Search Results (228)

We manufactured the 3D-printed prototypes with increased wear resistance using a combination of the following: biomimetic design (the shark skin was used as a natural object to follow), 3D-printing technological parameter regulation, rational choice of polymer matrix, dispersed filling ingredients and items’ surface gas-phase modification technique. It was established that the bulk modification of the PETG filament with montmorillonite, graphite nano-plates, and other ingredients can reduce the 3D-printed prototypes’ wear by up to eight times. The gas-phase fluorination of the product’s surface provides a decrease in the rest friction coefficient and temperature in the “indentor-3D-printed disk” contact pair. We obtained the texture models and quantified the degree of similarity between the shark skin and the 3D-printed prototypes’ surfaces. Full article

Soft organic gels are commonly used as tissue phantoms for experiments. In the mimic ultrasound imaging field, researchers are developing approaches to modify the acoustic properties of the gels. Introducing oil liquids and hard solid particles are two common methods to tune acoustic and mechanical properties of the soft gels. In this work, the acoustic wave energy loss mechanisms were studied in detail on Agar gel with both micro-Graphite and nano-Alumina particles. Via experimental measurements, the results show that the effective acoustic energy loss is comparable in these two recipes. However, temporal pulse elongation and scattering behaviors were distinguishable. To understand the sound attenuation mechanism in detail, numerical simulations in controlled conditions were conducted, from wavelengths longer than the particle diameter to wavelengths shorter than particles, and we compared perfect bonding and insufficient bonding between the hard particles surrounding gels. Comparing the experimental observations and numerical simulation results, the Agar gel with nano-Alumina presents stronger dispersion-induced energy loss than the Agar gel with micro-Graphite. On the contrary, the Agar gel with micro-Graphite shows more significant scattering-induced destructive interferences than the Agar gel with nano-Alumina. Full article

Sb-based anodes have great potential in lithium-ion batteries because of their relatively high theoretical capacities. However, in general, their volume changes (>150%) during charge and discharge process have a significant impact, which affects their electrochemical performances. In this paper, nano-alloy FeSb wrapped in three-dimensional honeycomb graphite carbon (FeSb@C) was prepared by the freeze-drying method using sodium chloride as a template. The three-dimensional carbon can buffer the volume change in the reaction process, increasing the contact area between the electrode and electrolyte. Furthermore, the addition of metallic iron also increases the overall specific capacity and improves its electrochemical performance. As the anode of a lithium-ion battery, the optimized FeSb@C shows excellent electrochemical performance with a specific capacity of 193.0 mAh g⁻¹ at a high current density of 5 A g⁻¹, and a reversible capacity of 607.8 mAh g⁻¹ after 600 cycles of 1 A g⁻¹. It provides an effective strategy for preparing high-performance lithium-ion batteries anode materials. Full article

Exfoliation of layered materials is an important technique for preparing atomic-layer materials. To provide fundamental mechanistic insights for optimizing this process, we investigated the exfoliation process of nano graphite using molecular dynamics simulations with the ReaxFF force field. The impact of temperature, speed, and angle of removing the top layer has been examined to gain insight into obtaining thin, uniform layers. The bending rigidity of the ReaxFF graphite is temperature-dependent and affects the cleavage behavior. The impact of the Au overlayer, which has recently been utilized to obtain a large area, was also studied, and it was confirmed to be effective in improving repeatability. Full article

In most commercial lithium-ion batteries, graphite remains the primary anode material. However, its theoretical specific capacity is only 372 mAh∙g⁻¹, which falls short of meeting the demands of high-performance electronic devices. Silicon anodes, despite boasting an ultra-high theoretical specific capacity of 4200 mAh∙g⁻¹, suffer from significant volume expansion (>300%) during cycling, leading to severe capacity fade and limiting their commercial viability. Currently, silicon-based polymer-derived ceramics have emerged as a highly promising next-generation anode material for lithium-ion batteries, thanks to their unique nano-cluster structure, tunable composition, and low volume expansion characteristics. The maximum capacity of the ceramics can exceed 1000 mAh∙g⁻¹, and their unique synthesis routes enable customization to align with diverse electrochemical application requirements. In this paper, we present the progress of silicon oxycarbide (SiOC), silicon carbonitride (SiCN), silicon boron carbonitride (SiBCN) and silicon oxycarbonitride (SiOCN) in the field of LIBs, including their synthesis, structural characteristics and electrochemical properties, etc. The mechanisms of lithium-ion storage in the Si-based anode materials are summarized as well, including the key role of free carbon in these materials. Full article

