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Search Results (811)

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Keywords = micro-scale parameters

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14 pages, 2702 KB  
Article
Research on the Mechanism and Process Technology of Pressure-Driven Pressure Reduction and Injection Increase in Low-Permeability Oil Reservoirs: A Case Study of the Sha II Section of Daluhu Block in Shengli Oilfield
by Bin Chen, Rongjun Zhang, Jian Sun, Qunqun Zhou and Jiaxi Huang
Processes 2025, 13(10), 3332; https://doi.org/10.3390/pr13103332 (registering DOI) - 18 Oct 2025
Abstract
In response to the problems encountered during the pressure-driven oil recovery process in low-permeability oil reservoirs, such as slow pressure transmission, poor liquid supply, vulnerability of the reservoir to damage, and difficulties in injection and production, in order to achieve the goal of [...] Read more.
In response to the problems encountered during the pressure-driven oil recovery process in low-permeability oil reservoirs, such as slow pressure transmission, poor liquid supply, vulnerability of the reservoir to damage, and difficulties in injection and production, in order to achieve the goal of high-quality water injection development, based on the theories of rock mechanics and seepage mechanics, combined with large-scale physical model experiments, acoustic emission crack monitoring, and microscopic scanning technology, an oil reservoir and fracture model was established to conduct a feasibility analysis of pressure-driven assisted pressure reduction and enhanced injection, and it was successfully applied in the exploration and development practice of the Shengli Oilfield. The research shows the following: (1) During the pressure-driven process, the distribution of the fracture network system is relatively limited. In the early stages of the process, there will be minor fractures, but they do not communicate or activate effectively. The improvement of physical properties and pore-throat structure is negligible. As the injection flow rate increases, the effective fracture network system begins to be established, and the range of fluid coverage begins to expand. With the progress of the pressure-driven process, the hydraulic fractures gradually extend, the number of activated original fractures gradually increases, the communication area between hydraulic fractures and original fractures gradually increases, and the reservoir modification effect gradually improves. (2) Based on the compression cracking experiment of large object molds, it is concluded that generating effective micro-cracks and activating them to form efficient diversion channels is the key to pressure flooding injection. Combining the mechanical characteristics of the rock in the target layer to precisely control the injection speed and injection pressure can maximize the fracture network, thereby improving the reservoir to achieve the purpose of pressure reduction and injection increase. (3) Different pressure flooding injection parameters were set for the low-permeability oil reservoirs in the study area to simulate the fracture network expansion. Finally, it was concluded that the optimal injection speed for fracture expansion was 1.2 m3/min and the optimal total injection volume was 20,000 m3. Through research, the mechanism of pressure-driven injection and the extent of reservoir modification caused by this pressure-driven process have been enhanced in terms of understanding. Full article
(This article belongs to the Section Energy Systems)
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34 pages, 15906 KB  
Article
Investigation of the Relationship Between Reservoir Sensitivity and Injectivity Impedance in Low-Permeability Reservoirs
by Baolei Liu, Youqi Wang, Hongmin Yu, Xiang Li and Lingfeng Zhao
Processes 2025, 13(10), 3283; https://doi.org/10.3390/pr13103283 - 14 Oct 2025
Viewed by 246
Abstract
In low-permeability reservoirs, studying reservoir sensitivity is crucial for optimizing water flooding, as it identifies detrimental mineral-fluid interactions that can cause formation damage and reduce injection efficiency. However, existing diagnostic methods for sensitivity-induced damage rely on post-facto pressure monitoring and lack a quantitative [...] Read more.
