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Keywords = multiple-rack strategies

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29 pages, 1068 KB  
Article
Order Allocation Strategy Optimization in a Goods-to-Person Robotic Mobile Fulfillment System with Multiple Picking Stations
by Junpeng Zhao and Chu Zhang
Appl. Sci. 2025, 15(16), 9173; https://doi.org/10.3390/app15169173 - 20 Aug 2025
Viewed by 1145
Abstract
The order picking process in Goods-to-Person (G2P) systems involves a set of interdependent yet often separately addressed decisions, such as order allocation, sequencing, and rack handling. This study focuses on the joint optimization of order allocation, order sequencing, rack selection, and rack sequencing [...] Read more.
The order picking process in Goods-to-Person (G2P) systems involves a set of interdependent yet often separately addressed decisions, such as order allocation, sequencing, and rack handling. This study focuses on the joint optimization of order allocation, order sequencing, rack selection, and rack sequencing in a G2P robotic mobile fulfillment system with multiple picking stations. To model this complex problem, we develop a mathematical formulation and propose a two-phase heuristic algorithm that combines simulated annealing, genetic algorithms, and beam search for efficient solution. In addition, we explore and compare two order allocation strategies—order similarity and order association—across a range of operational scenarios. Extensive computational experiments and sensitivity analyses demonstrate the effectiveness of the proposed approach and provide insights into how strategic order allocation can significantly improve picking efficiency. Computational experiments on small-scale instances show that our algorithm achieves near-optimal solutions with up to 93.3% reduction in computation time compared to exact optimization for small cases. In large-scale scenarios, the order similarity strategy reduces rack movements by up to 44.8% and the order association strategy by up to 33.5% relative to a first-come, first-served baseline. Sensitivity analysis reveals that the association strategy performs best with fewer picking stations and lower rack capacity, whereas the similarity strategy is superior in systems with more stations or higher rack capacity. The findings offer practical guidance for the design and operation of intelligent warehousing systems. Full article
(This article belongs to the Section Applied Industrial Technologies)
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23 pages, 6266 KB  
Review
Safety Aspects of Stationary Battery Energy Storage Systems
by Minglong He, Daniel Chartouni, Daniel Landmann and Silvio Colombi
Batteries 2024, 10(12), 418; https://doi.org/10.3390/batteries10120418 - 29 Nov 2024
Cited by 7 | Viewed by 7106
Abstract
Stationary battery energy storage systems (BESS) have been developed for a variety of uses, facilitating the integration of renewables and the energy transition. Over the last decade, the installed base of BESSs has grown considerably, following an increasing trend in the number of [...] Read more.
Stationary battery energy storage systems (BESS) have been developed for a variety of uses, facilitating the integration of renewables and the energy transition. Over the last decade, the installed base of BESSs has grown considerably, following an increasing trend in the number of BESS failure incidents. An in-depth analysis of these incidents provides valuable lessons for improving the safety of BESS. This paper discusses multiple safety layers at the cell, module, and rack levels to elucidate the mechanisms of battery thermal runaway and BESS failures. We further provide insights into different safety aspects of BESS, covering the system architecture, system consideration, safety standards, typical quality issues, failure statistics, and root causes. Various mitigation strategies are recommended and summarized. We highlight the importance of multi-disciplinary approaches in knowing, managing, and mitigating the risks associated with BESS. In general, this review paper serves as a guide for understanding the safety of BESS. Full article
(This article belongs to the Collection Feature Papers in Batteries)
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20 pages, 3692 KB  
Article
SDNC-Repair: A Cooperative Data Repair Strategy Based on Erasure Code for Software-Defined Storage
by Ningjiang Chen, Weitao Liu, Wenjuan Pu, Yifei Liu and Qingwei Zhong
Sensors 2023, 23(13), 5809; https://doi.org/10.3390/s23135809 - 22 Jun 2023
Cited by 1 | Viewed by 1970
Abstract
Erasure-code-based storage systems suffer from problems such as long repair time and low I/O performance, resulting in high repair costs. For many years, researchers have focused on reducing the cost of repairing erasure-code-based storage systems. In this study, we discuss the demerits of [...] Read more.
