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Search Results (282)

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Keywords = mesh topology

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12 pages, 1553 KB  
Article
Enhancing Wireless Sensor Networks with Bluetooth Low-Energy Mesh and Ant Colony Optimization Algorithm
by Hussein S. Mohammed, Hayam K. Mustafa and Omar A. Abdulkareem
Algorithms 2025, 18(9), 571; https://doi.org/10.3390/a18090571 - 10 Sep 2025
Abstract
Wireless Sensor Networks (WSNs) face persistent challenges of uneven energy depletion, limited scalability, and reduced network lifetime, all of which hinder their effectiveness in Internet of Things (IoT) applications. This paper introduces a hybrid framework that integrates Bluetooth Low-Energy (BLE) mesh networking with [...] Read more.
Wireless Sensor Networks (WSNs) face persistent challenges of uneven energy depletion, limited scalability, and reduced network lifetime, all of which hinder their effectiveness in Internet of Things (IoT) applications. This paper introduces a hybrid framework that integrates Bluetooth Low-Energy (BLE) mesh networking with Ant Colony Optimization (ACO) to deliver energy-aware, adaptive routing over a standards-compliant mesh fabric. BLE mesh contributes a resilient many-to-many topology with Friend/Low-Power Node roles that minimize idle listening, while ACO dynamically selects next hops based on residual energy, distance, and link quality to balance load and prevent hot spots. Using large-scale simulations with 1000 nodes over a 1000 × 1000 m field, the proposed BLE-ACO system reduced overall energy consumption by approximately 35%, extended network lifetime by 40%, and improved throughput by 25% compared with conventional BLE forwarding, while also surpassing a LEACH-like clustering baseline. Confidence interval analysis confirmed the statistical robustness of these results. The findings demonstrate that BLE-ACO is a scalable, sustainable, and standards-aligned solution for energy-constrained IoT deployments, particularly in smart cities, industrial automation, and environmental monitoring, where long-term performance and adaptability are critical. Full article
(This article belongs to the Section Combinatorial Optimization, Graph, and Network Algorithms)
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27 pages, 12688 KB  
Article
Near-Field Pressure Signature of New-Concept Supersonic Aircraft Obtained Using Open-Source Approach
by Antimo Glorioso, Francesco Petrosino, Mattia Barbarino and Giuseppe Pezzella
Sci 2025, 7(3), 127; https://doi.org/10.3390/sci7030127 - 9 Sep 2025
Abstract
This study investigates the numerical prediction of the sonic boom phenomenon in supersonic aircraft by evaluating the near-field pressure signatures of three different aeroshapes. Two computational fluid dynamics (CFD) solvers, the open-source SU2 Multiphysics code and ANSYS Fluent, were employed to assess their [...] Read more.
This study investigates the numerical prediction of the sonic boom phenomenon in supersonic aircraft by evaluating the near-field pressure signatures of three different aeroshapes. Two computational fluid dynamics (CFD) solvers, the open-source SU2 Multiphysics code and ANSYS Fluent, were employed to assess their effectiveness in modeling the aerodynamic flow field. A preliminary validation of numerical methods was conducted against numerical data available from the Sonic Boom Prediction Workshops (SBPW) organized by NASA, ensuring simulation reliability. Particular attention is paid to the topology of the mesh grid, exploring hybrid approaches that combine structured and unstructured grids to optimize the accuracy of pressure wave transmission. In addition, different numerical schemes were analyzed to determine the best practices for sonic boom simulations. The proposed methodology was finally applied to three supersonic aircraft developed within the European project MORE&LESS, demonstrating the capability of the model to estimate shock wave generation, evaluate the aeroacoustic performance of different supersonic aeroshapes from Mach 2 to Mach 5, and provide predictions to support ground-level noise assessment. The findings of this study contribute to the definition of a comprehensive workflow for sonic boom evaluation, providing a reliable methodology for exploring future supersonic aircraft designs. Full article
(This article belongs to the Section Computer Sciences, Mathematics and AI)
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23 pages, 5296 KB  
Article
Research on the Lightweight Design of Aviation Generator Rear Cover Utilizing Topology Optimization
by Huazhong Zhang, Hongbiao Yin, Xu Deng, Hengxin Xu and Zhigang Yao
Appl. Sci. 2025, 15(17), 9842; https://doi.org/10.3390/app15179842 - 8 Sep 2025
Abstract
Topology optimization serves as a critical method for promoting lightweight structural design. Traditional methods predominantly focus on mechanical performance evaluation, often neglecting the critical correlation between modal characteristics and structural stiffness. The Evolutionary Structural Optimization (ESO) method is extensively employed in topology optimization; [...] Read more.