In low-permeability reservoirs, studying reservoir sensitivity is crucial for optimizing water flooding, as it identifies detrimental mineral-fluid interactions that can cause formation damage and reduce injection efficiency. However, existing diagnostic methods for sensitivity-induced damage rely on post-facto pressure monitoring and lack a quantitative relationship between sensitivity factors and water injectivity impairment. Furthermore, correlating microscale interactions with macroscopic injectivity parameters remains challenging, causing current models to inadequately represent actual injection behavior. This study combines microscopic techniques (e.g., SEM, XRD, NMR) with macroscopic core flooding experiments under various sensitivity-inducing conditions to analyze the influence of reservoir mineral composition on flow capacity, evaluate formation sensitivity, and assess the dynamic impact on water injectivity. The quantitative relationship between clay minerals and injectivity impairment in low-permeability reservoirs is also investigated. The results indicate that flow capacity is predominantly governed by the type and content of sensitive minerals. In water-sensitive reservoirs, water injection induces clay swelling and migration, leading to flow path reconfiguration and water-blocking effects. In salt-sensitive formations, high-salinity water promotes salt precipitation within pore throats, reducing permeability. In velocity-sensitive formations, fine particle migration causes flow resistance to initially increase slightly and then gradually decline with continued injection. Acidizing generally enhances pore connectivity but induces pore-throat plugging in chlorite-rich reservoirs. Alkaline fluids can exacerbate heterogeneity and generate precipitates, though appropriate concentrations may improve connectivity. Under low effective stress, rock dilation increases porosity and permeability, while elevated stress causes compaction, increasing flow impedance. Full article
(This article belongs to the Special Issue Advanced Strategies in Enhanced Oil Recovery: Theory and Technology)
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18 pages, 3816 KB  
Article
Quantitative Strain Measurements of Kevlar Fibers in Composite Concrete Using Raman Spectroscopy
by Fuyong Qin, Xinmin Fan, Jianxin Zhang, Zaifa Du, Yan Wang, Wenjing Qiu, Jiahui Shi, Xiuhua Zhang, Wendi Wang, Qingju Wu, Yibo Meng and Fengliang Song
Photonics 2025, 12(10), 1013; https://doi.org/10.3390/photonics12101013 - 14 Oct 2025
Viewed by 148
Abstract
This study presents a Raman-spectroscopy-based quantitative analysis technique for measuring strain in Kevlar single fibers embedded in concrete. By irradiating the fibers with a laser, the researchers established a linear relationship between Raman scattering intensity and the fibers’ cross-sectional area, linking spectral parameters [...] Read more.
This study presents a Raman-spectroscopy-based quantitative analysis technique for measuring strain in Kevlar single fibers embedded in concrete. By irradiating the fibers with a laser, the researchers established a linear relationship between Raman scattering intensity and the fibers’ cross-sectional area, linking spectral parameters (e.g., peak position, half-width, intensity, and area) to mechanical strain. Experiments on DuPont Kevlar 49 fibers involved axial tensile loading using a micro-loading device, with Raman spectra (785 nm laser) captured at each displacement step. The results showed that the G’ peak position (1610 cm−1) shifted linearly with strain, while the peak area provided the most reliable correlation. Scanning electron microscopy (SEM) validation confirmed the method’s accuracy for early-stage strain measurements (maximum deviation: 7.31%), although excessive loading caused surface damage and signal distortion. The study demonstrates the feasibility of Raman spectroscopy for micro-scale strain analysis in fiber-reinforced concrete, despite sensitivity to experimental conditions (e.g., laser intensity, optical alignment). Full article
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24 pages, 943 KB  
Review
A Review on AI Miniaturization: Trends and Challenges
by Bin Tang, Shengzhi Du and Antonie Johan Smith
Appl. Sci. 2025, 15(20), 10958; https://doi.org/10.3390/app152010958 - 12 Oct 2025
Viewed by 442
Abstract
Artificial intelligence (AI) often suffers from high energy consumption and complex deployment in resource-constrained environments, leading to a structural mismatch between capability and deployability. This review takes two representative scenarios—energy-first and performance-first—as the main thread, systematically comparing cloud, edge, and fog/cloudlet/mobile edge computing [...] Read more.
