Search Results (361)

The escalating problem of nitrate pollution, coupled with the environmental burden of the Haber-Bosch process, has spurred intense interest in the electrocatalytic nitrate reduction reaction (eNO₃RR) as a sustainable route for simultaneous wastewater treatment and ammonia production. However, the efficiency and selectivity of eNO₃RR are hampered by the multi-step proton-coupled electron transfer process and the competing hydrogen evolution reaction. This review provides a comprehensive and critical overview of recent advances in understanding and designing catalysts for eNO₃RR. We begin by elucidating the fundamental mechanisms and key reaction pathways, followed by a discussion on how critical parameters (e.g., electrolyte microenvironment, applied potential, reactor design) dictate performance. Further discussion of recent advances in catalysts, including single-metal catalysts, alloy catalysts, transition metal compounds, single-atom catalysts, carbon-based non-metal catalysts, and composite catalysts, highlights their significant roles in enhancing both the efficiency and selectivity. A distinctive feature of this review is its consistent critical assessment of catalysts through the dual lenses of practicality and sustainable development. Finally, we outline prevailing challenges and propose future research directions aimed at developing scalable and commercially viable electrocatalytic systems for green nitrogen management. Full article

Deoxidation of liquid steel is a key link that affects the quality of environmentally friendly free-cutting steel. The selection and addition sequence of deoxidizer affects the composition, size, distribution, and morphology of non-metallic inclusions, which ultimately affect the machinability of free-cutting steel. The effects of deoxidation processes on inclusions in environmentally friendly free-cutting steel were studied by high-temperature experiments and thermodynamic calculations. The content of total oxygen and inclusion characteristics in steel were analyzed by an oxygen and nitrogen analyzer, a metallographic microscope, a scanning electron microscope, and an energy spectrum analyzer. The results show that the inclusions in the process of an initial Si-Fe alloy addition followed by a manganese addition (H1) are mainly Al₂O₃-SiO₂-MnO composite inclusions in the liquid phase. In addition to the liquid phase Al₂O₃-SiO₂-MnO complex inclusions in the MnO-rich region, there are also some solid phase Al₂O₃-MnO inclusions with high Al₂O₃ content in the process of an initial manganese addition followed by a Si-Fe alloy addition (H2). In the two deoxidation experiments, Bi particles mainly exist in the form of adhesion to MnS inclusions. Referring to H2, the average value and median of the aspect ratio is larger and the number of sulfide inclusions with aspect ratio greater than 1.0 increases significantly in H1. In addition, the spheroidization degree of MnS inclusions in the H2 is relatively good. Full article

The development of high-performance electrochemical sensors is crucial for ammonia–nitrogen detection. Therefore, in this study, we successfully prepared one ternary PtNiCo nanosheet via the one-step electrodeposition technique. The ratio of H₂PtCl₆·6H₂O, Ni(NO₃)₂·6H₂O and Co(NO₃)₂·6H₂O and electrodeposition time were controlled. Under optimal conditions, Pt₆Ni₂Co₂-2000 demonstrated outstanding electrocatalytic performance, exhibiting a high oxidation peak current of 45.27 mA and excellent long-term stability, retaining 88.09% of its activity after 12 h. Furthermore, the sensing performance of Pt₆Ni₂Co₂-2000 was evaluated, revealing high sensitivity (10.01 μA μM⁻¹), a low detection limit (0.688 µM), strong anti-interference capability, great reusability, great reproducibility, and remarkable long-term stability. Additionally, recovery tests conducted in tap water, lake water, and seawater yielded highly favorable results. This study demonstrated that designing Pt-based alloys can not only enhance the electrochemical performance of Pt but also serve as an effective strategy for improving electrocatalytic ammonia oxidation and ammonia–nitrogen detection. Full article