The single-crystal diamond (SCD), owing to its extreme physical and chemical properties, serves as an ideal substrate for quantum sensing and high-frequency devices. However, crystal anisotropy imposes significant challenges on fabricating high-quality micro-nano structures, directly impacting device performance. This work investigates the effects of femtosecond laser processing on the SCD under two distinct crystallographic orientations via single-pulse ablation. The results reveal that ablation craters along the <100> orientation exhibit an elliptical shape with the major axis parallel to the laser polarization, whereas those along the <110> orientation form near-circular craters with the major axis at a 45° angle to the polarization. The single-pulse ablation threshold of the SCD along <110> is 9.56 J/cm², representing a 7.8% decrease compared to 10.32 J/cm² for <100>. The graphitization threshold shows a more pronounced reduction, dropping from 4.79 J/cm² to 3.31 J/cm² (31% decrease), accompanied by enhanced sp² carbon order evidenced by the significantly intensified G-band in the Raman spectra. In addition, a phase transition layer of amorphous carbon at the nanoscale in the surface layer (thickness of ~40 nm) and a narrow lattice spacing of 0.36 nm are observed under TEM, corresponding to the interlayer (002) plane of graphite. These observations are attributed to the orientation-dependent energy deposition efficiency. Based on these findings, an optimized crystallographic orientation selection strategy for femtosecond laser processing is proposed to improve the quality of functional micro-nano structures in the SCD. Full article

High-density polyethylene (HDPE) is a widely used polymer known for its excellent mechanical properties and chemical resistance. This study investigated the impact of incorporating varying percentages of nano-graphene particles (NGP) into HDPE on its thermal, mechanical, and tensile properties. Differential scanning calorimetry (DSC) analysis revealed that the addition of NGP enhanced the thermal stability and crystallization behavior of HDPE, with optimal performance observed at a 5% NGP concentration. Mechanical property evaluations indicated that small additions of NGP initially reduced zero-shear viscosity from 114,667 Pa·s to 44,045 Pa·s at 1% NGP, but higher concentrations improved the material’s rigidity and strength, with the best results at 3% NGP, where the flexural modulus reached 980 MPa. Tensile tests showed that while small amounts of NGP may decrease tensile strength from 26.4 MPa to 23.5 MPa at 1% NGP, higher concentrations significantly enhanced these properties, with tensile strength at break reaching 27 MPa and tensile elongation peaking at 20.8% at 7% NGP. The findings highlight the potential of NGP to enhance the performance of HDPE composites, making them suitable for a wide range of industrial applications. These enhanced composites are particularly important for the bottling industry, where improved material properties can lead to lighter, stronger, and more efficient packaging solutions. Full article

Silicon alloy-based materials are widely studied as high-capacity anode materials to replace commercial graphite in lithium-ion batteries (LIBs). Among these, silicon suboxide (SiO_x) offers superior cycling performance compared to pure Si-based materials. However, achieving a high initial Coulombic efficiency (ICE) remains a key challenge. To address this, previous studies have explored Si_xO composites (x ≈ 1, 2), where nano-Si is uniformly dispersed within a Si suboxide matrix to enhance ICE. While this approach improves reversible capacity and ICE compared to conventional SiO, it still falls short of the capacity achieved with pure Si. This study employs a high-energy mechanical milling approach with increased Si content to achieve higher reversible capacity and further enhance the ICE while also examining the effects of trace oxygen uniformly distributed within the Si suboxide matrix. Structural characterization via X-ray diffraction, Raman spectroscopy, and electron microscopy confirm that Si crystallites (<10 nm) are homogeneously embedded within the SiO_x matrix, reducing crystalline Si size and inducing partial amorphization. Electrochemical analysis demonstrates an ICE of 89% and a reversible capacity of 2558 mAh g⁻¹, indicating significant performance improvements. Furthermore, carbon incorporation enhances cycling stability, underscoring the material’s potential for commercial applications. Full article