Artificial intelligence (AI) often suffers from high energy consumption and complex deployment in resource-constrained environments, leading to a structural mismatch between capability and deployability. This review takes two representative scenarios—energy-first and performance-first—as the main thread, systematically comparing cloud, edge, and fog/cloudlet/mobile edge computing (MEC)/micro data center (MDC) architectures. Based on a standardized literature search and screening process, three categories of miniaturization strategies are distilled: redundancy compression (e.g., pruning, quantization, and distillation), knowledge transfer (e.g., distillation and parameter-efficient fine-tuning), and hardware–software co-design (e.g., neural architecture search (NAS), compiler-level, and operator-level optimization). The purposes of this review are threefold: (1) to unify the “architecture–strategy–implementation pathway” from a system-level perspective; (2) to establish technology–budget mapping with verifiable quantitative indicators; and (3) to summarize representative pathways for energy- and performance-prioritized scenarios, while highlighting current deficiencies in data disclosure and device-side validation. The findings indicate that, compared with single techniques, cross-layer combined optimization better balances accuracy, latency, and power consumption. Therefore, AI miniaturization should be regarded as a proactive method of structural reconfiguration for large-scale deployment. Future efforts should advance cross-scenario empirical validation and standardized benchmarking, while reinforcing hardware–software co-design. Compared with existing reviews that mostly focus on a single dimension, this review proposes a cross-level framework and design checklist, systematizing scattered optimization methods into reusable engineering pathways. Full article
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19 pages, 3320 KB  
Article
On-Ground Calibration of a Nano-G Accelerometer for Micro-Vibration Monitoring in Space on a Dual-Axis Indexing Device
by Yang Zhou, Zhi Li, Qiangwei Xu and Xiangchun Li
Sensors 2025, 25(20), 6289; https://doi.org/10.3390/s25206289 - 10 Oct 2025
Viewed by 259
Abstract
High-sensitivity accelerometers are essential for spacecraft micro-vibration monitoring. This study proposes a procedure to facilitate precise on-ground calibration of such accelerometers with a limited operational range by rotating to multiple positions with its input axis mounted along the horizontal tilt axis of a [...] Read more.
High-sensitivity accelerometers are essential for spacecraft micro-vibration monitoring. This study proposes a procedure to facilitate precise on-ground calibration of such accelerometers with a limited operational range by rotating to multiple positions with its input axis mounted along the horizontal tilt axis of a two-axis indexing device. Each single-axis accelerometer unit of a self-developed tri-axial nano-g accelerometer was respectively tested with its various reference axes along the rotation axis for identifying the parameters of their model equations including higher-order terms. The minute tilt axis deviation of the test equipment from the horizontal plane and the accelerometer’s higher-order response to gravity during calibration are corrected for application in the microgravity environment. Errors of accelerometer biases and scale factors are satisfactorily improved, respectively, to ±2% and ±0.01 mg, by at least one order of magnitude. Parameters of all three units of the accelerometer are unified into one coordinate frame defined by the accelerometer mounting surface. Acceleration measured by our accelerometer shows consistency with the other collocated one in a space mission. Full article
(This article belongs to the Section Physical Sensors)
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31 pages, 31569 KB  
Article
Pareto-Efficient Utilization of Coated Vermiculite Aggregate in High-Strength Lightweight Mortar with Mohr–Coulomb Parameter Analysis
by Zeynep Algin, Muhammed Şerif Yoluk and Halil Murat Algin
Materials 2025, 18(20), 4652; https://doi.org/10.3390/ma18204652 - 10 Oct 2025
Viewed by 387
Abstract
A multilayered coating process, based on cement and silica fume, was applied to the surface of expanded vermiculite aggregate (EVA) using a cold bonding method. This investigation represents the first systematic study of this multilayered coating method, with the objective of evaluating the [...] Read more.