Erasure-code-based storage systems suffer from problems such as long repair time and low I/O performance, resulting in high repair costs. For many years, researchers have focused on reducing the cost of repairing erasure-code-based storage systems. In this study, we discuss the demerits of node selecting, data transferring and data repair in erasure-code-based storage systems. Based on the network topology and node structure, we propose SDNC-Repair, a cooperative data repair strategy based on erasure code for SDS (Software Defined Storage), and describe its framework. Then, we propose a data source selection algorithm that senses the available network bandwidth between nodes and a data flow scheduling algorithm in SDNC-Repair. Additionally, we propose a data repair method based on node collaboration and data aggregation. Experiments illustrate that the proposed method has better repair performance under different data granularities. Compared to the conventional repair method, although the SDNC-Repair is more constrained by the cross-rack bandwidth, it improves system throughput effectively and significantly reduces data repair time in scenarios where multiple nodes fail and bandwidth is limited. Full article
(This article belongs to the Section Sensor Networks)
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16 pages, 1662 KB  
Article
Joint Optimization of Order Allocation and Rack Selection in the “Parts-to-Picker” Picking System Considering Multiple Stations Workload Balance
by Fang Wang, Yu Wang and Daofang Chang
Systems 2023, 11(4), 179; https://doi.org/10.3390/systems11040179 - 29 Mar 2023
Cited by 2 | Viewed by 3122
Abstract
E-commerce companies generate massive orders daily, and efficiently fulfilling them is a critical challenge. In the “parts-to-picker” order fulfillment system, the joint optimization of order allocation and rack selection is a crucial problem. Previous research has primarily focused on these two aspects separately [...] Read more.
E-commerce companies generate massive orders daily, and efficiently fulfilling them is a critical challenge. In the “parts-to-picker” order fulfillment system, the joint optimization of order allocation and rack selection is a crucial problem. Previous research has primarily focused on these two aspects separately and has yet to consider the issue of workload balancing across multiple picking stations, which can significantly impact picking efficiency. Therefore, this paper studies a joint optimization problem of order allocation and rack selection for a “parts-to-picker” order picking system with multiple picking stations to improve order picking efficiency and avoid uneven workload distribution. An integer programming model of order allocation and rack selection joint optimization is formulated to minimize the racks’ total moving distance and to balance the orders allocated to each picking station. The problem is decomposed into three sub-problems: order batching, batch allocation, and rack selection, and an improved simulated annealing (SA) algorithm is designed to solve the problem. Two workload comparing operators and two random operators are developed and introduced to the SA iterations. Random instances of different scales are generated for experiments. The algorithm solutions are compared with those generated by solving the IP model directly in a commercial solver, CPLEX, and applying the first-come-first-serve strategy (FCFS), respectively. The numerical results show that the proposed algorithm can generate order allocation and rack selection solutions much more efficiently, where the moving distances of the racks are effectively reduced and the workloads are balanced among the picking stations simultaneously. The model and algorithm proposed in this paper can provide a scientific decision-making basis for e-commerce companies to improve their picking efficiency. Full article
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19 pages, 4777 KB  
Article
Multiple-Rack Strategies Using Optimization of Location Assignment Based on MRCGA in Miniload Automated Storage and Retrieval System
by Miao He, Zailin Guan, Chuangjian Wang and Guoxiang Hou
Processes 2023, 11(3), 950; https://doi.org/10.3390/pr11030950 - 20 Mar 2023
Cited by 6 | Viewed by 3170
Abstract
This paper aimed to introduce multiple-rack strategies in miniload automated storage and retrieval systems (AS/RSs), which included first fit (FF) and best fit (BF) assignment methods based on a matrix real-coded genetic algorithm (MRCGA) in the storage and retrieval process. We validated the [...] Read more.
This paper aimed to introduce multiple-rack strategies in miniload automated storage and retrieval systems (AS/RSs), which included first fit (FF) and best fit (BF) assignment methods based on a matrix real-coded genetic algorithm (MRCGA) in the storage and retrieval process. We validated the probability occurrence of item sizes as a contributory factor in multiple-rack strategies, and compared their capacities, utilization of units and space by equal probabilities or the 80/20 law. According to the analytical methods, BF showed a reduction of more than 11.2% than FF on travel distance, and Type B-FF, Type B-BF and Type C-BF were better able to meet high-density requirements. These strategies provide diversified storage and retrieval solutions for the manufacturing and express delivery industry. Full article
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27 pages, 33208 KB  
Article
Experimental Modelling of an Isolated WECfarm Real-Time Controllable Heaving Point Absorber Wave Energy Converter
by Timothy Vervaet, Vasiliki Stratigaki, Francesco Ferri, Louis De Beule, Hendrik Claerbout, Bono De Witte, Marc Vantorre and Peter Troch
J. Mar. Sci. Eng. 2022, 10(10), 1480; https://doi.org/10.3390/jmse10101480 - 11 Oct 2022
Cited by 12 | Viewed by 3355
Abstract
To offer point absorber wave energy converters (WECs) as a bankable product on the marine renewable energy market, multiple WECs will be installed together in an array configuration. The wave energy community (research and industrial) has identified the urgent need for available realistic [...] Read more.