Topology optimization serves as a critical method for promoting lightweight structural design. Traditional methods predominantly focus on mechanical performance evaluation, often neglecting the critical correlation between modal characteristics and structural stiffness. The Evolutionary Structural Optimization (ESO) method is extensively employed in topology optimization; however, iterative oscillations lead to issues such as grid divergence and diminished solution quality. To address issues such as iterative oscillations and mesh divergence in the traditional Evolutionary Structural Optimization (ESO) method, this study applies a Simp Evolutionary Structural Optimization (SI-ESO) methodology. This method integrates intermediate density parameters and penalty factors into the progressive structural optimization process, thereby significantly enhancing iterative convergence and model quality. This work applied the optimized SI-ESO method to the lightweight redesign of an aviation generator’s rear cover, with validation conducted through additive manufacturing. Subsequently, the back cover of an aviation generator was redesigned and fabricated utilizing additive manufacturing technology. Empirical results indicate that under maximum stress conditions and employing the same additive process, the maximum deformation of the SI-ESO-optimized model is reduced compared to that of the ESO-designed model. Compared with the original design, the SI-ESO-optimized model achieved a 31% weight reduction, while relative to the ESO-optimized model, it exhibited a 27% lower maximum stress and a 10.53% higher first-order frequency, demonstrating both lightweighting and enhanced structural stiffness. Full article
(This article belongs to the Special Issue Structural Optimization Methods and Applications, 2nd Edition)
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26 pages, 5446 KB  
Article
Comparative Analysis of Structural Efficiency of Steel Bar Hyperbolic Paraboloid Modules
by Jolanta Dzwierzynska and Patrycja Lechwar
Materials 2025, 18(17), 4127; https://doi.org/10.3390/ma18174127 - 2 Sep 2025
Viewed by 539
Abstract
Curved roofs constructed using hyperbolic paraboloid (HP) modules are gaining popularity in structural engineering due to their unique aesthetic and structural advantages. Consequently, these studies have investigated steel bar modules based on HP geometry, focusing on how variations in geometric configuration and bar [...] Read more.
Curved roofs constructed using hyperbolic paraboloid (HP) modules are gaining popularity in structural engineering due to their unique aesthetic and structural advantages. Consequently, these studies have investigated steel bar modules based on HP geometry, focusing on how variations in geometric configuration and bar topology affect internal force distribution and overall structural performance. Each module was designed on a 4 × 4 m square plan, incorporating external bars that formed the spatial frame and internal grid bars that filled the frame’s interior. Parametric modeling was conducted using Dynamo, while structural analysis and design were performed in Autodesk Robot Structural Analysis Professional (ARSAP). Key variables included the vertical displacement of frame corners (0–1.0 m at 0.25 m intervals), the orientation and spacing of internal bar divisions, and the overall mesh topology. A total of 126 structural models were analyzed, representing four distinct bar topology variants, including both planar and non-planar mesh configurations. The results demonstrate that structural efficiency is significantly influenced by the geometry and topology of the internal bar system, with notable differences observed across the various structural types. Computational analysis revealed that asymmetric configurations of non-planar quadrilateral subdivisions yielded the highest efficiency, while symmetric arrangements proved optimal for planar panel applications. These findings, along with observed design trends, offer valuable guidance for the development and optimization of steel bar structures based on HP geometry, applicable to both single-module and multi-module configurations. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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37 pages, 8744 KB  
Article
A Novel Evolutionary Structural Topology Optimization Method Based on Load Path Theory and Element Bearing Capacity
by Jianchang Hou, Zhanpeng Jiang, Xiaolu Huang, Hui Lian, Zijian Liu, Yingbing Sun and Fenghe Wu
Symmetry 2025, 17(9), 1424; https://doi.org/10.3390/sym17091424 - 2 Sep 2025
Viewed by 436
Abstract
Structural topology optimization is a crucial approach for achieving lightweight design. An effective topology optimization algorithm must strike a balance between the objective functions, constraints, and design variables, which essentially reflects the symmetry and tradeoff between the objective and constraints. In this study, [...] Read more.