This study presents a novel Basalt-based grafted graphitic carbon nitride composite (Basalt–MTES/g-C₃N₄) for the efficient pretreatment of Cr(VI) in ethylene wastewater. The composite was synthesized by the acid purification of natural Basalt, surface modification with hydroxymethyl triethoxysilane (MTES), and the subsequent grafting of g-C₃N₄. Characterization confirmed the uniform distribution of nano-sized g-C₃N₄ particles on a Basalt surface with intact chemical bonding, where 82.63% of melamine participated in g-C₃N₄ crystallization. The material exhibited a high specific surface area (403.55 m²/g) and mesoporous structure (34.29 nm). Acidic conditions promoted the protonation of amino groups in g-C₃N₄, significantly enhancing Cr(VI) adsorption via ion exchange. Adsorption kinetics followed the pseudo-second-order model, while isotherm data fitted the Langmuir monolayer adsorption mechanism. The composite achieved 97% Cr(VI) recovery through chromatographic extraction and retained 96.87% removal efficiency after five regeneration cycles. This work demonstrates a cost-effective, recyclable green pretreatment material for high-sensitivity Cr(VI) monitoring in ethylene industry wastewater, offering dual benefits in environmental remediation and regulatory compliance. The design synergizes natural Basalt’s stability with g-C₃N₄’s adsorption affinity, showing practical potential for sustainable wastewater treatment technologies. Full article

Printed electronics employ established printing methods to create low-cost, mechanically flexible devices including batteries, supercapacitors, sensors, antennas and RFID tags on plastic, paper and textile substrates. This review focuses on the specific contribution of screen printing to that landscape, examining how ink viscosity, mesh selection and squeegee dynamics govern film uniformity, pattern resolution and ultimately device performance. Recent progress in advanced ink systems is surveyed, highlighting carbon allotropes (graphene, carbon nano-onions, carbon nanotubes, graphite), silver and copper nanostructures, MXene and functional oxides that collectively enhance mechanical robustness, electrical conductivity and radio-frequency behavior. Parallel improvements in substrate engineering such as polyimide, PET, TPU, cellulose and elastomers demonstrate the technique’s capacity to accommodate complex geometries for wearable, medical and industrial applications while supporting environmentally responsible material choices such as water-borne binders and bio-based solvents. By mapping two decades of developments across energy-storage layers and functional electronics, the article identifies the key process elements, recurring challenges and emerging sustainable practices that will guide future optimization of screen-printing materials and protocols for high-performance, customizable and eco-friendly flexible devices. Full article

Tribology is the branch of science and engineering that focuses on understanding friction, wear, and lubrication, which is essential for saving energy, improving performance, reducing vibration, and creating eco-friendly lubricants and wear resistance. Over the past decade, nanomaterials have captured the immense interest of tribology science. This review aimed to analyze how graphene and its derivatives can be incorporated into lubricants to enhance their properties, particularly in mitigating friction and wear. This is due to graphene’s excellent specific properties, such as a low friction coefficient, mechanical strength, high thermal and electrical conductivity, biocompatibility, high load-carrying capacity, wear resistance, and chemical stability. This study briefly introduces graphite, graphene, and graphene oxide, as well as presents graphene as a material for tribological applications. Among other things, the environmentally friendly possibilities of chemical reduction of reduced graphene oxide are analyzed here, as well as the macro-, micro-, and nano-tribological examination of graphene and its derivatives. Despite what is already known about graphene in tribology, further research is needed to gain a deeper understanding of development regarding integration with different materials, long-term performance, eco-friendly synthesis using green reducing agents, and comprehending how these approaches may affect systems at various scales. Full article