A multilayered coating process, based on cement and silica fume, was applied to the surface of expanded vermiculite aggregate (EVA) using a cold bonding method. This investigation represents the first systematic study of this multilayered coating method, with the objective of evaluating the effectiveness of coating thickness in the production of high-performance lightweight mortar. In the experimental phase of this study, a range of aggregate replacement levels was examined, and a series of tests were conducted to assess parameters such as dry density, porosity, thermal conductivity, water absorption, sorptivity, compressive strength, flexural strength, and shear strength. The obtained Mohr–Coulomb (MC) constitutive model parameters and shear strength properties were verified numerically. The verification process facilitated the simulation of the three-dimensional (3D) combined behavior of the produced mortar with cement paste, cement–silica fume liner, and EVA. The simulation was conducted using a micro-scale finite element (FE) model based on the Computer Tomography (CT) data. The Pareto-efficient utilization boundaries of coated-EVA in the production of high-strength lightweight mortar are then specified using Response Surface optimization analyses. The present study demonstrates that the cold bonding multilayered coating process is a highly effective aggregate-strengthening method. This study revealed that the Pareto-efficient replacement range of coated-EVA is 24–58%, corresponding to a coating thickness of 0.9–2.6 mm. It is evident that the effective utilization of the replaced aggregate in the mortar production is subject to a limit, which can be determined through Pareto-efficiency analysis, and it is contingent upon the performance requirements of the resulting mortar. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 9364 KB  
Article
Experimental Study on Mechanical Properties of Rock Formations After Water Injection and Optimization of High-Efficiency PDC Bit Sequences
by Yusheng Yang, Qingli Zhu, Jingguang Sun, Dong Sui, Shuan Meng and Changhao Wang
Processes 2025, 13(10), 3204; https://doi.org/10.3390/pr13103204 - 9 Oct 2025
Viewed by 389
Abstract
The deterioration of rocks’ mechanical properties during the late stage of water injection development significantly reduces the rock-breaking efficiency of PDC bits. In this study, X-ray diffraction mineral composition analysis and triaxial compression mechanics tests were used to systematically characterize the weakening mechanism [...] Read more.
The deterioration of rocks’ mechanical properties during the late stage of water injection development significantly reduces the rock-breaking efficiency of PDC bits. In this study, X-ray diffraction mineral composition analysis and triaxial compression mechanics tests were used to systematically characterize the weakening mechanism of water injection on reservoir rocks. Based on an analysis of mechanical experimental characteristics, this study proposes a multi-scale collaborative optimization method: establish a single tooth–rock interaction model at the micro-scale through finite element simulation to optimize geometric cutting parameters; at the macro scale, adopt a differential bit design scheme. By comparing and analyzing the rock-breaking energy consumption characteristics of four-blade and five-blade bits, the most efficient rock-breaking configuration can be optimized. Based on Fluent simulation on the flow field scale, the nozzle configuration can be optimized to improve the bottom hole flow field. The research results provide important theoretical guidance and technical support for the personalized design of drill bits in the later stage of water injection development. Full article
(This article belongs to the Topic Advanced Technology for Oil and Nature Gas Exploration)
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24 pages, 5751 KB  
Article
Multiscale Uncertainty Quantification of Woven Composite Structures by Dual-Correlation Sampling for Stochastic Mechanical Behavior
by Guangmeng Yang, Sinan Xiao, Chi Hou, Xiaopeng Wan, Jing Gong and Dabiao Xia
Polymers 2025, 17(19), 2648; https://doi.org/10.3390/polym17192648 - 30 Sep 2025
Viewed by 343
Abstract
Woven composite structures are inherently influenced by uncertainties across multiple scales, ranging from constituent material properties to mesoscale geometric variations. These uncertainties give rise to both spatial autocorrelation and cross-correlation among material parameters, resulting in stochastic strength performance and damage morphology at the [...] Read more.