Structural topology optimization is a crucial approach for achieving lightweight design. An effective topology optimization algorithm must strike a balance between the objective functions, constraints, and design variables, which essentially reflects the symmetry and tradeoff between the objective and constraints. In this study, a topology optimization method grounded in load path theory is proposed. Element bearing capacity is quantified using the element birth and death method, with an explicit formulation derived via finite element theory. The effectiveness in evaluating structural performance is assessed through comparisons with stress distributions and topology optimization density maps. In addition, a novel evaluation index for element bearing capacity is proposed as the objective function in the topology optimization model, which is validated through thin plate optimization. Subsequently, sensitivity redistribution mitigates checkerboard patterns, while mesh filtering suppresses multi-branch structures and prevents local optima. The method is applied for the lightweight design of a triangular arm, with results benchmarked against the variable density method, demonstrating the feasibility and effectiveness of the proposed method. The element bearing capacity seeks to homogenize the load distribution of each element; the technique in this study can be extended to the optimization of symmetric structures. Full article
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18 pages, 2969 KB  
Article
CFD-Based Extensional Stress and Hemolysis Risk Evaluation in the U.S. Food and Drug Administration (FDA) Benchmark Nozzle Configurations
by Mesude Avcı
Fluids 2025, 10(9), 224; https://doi.org/10.3390/fluids10090224 - 27 Aug 2025
Viewed by 357
Abstract
Hemolysis, or the breakdown of red blood cells, observed in medical devices has been a significant concern for many years, particularly when mechanical stress on the cells is considered. This study focuses on evaluating extensional stresses in two configurations of the U.S. Food [...] Read more.
Hemolysis, or the breakdown of red blood cells, observed in medical devices has been a significant concern for many years, particularly when mechanical stress on the cells is considered. This study focuses on evaluating extensional stresses in two configurations of the U.S. Food and Drug Administration (FDA) nozzle: the Gradual Cone (GC) and Sudden Contraction (SC) models. The nozzle geometries were created as 3D models using Ansys Fluent 18.2 and its pre-processing software ICEM CFD. The mesh was constructed with hexahedral elements with O-grid topologies. Effects of varying flow conditions were observed by modeling five experimental cases of the FDA nozzles, including throat Reynolds numbers of 500, 2000, 3500, 5000, and 6500. Hemolysis potentials of FDA nozzle configurations were examined by analyzing the whole domains. Turbulent modeling was used by applying the shear stress transport k-ω (SST k-ω) model. A threshold of 2.8 Pa for extensional stress was observed. Moreover, the most commonly used power law models were applied to the FDA nozzle to see the effect of extensional stress on power law models. Zhang’s power law models gave the lowest standard error, while Giersiepen’s model gave the highest error on hemolysis predictions. Full article
(This article belongs to the Special Issue Advances in Hemodynamics and Related Biological Flows)
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37 pages, 3590 KB  
Article
Efficient Simulation Algorithm and Heuristic Local Optimization Approach for Multiproduct Pipeline Networks
by András Éles and István Heckl
Logistics 2025, 9(3), 114; https://doi.org/10.3390/logistics9030114 - 12 Aug 2025
Viewed by 344
Abstract
Background: Managing multiproduct pipeline systems is a complex task of critical importance in the petroleum industry. Experts frequently rely on simulation tools to design and validate pumping operation schedules. However, existing tools are often problem-specific and too slow to be effectively used for [...] Read more.