This study investigated the effect of supersolidus liquid-phase sintering conditions on the powder particle bonding and the AlN-phase formation of an AlSi10Mg alloy. Sintering was conducted at temperatures between 550 and 579 °C, with a holding duration of 2 h under a nitrogen atmosphere. The sintering cycles included four heating segments, performed at rates ranging from 0.2 to 5 °C/min for a total of between 5 and 15 h, and a cooling segment performed at two different cooling rates, 0.15 and 5 °C/min, resulting in durations of 12 and 70 h, respectively. Three powder batches exhibiting different particle size distributions were tested. An X-ray diffractometer, optical microscopy, and scanning electron microscopy were used to characterize phase formation and particle bonding. The results show that higher sintering temperatures and faster heating/cooling rates led to a lower fraction of AlN. In contrast, lower sintering temperatures or slow heating promoted the development of a thicker AlN shell around powder particles, inhibiting the bonding of the AlSi10Mg powder and preventing densification via the sintering process. These findings suggest that sintering at temperatures between 570 and 575 °C, with heating and cooling rates of at least 2 °C/min, constitutes a more favorable window for the densification of AlSi10Mg under a nitrogen atmosphere. Full article

Rebar is a critical material in concrete constructions like high-rise buildings and seismic-resistant structures. To enhance its properties, microalloying with nitrogen is employed, but traditional methods using micro alloy additives such as vanadium (FeV), niobium (FeNb), titanium (FeTi), and vanadium nitride (VN) face issues of high costs, reduced purity, and difficulty in controlling molten steel composition. This article presents a novel approach of injecting top-blown O₂–N₂ mixed gas to increase nitrogen content efficiently. Experiments simulated HRB400 steel samples, varying N₂ ratios (10%, 20%, 30%, 40%), temperatures (1500 °C, 1550 °C, 1600 °C), and blowing times (1, 2, 3 min). Results show that optimized parameters enable nitrogen content adjustment from 50 to 104 ppm, with nitrogen utilization improved to 5.4%. This method utilizes inexpensive N₂ gas, reduces impurities, and provides precise control, offering a cost-effective and sustainable solution for high-performance steel production by replacing costly alloys and meeting nitrogen requirements. Full article

In this study, a duplex treatment combining carburizing, nitriding, and subsequent induction hardening (IH) was applied to JIS-SCM420 low-alloy steel. A comprehensive evaluation was conducted to assess surface characteristics, including microstructure, hardness, residual stress, and fatigue performance. The IH process successfully produced a high-nitrogen-content ε-Fe_2-3(N,C) compound layer (2–3 μm thick) and fine acicular martensite at the surface, significantly enhancing surface hardness (950 HV0.03) and inducing beneficial compressive residual stress (−477 MPa). The IH-treated material exhibited a plane-bending fatigue strength of approximately 775 MPa, notably higher than that of conventionally carbonitrided specimens (700 MPa). This improvement was primarily attributed to the formation of the hard ε-Fe_2-3(N,C) compound layer and refined martensitic structure resulting from induction hardening. Additionally, IH activated residual interstitial elements, promoting the precipitation of stable surface nitrides. These microstructural changes effectively suppressed fatigue crack initiation and propagation, thereby extending fatigue life under cyclic loading conditions. Full article

This work investigated the effect of high-nitrogen/low-hydrogen mixed atmosphere heat treatment on the electrochemical corrosion and wear resistance of plasma-sprayed FeCoNiCrAl high-entropy alloy (HEA) coatings. The HEA coatings were sequentially prepared through annealing at 400, 600, and 800 °C for 6 h. The heat treatment method was conducted in a vacuum tube furnace under 0.1 MPa total pressure, with gas flow rates set to 300 sccm N₂ and 100 sccm H₂. The XRD results indicated that the as-deposited coating exhibited α-Fe (BBC) and Al_0.9Ni_4.22 (FCC) phases, with an Fe_0.64N_0.36 nitride phase generated after 800 °C annealing. The electrochemical measurements suggested that an exceptional corrosion performance with higher thicknesses of passive film and double-layer capacitance can be detected based on the point defect model (PDM) and effective capacitance model. Wear tests revealed that the friction coefficient at 800 °C decreased by 3.84% compared to that in the as-sprayed state due to the formation of a dense nitride layer. Molecular orbital theory pointed out that the formation of bonding molecular orbitals, resulting from the overlap of valence electron orbitals of different atomic species in the HEA coating system, stabilized the structure by promoting atomic interactions. The wear mechanism associated with stress redistribution and energy balance from compositional synergy is proposed in this work. Full article