Woven composite structures are inherently influenced by uncertainties across multiple scales, ranging from constituent material properties to mesoscale geometric variations. These uncertainties give rise to both spatial autocorrelation and cross-correlation among material parameters, resulting in stochastic strength performance and damage morphology at the macroscopic structural level. This study established a comprehensive multiscale uncertainty quantification framework to systematically propagate uncertainties from the microscale to the macroscale. A novel dual-correlation sampling approach, based on multivariate random field (MRF) theory, was proposed to simultaneously capture spatial autocorrelation and cross-correlation with clear physical interpretability. This method enabled a realistic representation of both inter-specimen variability and intra-specimen heterogeneity of material properties. Experimental validation via in-plane tensile tests demonstrated that the proposed approach accurately predicts not only probabilistic mechanical responses but also discrete damage morphology in woven composite structures. In contrast, traditional independent sampling methods exhibited inherent limitations in representing spatially distributed correlations of material properties, leading to inaccurate predictions of stochastic structural behavior. The findings offered valuable insights into structural reliability assessment and risk management in engineering applications. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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16 pages, 11267 KB  
Article
Seepage Characteristics and Critical Scale in Gas-Bearing Coal Pores Under Water Injection: A Multifractal Approach
by Qifeng Jia, Xiaoming Ni, Jingshuo Zhang, Bo Li, Lang Liu and Jingyu Wang
Fractal Fract. 2025, 9(10), 629; https://doi.org/10.3390/fractalfract9100629 - 27 Sep 2025
Viewed by 260
Abstract
To investigate the flow characteristics of movable water in coal under the influence of micro-nano pore fractures with multiple fractal structures, this study employed nuclear magnetic resonance (NMR) and multifractal theory to analyze gas–water seepage under different injection pressures. Then, the scale threshold [...] Read more.
To investigate the flow characteristics of movable water in coal under the influence of micro-nano pore fractures with multiple fractal structures, this study employed nuclear magnetic resonance (NMR) and multifractal theory to analyze gas–water seepage under different injection pressures. Then, the scale threshold for mobile water entering coal pores and fractures was determined by clarifying the relationship among “injection pressure-T2 dynamic multiple fractal parameter seepage resistance-critical pore scale”. The results indicate that coal samples from Yiwu (YW) and Wuxiang (WX) enter the nanoscale pore size range at an injection pressure of 8 MPa, while the coal sample from Malan (ML) enters the nanoscale pore size range at an injection pressure of 9 MPa. During the water injection process, there is a significant linear relationship between the multiple fractal parameters log X(q, ε) and log(ε) of the sample. The generalized fractal dimension D(q) decreases monotonically with increasing q in an inverse S-shape. This decrease occurs in two distinct stages: D(q) decreases rapidly in the low probability interval q < 0; D(q) decreases slowly in the high probability interval q > 0. The multiple fractal singularity spectrum function f(α) has an asymmetric upward parabolic convex function relationship with α, which is divided into a rapidly increasing left branch curve and a slowly decreasing right branch curve with α0 as the boundary. Supporting evidence indicates the feasibility of a methodology for identifying the variation in multiple fractal parameters of gas–water NMR seepage and the critical scale transition conditions. This investigation establishes a methodological foundation for analyzing gas–water transport pathways within porous media materials. Full article
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16 pages, 4820 KB  
Article
Influence of Cellular Structural Characteristics on Stem Mechanical Strength in Two Wheat Cultivars (Triticum aestivum L.)
by Qingting Liu, Zhenghe Luo, Meimei Wang, Zhichao Lin, Yao Huang, Qing Zhou and Xueting Han
Appl. Sci. 2025, 15(19), 10424; https://doi.org/10.3390/app151910424 - 25 Sep 2025
Viewed by 211
Abstract
The lodging of wheat has a significant impact on its yield, and its resistance is intricately associated with the mechanical strength of its stem. The majority of existing studies on this issue have been conducted at the macroscale, and the quantitative relationship between [...] Read more.