Background: Managing multiproduct pipeline systems is a complex task of critical importance in the petroleum industry. Experts frequently rely on simulation tools to design and validate pumping operation schedules. However, existing tools are often problem-specific and too slow to be effectively used for optimization purposes. Methods: In this paper, a new scheduling model is introduced, which inherently eliminates all conflicts except for tank overflows and underflows. A Discrete-Event Simulation algorithm was developed, capable of handling mesh-like pipeline topologies, reverse flows, and interface tracking. The computational performance of the new method is demonstrated using three local search-based optimization variants, including a simulated annealing metaheuristic. Results: A case study was made involving four problems, with 4–6 sites and 5–7 products in mesh-like and straight topologies, respectively, and a large-scale instance. Scheduling horizons of 2–28 days were used. The proposed simulation algorithm significantly outperforms a prior approach in speed, and the optimization algorithms effectively converged to feasible, high-quality schedules for most instances. Conclusions: This paper proposes a novel simulation technique for multiproduct pipeline scheduling along with three local search algorithm variants that demonstrate optimization capabilities. Full article
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22 pages, 936 KB  
Article
Insights into IF-Geodetic Convexity in Intuitionistic Fuzzy Graphs: Harnessing the IF-Geodetic Wiener Index for Global Human Trading Analysis and IF-Geodetic Cover for Gateway Node Identification
by A. M. Anto, R. Rajeshkumar, Ligi E. Preshiba and V. Mary Mettilda Rose
Symmetry 2025, 17(8), 1277; https://doi.org/10.3390/sym17081277 - 8 Aug 2025
Viewed by 246
Abstract
To offer a viewpoint on convexity and connectedness inside intuitionistic fuzzy graphs (IFGs), the paper is devoted to the study of intuitionistic fuzzy geodetic convexity. The paper introduces an algorithm for precise identification and characterization of geodetic pathways in IFGs, supported by a [...] Read more.
To offer a viewpoint on convexity and connectedness inside intuitionistic fuzzy graphs (IFGs), the paper is devoted to the study of intuitionistic fuzzy geodetic convexity. The paper introduces an algorithm for precise identification and characterization of geodetic pathways in IFGs, supported by a Python program. Various properties of IF-geodetic convex sets such as IF-internal and IF-boundary vertices are obtained. Furthermore, this work introduces and characterizes the concepts of geodetic IF-cover, geodetic IF-basis, and geodetic IF-number. Additionally, the study develops the IF-geodetic Wiener index. The scope of the work explores the application of IF-geodetic cover in wireless mesh networks, focusing on the identification of gateway nodes, where symmetry in connectivity patterns enhances network efficiency. A practical implementation of the IF-geodetic Wiener index method in global human trading analysis underscores the real-world implications of the developed concepts, where the efficiency and interpretability of fuzzy geodetic measures are improved by symmetry in network topologies and trade patterns. Full article
(This article belongs to the Special Issue Advances in Graph Theory Ⅱ)
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25 pages, 3258 KB  
Article
MTRSRP: Joint Design of Multi-Triangular Ring and Self-Routing Protocol for BLE Networks
by Tzuen-Wuu Hsieh, Jian-Ping Lin, Chih-Min Yu, Meng-Lin Ku and Li-Chun Wang
Sensors 2025, 25(15), 4773; https://doi.org/10.3390/s25154773 - 3 Aug 2025
Viewed by 344
Abstract
This paper presents the multi-triangular ring and self-routing protocol (MTRSRP), which is a new decentralized strategy designed to boost throughput and network efficiency in multiring scatternets. MTRSRP comprises two primary phases: leader election and scatternet formation, which collaborate to establish an effective multi-triangular [...] Read more.
