% diatomite sample, as well as an improvement in extrusion behavior. The ceramic paste demonstrated adequate extrusion performance for 3D printing at diatomite contents above 30%. These findings lay the groundwork for future research and optimization in the development of functional ceramic pastes for advanced manufacturing applications. Full article
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17 pages, 1308 KB  
Article
Dual-Functional AgNPs/Magnetic Coal Fly Ash Composite for Wastewater Disinfection and Azo Dye Removal
by Lei Gong, Jiaxin Li, Rui Jin, Menghao Li, Jiajie Peng and Jie Zhu
Molecules 2025, 30(15), 3155; https://doi.org/10.3390/molecules30153155 - 28 Jul 2025
Viewed by 430
Abstract
In this study, we report the development of a novel magnetized coal fly ash-supported nano-silver composite (AgNPs/MCFA) for dual-functional applications in wastewater treatment: the efficient degradation of methyl orange (MO) dye and broad-spectrum antibacterial activity. The composite was synthesized via a facile impregnation–reduction–sintering [...] Read more.
In this study, we report the development of a novel magnetized coal fly ash-supported nano-silver composite (AgNPs/MCFA) for dual-functional applications in wastewater treatment: the efficient degradation of methyl orange (MO) dye and broad-spectrum antibacterial activity. The composite was synthesized via a facile impregnation–reduction–sintering route, utilizing sodium citrate as both a reducing and stabilizing agent. The AgNPs/MCFA composite was systematically characterized through multiple analytical techniques, including Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and vibrating sample magnetometry (VSM). The results confirmed the uniform dispersion of AgNPs (average size: 13.97 nm) on the MCFA matrix, where the formation of chemical bonds (Ag-O-Si) contributed to the enhanced stability of the material. Under optimized conditions (0.5 g·L−1 AgNO3, 250 °C sintering temperature, and 2 h sintering time), AgNPs/MCFA exhibited an exceptional catalytic performance, achieving 99.89% MO degradation within 15 min (pseudo-first-order rate constant ka = 0.3133 min−1) in the presence of NaBH4. The composite also demonstrated potent antibacterial efficacy against Escherichia coli (MIC = 0.5 mg·mL−1) and Staphylococcus aureus (MIC = 2 mg·mL−1), attributed to membrane disruption, intracellular content leakage, and reactive oxygen species generation. Remarkably, AgNPs/MCFA retained >90% catalytic and antibacterial efficiency after five reuse cycles, enabled by its magnetic recoverability. By repurposing industrial waste (coal fly ash) as a low-cost carrier, this work provides a sustainable strategy to mitigate nanoparticle aggregation and environmental risks while enhancing multifunctional performance in water remediation. Full article
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19 pages, 3119 KB  
Article
Aquathermolytic Upgrading of Zarafshanian Extra Heavy Oil Using Ammonium Alum
by Amirjon Ali Akhunov, Firdavs Aliev, Nurali Mukhamadiev, Oscar Facknwie Kahwir, Alexey Dengaev, Mohammed Yasin Majeed, Mustafa Esmaeel, Abdulvahhab Al-Qaz, Oybek Mirzaev and Alexey Vakhin
Molecules 2025, 30(14), 3013; https://doi.org/10.3390/molecules30143013 - 18 Jul 2025
Viewed by 466
Abstract
The growing global demand for energy necessitates the efficient utilization of unconventional petroleum resources, particularly heavy oil reserves. However, extracting, transporting, and processing these resources remain challenging due to their low mobility, low API gravity, and significant concentrations of resins, asphaltenes, heteroatoms, and [...] Read more.
The growing global demand for energy necessitates the efficient utilization of unconventional petroleum resources, particularly heavy oil reserves. However, extracting, transporting, and processing these resources remain challenging due to their low mobility, low API gravity, and significant concentrations of resins, asphaltenes, heteroatoms, and metals. In recent years, various in situ upgrading techniques have been explored to enhance heavy oil quality, with catalytic aquathermolysis emerging as a promising approach. The effectiveness of this process largely depends on the development of cost-effective, environmentally friendly catalysts. This study investigates the upgrading performance of water-soluble ammonium alum, (NH4)Al(SO4)2·12H2O, for an extra-heavy oil sample from the Zarafshan Depression, located along the Tajikistan–Uzbekistan border. Comprehensive analyses demonstrate that the catalyst facilitates the breakdown of heavy oil components, particularly resins and asphaltenes, into lighter fractions. As a result, oil viscosity was significantly reduced by 94%, while sulfur content decreased from 896 ppm to 312 ppm. Furthermore, thermogravimetric (TG-DTG) analysis, coupled with Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and X-ray diffraction (XRD), revealed that the thermal decomposition of ammonium alum produces catalytically active Al2O3 nanoparticles. These findings suggest that ammonium alum is a highly effective water-soluble pre-catalyst for hydrothermal upgrading, offering a viable and sustainable solution for the development of extra-heavy oil fields. Full article
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