The lodging of wheat has a significant impact on its yield, and its resistance is intricately associated with the mechanical strength of its stem. The majority of existing studies on this issue have been conducted at the macroscale, and the quantitative relationship between cellular structural characteristics and the mechanical strength of the wheat stem remains poorly understood. This study aimed to investigate this relationship in two wheat cultivars: ‘Zhoumai 36’ and ‘Angong 38’. Samples were collected from the second basal internode of stems at three growth stages: anthesis, grain filling, and maturity. Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD) were utilized to examine cellular morphology, measure cell wall thickness, and analyze microfibril angles and crystallite sizes within the cell walls. Tensile tests were conducted to determine the tensile strength and elastic modulus of the stem samples. The relationship between cellular structural characteristics and stem mechanical strength was systematically investigated. The results demonstrated that during the developmental transition from anthesis to maturity, the elastic modulus of the stems in the two wheat varieties exhibited divergent trends: a decrease from 1.60 ± 0.08 GPa to 1.25 ± 0.04 GPa (mean ± SEM) in ‘Zhoumai 36’ and an increase from 1.15 ± 0.07 GPa to 1.48 ± 0.18 GPa (mean ± SEM) in ‘Angong 38’ These differences were accompanied by variations in water content between the two varieties. Furthermore, it was observed that the thickness of the S2 layer (the middle layers of the secondary cell wall) in both sclerenchyma and vessel cells showed a positive correlation with stem elastic modulus. Conversely, the microfibril angle of the S2 layer displayed a negative correlation with elastic modulus. Cellulose crystallite size varied across the growth stages, ranging from 1.22 ± 0.10 nm to 1.83 ± 0.30 nm (mean ± SEM) in ‘Zhoumai 36’ and from 1.42 ± 0.11 nm to 1.85 ± 0.23 nm (mean ± SEM) in ‘Angong 38’, respectively, and this parameter also exhibited a positive correlation with elastic modulus. This study clarified the variation trends of stem elastic modulus in wheat cultivars ‘Zhoumai 36’ and ‘Angong 38’ from anthesis to maturity and revealed, through experimental determination and correlation analysis, the microscale quantitative relationships between the stem cellular structural characteristics (S2 layer thickness, S2 layer microfibril angle, and cellulose crystallite size) and mechanical strength (characterized by elastic modulus) in the two cultivars. Full article
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45 pages, 2444 KB  
Review
A Review of Modified/Consistent Couple Stress and Strain Gradient Theories for Analyzing Static and Dynamic Behaviors of Functionally Graded Microscale Plates and Shells
by Chih-Ping Wu and Ting-Yu Chang
Materials 2025, 18(19), 4475; https://doi.org/10.3390/ma18194475 - 25 Sep 2025
Viewed by 327
Abstract
This paper provides an overview of various size-dependent theories based on modified/consistent couple stress and strain gradient theories (CSTs and SGTs), highlighting the development of two-dimensional (2D) refined and advanced shear deformation theories (SDTs) and three-dimensional (3D) pure analytical and semi-analytical numerical methods, [...] Read more.
This paper provides an overview of various size-dependent theories based on modified/consistent couple stress and strain gradient theories (CSTs and SGTs), highlighting the development of two-dimensional (2D) refined and advanced shear deformation theories (SDTs) and three-dimensional (3D) pure analytical and semi-analytical numerical methods, including their applications, for analyzing the static and dynamic behaviors of microscale plates and shells made from advanced materials such as fiber-reinforced composites, functionally graded (FG) materials, and carbon nanotube/graphene platelet-reinforced composite materials. The strong and weak formulations of the 3D consistent CST, along with their corresponding boundary conditions for FG microplates, are derived and presented for illustration. A comparison study is provided to show the differences in the results of a simply supported FG microplate’s central deflection, stress, and lowest