The development of renewable fuel-based energy, as well as waste disposal and advanced chemical processes, makes it necessary to use materials with favorable corrosion resistance, especially in high temperature conditions. In such conditions, alloys are subject to degradation, and the rate of the processes depends directly on the state of the material at the beginning of operation and the operating environment conditions. Hence, the 800HT material was selected for the tests, which was subjected to long-term operation in variable ambient conditions. This work aims to reveal the possibility of microstructure recovery in the alloy after long-term operation and subjected to detailed LM and SEM microscopic analysis and corrosion tests in simulated environments. The tests revealed that in long-term operation conditions, periods of temperature exceedance may occur and, as a consequence, unfavorable phases affecting the plasticity of the material, such as σ-phase or M23C6, may be released. In turn, the presence of these phases, mainly at grain boundaries, does not significantly reduce corrosion resistance in nitrogen-rich environments, but causes intensive processes induced by chlorides and sulfates at high temperatures. Full article

Metal nitride coatings have been considered as a promising approach to improve the performance of metal bipolar plates for proton exchange membrane fuel cells (PEMFCs). In this study, NbN_x coatings with three different ratios of N₂/Ar (1:2, 1:1 and 3:1) were prepared on TC4 alloy substrates using the double glow plasma alloying technology. The NbN_x coatings are homogeneous and dense, and the phase of the coating transforms from hexagonal β-Nb₂N to δ′-NbN phase as the nitrogen content increases. All coatings demonstrate high protective efficiency, with the coating (N₂/Ar ratio of 3:1) displaying the lowest current density of 8.92 × 10⁻⁶ A/cm² at a working voltage of 0.6 V. The EIS results also show that this coating has the best corrosion resistance. Notably, it also presents the lowest interfacial contact resistance of 7.29 mΩ·cm² at 1.5 MPa and good hydrophobicity. More importantly, this study provides a new idea and method for corrosion-resistant coatings of metal bipolar plates for PEMFC applications. Full article

The optical floating zone technique was utilized to purify chromium and a single-phase chromium–silicon alloy in this work. The impurity content (carbon, nitrogen, and oxygen) can be reduced by decreasing the withdrawal speed of samples during the zone refining process, and the coarsening of grains was also observed. The effect of the impurities on mechanical properties was determined by hardness measurements at room temperature, and the hardness of both chromium and the chromium–silicon alloy decreased with lower concentrations of nitrogen and oxygen. In contrast, brittle material behavior is observed in samples prepared by arc melting process with higher concentrations of impurities. To use chromium–silicon alloys for future high-temperature applications, their brittle behavior must be improved, which can be achieved by reducing their carbon, nitrogen, and oxygen concentrations. Full article

This study investigates the effects of ultrasonic nanocrystalline surface modification (UNSM) on the formation of nitride layers in Ti-6Al-4V alloy during ion-plasma nitriding (IPN). Various UNSM parameters, including vibration amplitude, static load, and processing temperature, were systematically varied to evaluate their influence on microstructure, hardness, elastic modulus, and tribological behavior. The results reveal that pre-treatment with optimized UNSM conditions significantly enhances nitrogen diffusion, leading to the formation of dense and uniform TiN/Ti₂N layers. Samples pre-treated under high-load and elevated-temperature UNSM exhibited the greatest improvements in surface hardness (up to 25%), elastic modulus (up to 18%), and wear resistance, with a reduced and stabilized friction coefficient (~0.55). Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses confirmed microstructural densification, grain refinement, and increased nitride phase intensity. These findings demonstrate not only the scientific relevance but also the practical potential of UNSM as an effective surface activation technique. The hybrid UNSM + IPN approach may serve as a promising method for extending the service life of load-bearing biomedical implants and engineering components subjected to intensive wear. Full article

This study investigates the feasibility of producing low-carbon FeCr via metallothermic smelting of Cr concentrate and chromite spinel powder using a complex FeAlSiCa alloy as the reductant in an induction furnace. The proposed approach offers an alternative to conventional carbothermic and oxygen-blown technologies, reducing both the carbon footprint and airborne emissions. Three charge compositions were tested with varying FeAlSiCa additions (12, 14, and 16 kg per 100 kg of Cr source) and partial replacement of Cr concentrate with up to 20% CSP. Thermodynamic and microstructural analyses were conducted, and the effects of the slag basicity, temperature profiles, and holding time were assessed. In optimal conditions, Cr recovery reached up to 80% with minimal Cr₂O₃ losses in slag, and the resulting alloys met ISO 5448-81 requirements for nitrogen-containing low-carbon FeCr. Microstructural examination revealed the formation of Fe-Cr solid solutions and CrN phases, with V incorporation from the FeAlSiCa alloy. The process proved stable and energy-efficient, producing compact, non-disintegrating slag. This study highlights the potential of induction furnace smelting and chromite spinel powder valorization as a sustainable path for FeCr production. Full article