This paper presents the multi-triangular ring and self-routing protocol (MTRSRP), which is a new decentralized strategy designed to boost throughput and network efficiency in multiring scatternets. MTRSRP comprises two primary phases: leader election and scatternet formation, which collaborate to establish an effective multi-triangular ring topology. In the leader election phase, nodes exchange broadcast messages to gather neighbor information and elect coordinators through a competitive process. The scatternet formation phase determines the optimal number of rings based on the coordinator’s collected node information and predefined rules. The master nodes then send unicast connection requests to establish piconets within the scatternet, following a predefined role table. Intra- and inter-bridge nodes were activated to interconnect the piconets, creating a cohesive multi-triangular ring scatternet. Additionally, MTRSRP incorporates a self-routing addressing scheme within the triangular ring architecture, optimizing packet transmission paths and reducing overhead by utilizing master/slave relationships established during scatternet formation. Simulation results indicate that MTRSRP with dual-bridge connectivity outperforms the cluster-based on-demand routing protocol and Bluetooth low-energy mesh schemes in key network transmission performance metrics such as the transmission rate, packet delay, and delivery ratio. In summary, MTRSRP significantly enhances throughput, optimizes routing paths, and improves network efficiency in multi-ring scatternets through its multi-triangular ring topology and self-routing capabilities. Full article
(This article belongs to the Special Issue Advances in Wireless Sensor and Mobile Networks)
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25 pages, 2129 KB  
Article
Zero-Shot 3D Reconstruction of Industrial Assets: A Completion-to-Reconstruction Framework Trained on Synthetic Data
by Yongjie Xu, Haihua Zhu and Barmak Honarvar Shakibaei Asli
Electronics 2025, 14(15), 2949; https://doi.org/10.3390/electronics14152949 - 24 Jul 2025
Viewed by 453
Abstract
Creating high-fidelity digital twins (DTs) for Industry 4.0 applications, it is fundamentally reliant on the accurate 3D modeling of physical assets, a task complicated by the inherent imperfections of real-world point cloud data. This paper addresses the challenge of reconstructing accurate, watertight, and [...] Read more.
Creating high-fidelity digital twins (DTs) for Industry 4.0 applications, it is fundamentally reliant on the accurate 3D modeling of physical assets, a task complicated by the inherent imperfections of real-world point cloud data. This paper addresses the challenge of reconstructing accurate, watertight, and topologically sound 3D meshes from sparse, noisy, and incomplete point clouds acquired in complex industrial environments. We introduce a robust two-stage completion-to-reconstruction framework, C2R3D-Net, that systematically tackles this problem. The methodology first employs a pretrained, self-supervised point cloud completion network to infer a dense and structurally coherent geometric representation from degraded inputs. Subsequently, a novel adaptive surface reconstruction network generates the final high-fidelity mesh. This network features a hybrid encoder (FKAConv-LSA-DC), which integrates fixed-kernel and deformable convolutions with local self-attention to robustly capture both coarse geometry and fine details, and a boundary-aware multi-head interpolation decoder, which explicitly models sharp edges and thin structures to preserve geometric fidelity. Comprehensive experiments on the large-scale synthetic ShapeNet benchmark demonstrate state-of-the-art performance across all standard metrics. Crucially, we validate the framework’s strong zero-shot generalization capability by deploying the model—trained exclusively on synthetic data—to reconstruct complex assets from a custom-collected industrial dataset without any additional fine-tuning. The results confirm the method’s suitability as a robust and scalable approach for 3D asset modeling, a critical enabling step for creating high-fidelity DTs in demanding, unseen industrial settings. Full article
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26 pages, 9588 KB  
Article
Research and Experimental Verification of an Efficient Subframe Lightweighting Method Integrating SIMP Topology and Size Optimization
by Jihui Zhuang and Fan Zeng
Appl. Sci. 2025, 15(15), 8192; https://doi.org/10.3390/app15158192 - 23 Jul 2025
Cited by 1 | Viewed by 376
Abstract
Under the context of the dual-carbon policy, reducing energy consumption and emissions in automobiles has garnered significant attention, with automotive lightweighting being particularly important. This paper focuses on the lightweight design of automotive subframes, aiming to minimize weight while meeting performance requirements. Research [...] Read more.