natural frequency obtained using various 2D size-dependent SDTs and 3D analytical and numerical methods based on the consistent CST. A parametric study is conducted to examine how primary factors, such as the effects of dilatational and deviatoric strain gradients and couple stress, impact the static bending and free vibration behaviors of a simply supported FG microplate using a size-dependent local Petrov–Galerkin meshless method based on the consistent SGT. Influences such as the inhomogeneity index and length-to-thickness ratio are considered. It is shown that the significance of the impact of various material length-scale parameters on the central deflection and its lowest natural frequency (in the flexural mode) of the FG microplate is ranked, from greatest to least, as follows: the couple stress effect, the deviatoric strain gradient effect, and finally the dilatational strain gradient effect. Additionally, when the microplate’s thickness is less than 10−7 m, the couple stress effect on its static and dynamic behaviors becomes saturated. Conversely, the impact of the dilatational and deviatoric strain gradients consistently influences the microplate’s static and dynamic behaviors. Full article
(This article belongs to the Section Mechanics of Materials)
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20 pages, 4830 KB  
Article
Taguchi-Based Optimization of FDM Parameters for Sub-150 µm Microchannels: Comparative Study of PETG and TPU
by Khadija Bekkay Haouari, Hicham Mastouri, Mohamed Amine Daoud, Chouaib Ennawaoui and Mustapha Ouardouz
Micromachines 2025, 16(10), 1079; https://doi.org/10.3390/mi16101079 - 24 Sep 2025
Viewed by 650
Abstract
The fabrication of microfluidic components using low-cost Fused Deposition Modeling (FDM) presents an attractive alternative to conventional manufacturing methods, yet achieving microscale dimensional accuracy remains a significant challenge. This study investigates the influence of five key FDM parameters (nozzle temperature, bed temperature, printing [...] Read more.
The fabrication of microfluidic components using low-cost Fused Deposition Modeling (FDM) presents an attractive alternative to conventional manufacturing methods, yet achieving microscale dimensional accuracy remains a significant challenge. This study investigates the influence of five key FDM parameters (nozzle temperature, bed temperature, printing speed, flow rate, and infill overlap) on the dimensional accuracy of microchannels printed with PETG and TPU filaments. A Taguchi L27 orthogonal array was employed to systematically evaluate the effects of these parameters on width and depth deviations across sub-millimeter microchannel geometries. Results show that for PETG, optimal dimensional fidelity was achieved at 240 °C nozzle temperature, 70 °C bed temperature, 30 mm/s speed, 100% flow rate, and 15% overlap, enabling reliable channel widths down to 100 µm. TPU exhibited greater variability due to its elasticity, with optimal settings found at 220 °C, 60 °C bed temperature, 30 mm/s, 100% flow rate, and 25% overlap. Signal-to-noise ratio and ANOVA analyses revealed flow rate and printing speed as dominant factors for both materials. The findings provide a reproducible optimization framework for microscale FDM fabrication and highlight material-specific process sensitivities critical to functional microfluidic device performance. Full article
(This article belongs to the Section D3: 3D Printing and Additive Manufacturing)
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23 pages, 18904 KB  
Article
Influence Factor Analysis and Uncertainty Quantification of the Static Characteristics of Organic Working Fluid Aerodynamic Journal Bearings Considering Microscale Effect
by Ming Liu, Qiuwan Du, Shanfang Huang, Xiao Yan, Xinan Chen, Shuaijie Shi and Cheng Zhang
Lubricants 2025, 13(10), 426; https://doi.org/10.3390/lubricants13100426 - 23 Sep 2025
Viewed by 365
Abstract
The organic working fluid journal bearing is expected to enhance organic Rankine cycle system compactness significantly. In order to serve the practical application of organic working fluid bearings, this study analyzes the influence of key design parameters on the static characteristics under microscale [...] Read more.