To offer point absorber wave energy converters (WECs) as a bankable product on the marine renewable energy market, multiple WECs will be installed together in an array configuration. The wave energy community (research and industrial) has identified the urgent need for available realistic and reliable data on WEC array tests in order to perform a better WEC array optimization approach and in order to validate recently developed (non-linear) numerical models. The ‘WECfarm’ project is initiated to cover this scientific gap on necessary experimental data. The ‘WECfarm’ experimental setup consists of an array of five generic heaving point-absorber WECs. The WECs are equipped with a permanent magnet synchronous motor (PMSM), addressing the need for WEC array tests with an accurate and actively controllable power take-off (PTO). The WEC array control and data acquisition are realized with a Speedgoat Performance real-time target machine, offering the possibility to implement advanced WEC array control strategies in the MATLAB-Simulink environment. The presented article describes the experimental setup, the performed tests and the results of the test campaign using a single, isolated ‘WECfarm’ WEC in April 2021 at the wave basin of Aalborg University (AAU), Denmark. A Coulomb and viscous friction model is determined to partly compensate for the drivetrain (motor, gearbox, rack and pinion) friction. A system identification (SID) approach is adopted considering the WEC system to be composed of two single input single output (SISO) models, the radiation and the excitation model. Radiation tests yield the intrinsic impedance. Excitation tests yield the excitation frequency response function. Adopting an impedance matching approach, the control parameters for the resistive and reactive controller are determined from the complex conjugate of the intrinsic impedance. Both controllers are tested for a selection of regular wave conditions. The performed experimental test campaign using an isolated ‘WECfarm’ WEC allows a full evaluation of the WEC design prior to extending the setup to five WECs. Within the ‘WECfarm’ project, an experimental campaign with a five-WEC array in the Coastal and Ocean Basin (COB) in Ostend, Belgium, is under preparation. Full article
(This article belongs to the Special Issue Offshore Renewables for a Transition to a Low Carbon Society)
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27 pages, 24613 KB  
Article
Indoor Airflow Distribution in Repository Design: Experimental and Numerical Microclimate Analysis of an Archive
by Karin Kompatscher, Rick P. Kramer, Bart Ankersmit and Henk L. Schellen
Buildings 2021, 11(4), 152; https://doi.org/10.3390/buildings11040152 - 5 Apr 2021
Cited by 4 | Viewed by 3136
Abstract
The majority of cultural heritage is stored in archives, libraries and museum storage spaces. To reduce degradation risks, many archives adopt the use of archival boxes, among other means, to provide the necessary climate control and comply with strict legislation requirements regarding temperature [...] Read more.
The majority of cultural heritage is stored in archives, libraries and museum storage spaces. To reduce degradation risks, many archives adopt the use of archival boxes, among other means, to provide the necessary climate control and comply with strict legislation requirements regarding temperature and relative air humidity. A strict ambient indoor climate is assumed to provide adequate environmental conditions near objects. Guidelines and legislation provide requirements for ambient indoor climate parameters, but often do not consider other factors that influence the near-object environment, such as the use of archival boxes, airflow distribution and archival rack placement. This study aimed to provide more insight into the relation between the ambient indoor conditions in repositories and the hygrothermal conditions surrounding the collection. Comprehensive measurements were performed in a case study archive to collect ambient, local and near-object conditions. Both measurements and computational fluid dynamics (CFD) modeling were used to research temperature/relative humidity gradients and airflow distribution with a changing rack orientation, climate control strategy and supply as well as exhaust set-up in a repository. The following conclusions are presented: (i) supplying air from one air handling unit to multiple repositories on different floors leads to small temperature differences between them. Differences in ambient and local climates are noticed; (ii) archival boxes mute and delay variations in ambient conditions as expected—however, thermal radiation from the building envelope may have a large influence on the climate conditions in a box; (iii) adopting night reduction for energy conservation results in an increased influence of the external climate, with adequate insulation, this effect should be mitigated; and (iv) the specific locations of the supply air and extraction of air resulted in a vertical gradient of temperature and insufficient mixing of air, and adequate ventilation strategies should enhance sufficient air mixing in combination with the insulation of external walls, and gradient forming should be reduced. Full article
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