This study investigated the radiation attenuation characteristics of commonly used dental implant materials across an energy spectrum relevant to dental radiology. Two titanium implants were examined, with densities of 4.428 g/cm³ and 4.51 g/cm³, respectively. The first consisted of 90.39% titanium, 5.40% aluminum, and 4.21% vanadium, while the second comprised 58% titanium, 33% oxygen, 7% iron, 1% carbon, and 1% nitrogen. The third material was a zirconia implant (5Y form) composed of 94.75% zirconium dioxide, 5.00% yttrium oxide, and 0.25% aluminum oxide, exhibiting a higher density of 6.05 g/cm³. Monte Carlo simulations (MCNP6) and XCOM data were utilized to estimate photon source parameters, geometric configuration, and interactions with biological materials to calculate the half-value layer, mean free path, and tenth-value layer at varying photon energies. The results indicated that titanium alloys are well suited for low-energy imaging modalities such as CBCT and panoramic radiography due to their reduced artifact production. While zirconia implants demonstrated superior attenuation at higher energies (e.g., CT), their higher density may induce beam-hardening artifacts in low-energy systems. Future research should validate these simulation results through in vitro and clinical imaging and further explore the correlation between material-specific attenuation and CBCT image artifacts. Full article

TbCu₇-type Sm-based compounds can be produced in bulk and potentially surpass Nd₂Fe₁₄B as permanent magnets. However, as the processes to prepare anisotropic magnetic particles are limited, the full potential of TbCu₇-type Sm-based compounds cannot be exploited. In this study, metastable TbCu₇-type phases of anisotropic Sm–Fe–N ultrafine particles were prepared using the low-oxygen induction thermal plasma (LO-ITP) process. X-ray diffraction analysis revealed that the obtained TbCu₇-type Sm–Fe alloy nanoparticles exhibited a c/a value of 0.8419, with an Fe/Sm atomic ratio of ~8.5. After nitrogenation, the obtained Sm–Fe–N nanoparticles were aligned under an external magnetic field, indicating that each alloy particle exhibited anisotropic magnetic properties. A substantially high degree of alignment of 91 ± 2% was achieved, quantitatively estimated via pole figure measurements. Numerical analysis following Sm–Fe nanoparticle formation showed that, compared with Fe condensation, Sm condensation persisted even at low temperatures, because of a significant difference in vapor pressure between Sm and Fe. Though this led to a relatively large compositional distribution of Sm within particles with a Sm concentration of 9–12 at%, the preparation of single-phase TbCu₇-type Sm–Fe–N particles could be facilitated by optimizing several parameters during the LO-ITP process. Full article

Aluminum, boron, and titanium microalloyed into high-strength low-alloy boron steel exhibit a complex interplay, competing for nitrogen, with titanium demonstrating the highest affinity, followed by boron and aluminum. This competition affects the formation and distribution of nitrides, impacting the microstructure and mechanical properties of the steel. Titanium protects boron from forming BN and facilitates the nucleation of acicular ferrite, enhancing toughness. The segregation of boron to grain boundaries, rather than its precipitation as boron nitride, promotes the formation of martensite and thus the through-hardenability. Aluminum nitride is critical in controlling grain size through a pronounced pinning effect. In this study, we employ energy- and wavelength-dispersive X-ray spectroscopy and computer-aided particle analysis to analyze the phase content of 12 high-purity vacuum induction-melted samples. The primary objective of this study is to correctly describe the microstructural evolution in the Fe-Al-B-Ti-C-N system using the Calphad approach, with special emphasis on correctly predicting the dissolution temperatures of nitrides. A multicomponent database is constructed through the incorporation of available binary and ternary descriptions, employing the Calphad approach. The experimental findings regarding the solvus temperature of the involved nitrides are employed to validate the accuracy of the thermodynamic database. The findings offer a comprehensive understanding of the relative phase stabilities and the associated interplay among the involved elements Al, B, and Ti in the Fe-rich corner of the system. The type and size distribution of the stable nitrides in microalloyed steel have been demonstrated to exert a substantial influence on the properties of the material, thereby rendering accurate predictions of phase stabilities of considerable relevance. Full article