Under the context of the dual-carbon policy, reducing energy consumption and emissions in automobiles has garnered significant attention, with automotive lightweighting being particularly important. This paper focuses on the lightweight design of automotive subframes, aiming to minimize weight while meeting performance requirements. Research has revealed that the original subframe allows further room for lightweighting and performance optimization. A topology optimization model was established using the Solid Isotropic Material with Penalization (SIMP) method and solved using the Method of Moving Asymptotes (MMA) algorithm. Integration of the SIMP method was achieved on the Abaqus-Matlab (2022x) platform via Python (3.11.0) and Matlab (R2022a) coding, forming an effective optimization framework. The optimization results provided clear load transfer paths, offering a theoretical basis for geometric model conversion. The subframe model was subsequently reconstructed in CATIA. Material redundancy was identified in the reconstructed subframe model, prompting secondary optimization. Multi-objective size optimization was conducted in OptiStruct, reducing the subframe’s mass from 33.73 kg to 17.84 kg, achieving a 47.1% weight reduction. Static stiffness and modal analyses performed in HyperMesh confirmed that results met all relevant standards. Modal testing revealed a minimal deviation of only −2.7% from the simulation results, validating the feasibility and reliability of the optimized design. This research demonstrates that combining topology optimization with size optimization can significantly reduce weight and enhance subframe performance, providing valuable support for future automotive component design. Full article
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10 pages, 943 KB  
Article
The Impact of Pitch Error on the Dynamics and Transmission Error of Gear Drives
by Krisztián Horváth and Daniel Feszty
Appl. Sci. 2025, 15(14), 7851; https://doi.org/10.3390/app15147851 - 14 Jul 2025
Cited by 1 | Viewed by 407
Abstract
Gear whine noise is governed not only by intentional microgeometry modifications but also by unavoidable pitch (indexing) deviation. This study presents a workflow that couples a tooth-resolved surface scan with a calibrated pitch-deviation table, both imported into a multibody dynamics (MBD) model built [...] Read more.
Gear whine noise is governed not only by intentional microgeometry modifications but also by unavoidable pitch (indexing) deviation. This study presents a workflow that couples a tooth-resolved surface scan with a calibrated pitch-deviation table, both imported into a multibody dynamics (MBD) model built in MSC Adams View. Three operating scenarios were evaluated—ideal geometry, measured microgeometry without pitch error, and measured microgeometry with pitch error—at a nominal speed of 1000 r min−1. Time domain analysis shows that integrating the pitch table increases the mean transmission error (TE) by almost an order of magnitude and introduces a distinct 16.66 Hz shaft order tone. When the measured tooth topologies are added, peak-to-peak TE nearly doubles, revealing a non-linear interaction between spacing deviation and local flank shape. Frequency domain results reproduce the expected mesh-frequency side bands, validating the mapping of the pitch table into the solver. The combined method therefore provides a more faithful digital twin for predicting tonal noise and demonstrates why indexing tolerances must be considered alongside profile relief during gear design optimization. Full article
(This article belongs to the Special Issue Sustainable Mobility and Transportation (SMTS 2025))
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17 pages, 1543 KB  
Article
Simultaneous Multi-Objective and Topology Optimization: Effect of Mesh Refinement and Number of Iterations on Computational Cost
by Daniel Miler, Matija Hoić, Rudolf Tomić, Andrej Jokić and Robert Mašović
Computation 2025, 13(7), 168; https://doi.org/10.3390/computation13070168 - 11 Jul 2025
Viewed by 535
Abstract
In this study, a multi-objective optimization procedure with embedded topology optimization was presented. The procedure simultaneously optimizes the spatial arrangement and topology of bodies in a multi-body system. The multi-objective algorithm determines the locations of supports, joints, active loads, reactions, and load magnitudes, [...] Read more.