Multifunctional reinforced polymer composites provide an ideal platform for next-generation smart materials applications, enhancing matrix properties like electrical and thermal conductivity. Reinforcements are usually based on functional metal alloys, inorganic compounds, polymers, and carbon nanomaterials. The latter have drawn significant interest in developing high-performance smart composites due to their exceptional mechanical, electrical, and thermal properties. The increasing demand for highly complex functional structures has led additive manufacturing to become a reference technology for the production of smart material components. In this study, laser sintering technology was adopted to manufacture nano-graphite/nylon-12 composites with a carbon-based particle reinforcement content of up to 10% in weight. The results showed that the addition of the filler led to the fabrication of samples that reached an electrical conductivity of around 4·10⁻⁴ S/cm, in contrast to the insulating behavior of a bare polymeric matrix (i.e., lower than 10⁻¹⁰ S/cm), while maintaining a low production cost, though at the expense of mechanical performance under both tensile and bending loads. Full article

Waste nanomaterials pose environmental and human health concerns and they need to be urgently and efficiently managed. In this study, a fungal biotemplate was used to accumulate and recover nano-Fe₂O₃ materials from an aqueous solution. Then, recovered nano-Fe₂O₃ materials were activated to form a high-performance magnetic porous carbon composite (FePC) for energy storage and organic pollutant removal. The results indicate that high concentrations (500 mg/L) of 50 nm Fe₂O₃ particles can be completely recovered using a cross-linked Neurospora crassa fungus (NC), primarily because of its encapsulation function. In addition, the surface area, degree of graphitization, and heteroatom content of the FePC materials can be boosted by the catalytic effects of the incorporated Fe atoms. The developed FePC materials exhibit potential as high electrical double-layer capacitors as well as strong retention capabilities, excellent stability, and efficient adsorption of triclosan (TCS, ~526 mg/g). Additionally, these FePC materials exhibit superior capacities for energy storage and pollutant reduction compared to commercial and reported carbon materials. These results reveal a sustainable route for the recovery and reutilization of nanomaterials. Full article

Wear resistance is the key factor that affects the long-term use of leather. Graphene has excellent wear resistance properties, but ensuring the effective dispersion of graphene in resin is crucial for determining the performance of the material. In this work, silica modified with polydopamine (SiO₂@PDA) was used as an exfoliation agent. Using the microfluidization process and water as the medium, silica-graphene hybrid nanoparticles (SiO₂@PDA-G) were prepared from expanded graphite. These nanoparticles were further compounded with waterborne polyurethane (WPU), and a superfine fiber-based fabric was used as the substrate to prepare composite coating. The results showed that the high shear force of the microfluidization process easily broke up the lamellar structure of graphite, resulting in few-layer graphene. Nano-silica was adsorbed on the surface of graphene, preventing re-aggregation between the graphene sheets. Compared to the WPU coating, the presence of SiO₂@PDA-G improved the wear resistance and mechanical properties of the coating. The wear rate and the average friction coefficient of the composite coating decreased by 48% and 69%, respectively, and the tensile strength increased by 83%. Therefore, this study provides a new strategy for improving the dispersion of graphene in polymer materials and enhancing the abrasion resistance of the coatings. Full article

Silicon could revolutionize the performance of lithium-ion batteries (LIBs) due to its formidable theoretical gravimetric capacity, approximately ten times that of graphite. However, huge volume expansion during charge/discharge processes and poor electronic conductivity inhibited its commercialization. To address the problems, new carbon-silicon core-shell microparticles have emerged for prospective anodes in LIBs. In this study, we develop a core-shell structure by using hard carbon derived from phenolic resin as the core and nano silicon/pitch coating as the shell to the resulting HC@Si-P composite anode. A composition-optimized 20 wt.% pitch coated-Si/HC composite anode delivers superior cycling stability over 200 cycles under 1 A/g current density, showing a 398 mAh/g capacity. At 5.0 A/g current density during charge and discharge processes, the reversible capacity reaches 215 mAh/g. Upon reducing the current density to 0.1 A/g, the capacity remains high at 537 mAh/g. Impedance testing shows that after pitch coating, the RSEI impedance decreases and the diffusion coefficient of HC@Si-P increases. Moreover, the facile and scalable preparation technique is encouraging for the potential practical application of silicon-based anode materials of this type in the upcoming generation of LIBs. Full article