The organic working fluid journal bearing is expected to enhance organic Rankine cycle system compactness significantly. In order to serve the practical application of organic working fluid bearings, this study analyzes the influence of key design parameters on the static characteristics under microscale effects. Uncertainty quantification is performed using three methods to address operational deviations. The results reveal the correlations for static characteristic indicators with design parameters in detail. Rarefied gas effects cause negligible pressure deviations (<0.21%), whereas surface roughness significantly improves load capacity. Sensitivity analyses (Morris and Sobol methods) identify eccentricity ratio and gas film thickness as the most influential parameters. KDE results indicate near-normal probability distributions for load and attitude angle. This study provides valuable insights for the design optimization and operational control of organic fluid bearings. Full article
(This article belongs to the Special Issue Gas Lubrication and Dry Gas Seal, 2nd Edition)
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25 pages, 9610 KB  
Article
Numerical Study of Heat Transfer and Performance in a Hydrogen-Fueled Micro-Combustor with Gyroid, Lidinoid, and Neovius Structures for Thermophotovoltaic Applications
by Faisal Almutairi
Appl. Sci. 2025, 15(18), 10199; https://doi.org/10.3390/app151810199 - 18 Sep 2025
Viewed by 407
Abstract
This work evaluates a hydrogen-fueled planar micro-combustor featuring three triply periodic minimal surface (TPMS) structures, namely, gyroid, lidinoid, and Neovius matrix lattices, aiming to advance heat transfer processes and enhance system efficiency in micro-thermophotovoltaic (MTPV) applications. Through three-dimensional numerical investigations, a series of [...] Read more.
This work evaluates a hydrogen-fueled planar micro-combustor featuring three triply periodic minimal surface (TPMS) structures, namely, gyroid, lidinoid, and Neovius matrix lattices, aiming to advance heat transfer processes and enhance system efficiency in micro-thermophotovoltaic (MTPV) applications. Through three-dimensional numerical investigations, a series of simulations are conducted under varying TPMS lengths, inlet volume flow rate, and inlet equivalence ratios to optimize the design and operating conditions. The outcomes reveal that increasing the length of the TPMS structures is an effective means of improving heat transfer from the combustion zone to the walls, as indicated by significant increases in both mean wall temperature and radiation efficiency. However, longer internal structures reduce the uniformity of wall temperature and slightly increase entropy generation. Of the three topologies, the Neovius lattice demonstrates superior performance in all length scales, exhibiting a marginal improvement over the gyroid and a substantially greater advantage over the lidinoid structure. Increasing the inlet volume flow rate enhances wall temperature and its uniformity; however, the performance parameters decrease for all structures, indicating a limitation of the micro-combustor in benefiting from higher input power. Notably, the gyroid structure shows a lower rate of performance degradation at higher velocities, making it a potentially ideal design under such conditions. Finally, varying the equivalence ratio identifies the stoichiometric condition as optimal, yielding superior performance metrics compared to both lean and rich mixtures. Full article
(This article belongs to the Special Issue Recent Research on Heat and Mass Transfer)
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15 pages, 3267 KB  
Article
Injection Performance of UHMWPE in Micro-Discs for Prosthetic Applications Using SLA Molds
by Rossella Surace, Francesco Modica, Vito Basile, Vincenzo Bellantone and Irene Fassi
J. Manuf. Mater. Process. 2025, 9(9), 318; https://doi.org/10.3390/jmmp9090318 - 18 Sep 2025
Viewed by 460
Abstract
Ultra-high molecular weight polyethylene (UHMWPE) is widely used in orthopedic and prosthetic applications due to its excellent wear resistance and biocompatibility. However, its high molecular weight presents significant challenges in terms of processing and formability, particularly at the micro scale. This study investigates [...] Read more.
Ultra-high molecular weight polyethylene (UHMWPE) is widely used in orthopedic and prosthetic applications due to its excellent wear resistance and biocompatibility. However, its high molecular weight presents significant challenges in terms of processing and formability, particularly at the micro scale. This study investigates the flowability characteristics of a new melt-processable UHMWPE in micro-disc geometries to evaluate its suitability for advanced prosthetic applications. Micro-injection molding experiments assessed the material’s behavior under various thermal conditions. The influence of parameters such as temperature, pressure, and disc dimensions has direct effects on the flow behavior of UHMWPE and was analyzed by simulation and experiments. Results indicate that while UHMWPE exhibits limited flow under conventional conditions, optimized processing parameters can enhance discs’ formability without compromising the material’s structural integrity, avoiding defects. These findings provide critical insights for the microfabrication of UHMWPE thin components in next-generation prosthetic devices, enabling improved design precision and functional performance. Full article
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