In this study, a multi-objective optimization procedure with embedded topology optimization was presented. The procedure simultaneously optimizes the spatial arrangement and topology of bodies in a multi-body system. The multi-objective algorithm determines the locations of supports, joints, active loads, reactions, and load magnitudes, which serve as inputs for the topology optimization of each body. The multi-objective algorithm dynamically adjusts domain size, support locations, and load magnitudes during optimization. Due to repeated topology optimization calls within the genetic algorithm, the computational cost is significant. To address this, two reduction strategies are proposed: (I) using a coarser mesh and (II) reducing the number of iterations during the initial generations. As optimization progresses, Strategy I gradually refines the mesh, while Strategy II increases the maximum allowable iteration count. The effectiveness of both strategies is evaluated against a baseline (Reference) without reductions. By the 25th generation, all approaches achieve similar hypervolume values (Reference: 2.181; I: 2.112; II: 2.133). The computation time is substantially reduced (Reference: 42,226 s; I: 16,814 s; II: 21,674 s), demonstrating that both strategies effectively accelerate optimization without compromising solution quality. Full article
(This article belongs to the Special Issue Advanced Topology Optimization: Methods and Applications)
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21 pages, 2650 KB  
Article
Multi-Material Topology Optimization Taking into Account the Position of Material Interfaces in 3D
by Robert Renz, Niklas Frank and Albert Albers
Appl. Sci. 2025, 15(13), 7612; https://doi.org/10.3390/app15137612 - 7 Jul 2025
Viewed by 537
Abstract
Multi-material design as a method of lightweight construction enables the targeted use of materials in a component by utilizing the individual material properties. However, this advantage comes with additional challenges for the product developer, such as the increased effort involved in identifying the [...] Read more.
Multi-material design as a method of lightweight construction enables the targeted use of materials in a component by utilizing the individual material properties. However, this advantage comes with additional challenges for the product developer, such as the increased effort involved in identifying the design. Multi-material topology optimization is a method that can support the product developer in creating initial weight-optimized component designs in multi-material design in early phases. In addition, several state-of-the-art studies show that the position of the interfaces between the materials has an influence on the strength of the optimization result. These investigations took place in 2D and developed optimization methods which largely use non-linear building blocks, such as cohesive behavior. The non-linear components lead to an increase in computational effort and a reduction in the robustness of the optimization. In this article, a method for the consideration of adhesive-bonded interfaces in multi-material topology optimization in 3D by means of an objective function is developed. For this purpose, requirements are derived based on an analysis of the different load cases of a bond and these are used to create the method. The method is then successfully validated by means of two numerical experiments. In addition, the influence of a newly introduced parameter on the optimization results is investigated by means of a parameter study. Full article
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22 pages, 7569 KB  
Article
Chaos Suppression in Spiral Bevel Gears Through Profile Modifications
by Milad Asadi, Farhad S. Samani, Antonio Zippo and Moslem Molaie
Vibration 2025, 8(3), 38; https://doi.org/10.3390/vibration8030038 - 6 Jul 2025
Viewed by 391
Abstract
Spiral bevel gears are used in a wide range of industries, such as automotive and aerospace, to transfer power between intersecting axes. However, a certain level of vibration is always present in the systems, primarily due to the complex dynamic forces generated during [...] Read more.
Spiral bevel gears are used in a wide range of industries, such as automotive and aerospace, to transfer power between intersecting axes. However, a certain level of vibration is always present in the systems, primarily due to the complex dynamic forces generated during the meshing of the gear teeth affected by the tooth profile. To address these challenges, this research developed a comprehensive dynamic model with eight degrees of freedom, capturing both translational and rotational movements of the system’s components. The study focused on evaluating the effects of two different tooth profile modifications, namely topology and flank modifications, on the vibration characteristics of the system. The system comprised a spiral bevel gear pair with mesh stiffness in forward rotation. The results highlighted that optimizing the tooth profile and minimizing tooth surface deviation significantly reduce vibration amplitudes and improve dynamic stability. These findings not only enhance the performance and lifespan of spiral bevel gears but also provide a robust foundation for the design and optimization of advanced gear systems in industrial applications, ensuring higher efficiency and reliability. In this paper, it was observed that some modifications led to a 68% reduction in vibration levels. Additionally, three modifications helped improve the vibrational behavior of the system, preventing chaotic behavior, which can lead to system failure, and transforming the system’s behavior into periodic motion. Full article
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