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Search Results (196)

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Keywords = passive damping control

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0 pages, 2954 KB  
Review
Classification Evolution, Control Strategy Innovation, and Future Challenges of Vehicle Suspension Systems: A Review
by Yixin Mei, Ruochen Wang, Renkai Ding and Yu Jiang
Actuators 2025, 14(10), 485; https://doi.org/10.3390/act14100485 - 6 Oct 2025
Viewed by 49
Abstract
The suspension system can adapt to different road excitations by adjusting its own stiffness or damping, or outputting active driving force, thereby improving the comprehensive dynamic performance of the vehicle, including ride comfort and vehicle handling. As the automotive industry’s requirements for “intelligence, [...] Read more.
The suspension system can adapt to different road excitations by adjusting its own stiffness or damping, or outputting active driving force, thereby improving the comprehensive dynamic performance of the vehicle, including ride comfort and vehicle handling. As the automotive industry’s requirements for “intelligence, comfort, and safety” continue to increase, the intelligence of suspension systems has become a research hotspot for scientific research institutions and enterprises, with broad development prospects. This article reviews the current development status of automotive suspensions and introduces the working principles and research status of different types of suspension systems, such as passive suspensions, semi-active suspensions, active suspensions, and electromagnetic suspensions. In addition, it summarizes the control methods of vehicle intelligent suspensions, including classical control, modern control, and intelligent control, and expounds the advantages and disadvantages of each control strategy. Finally, it summarizes the challenges and development trends faced by suspension systems. This review can provide technical reference for researchers engaged in the study of intelligent suspension under the modern chassis architecture and offer direction guidance for the development of key suspension technologies. Full article
(This article belongs to the Section Actuators for Surface Vehicles)
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29 pages, 2052 KB  
Article
Comparison of Alternative Port-Hamiltonian Dynamics Extensions to the Thermodynamic Domain Toward IDA-PBC-Like Control: Application to a Heat Transfer Model
by Oleksiy Kuznyetsov
Dynamics 2025, 5(4), 42; https://doi.org/10.3390/dynamics5040042 - 1 Oct 2025
Viewed by 117
Abstract
The dynamics of port-Hamiltonian systems is based on energy balance principles (the first law of thermodynamics) embedded in the structure of the model. However, when dealing with thermodynamic subsystems, the second law (entropy production) should also be explicitly taken into account. Several frameworks [...] Read more.
The dynamics of port-Hamiltonian systems is based on energy balance principles (the first law of thermodynamics) embedded in the structure of the model. However, when dealing with thermodynamic subsystems, the second law (entropy production) should also be explicitly taken into account. Several frameworks were developed as extensions to the thermodynamic domain of port-Hamiltonian systems. In our work, we study three of them, namely irreversible port-Hamiltonian systems, entropy-based generalized Hamiltonian systems, and entropy-production-metric-based port-Hamiltonian systems, which represent alternative approaches of selecting the state variables, the storage function, simplicity of physical interpretation, etc. On the example of a simplified lumped-parameter model of a heat exchanger, we study the frameworks in terms of their implementability for an IDA-PBC-like control and the simplicity of using these frameworks for practitioners already familiar with the port-Hamiltonian systems. The comparative study demonstrated the possibility of using each of these approaches to derive IDA-PBC-like thermodynamically consistent control and provided insight into the applicability of each framework for the modeling and control of multiphysics systems with thermodynamic subsystems. Full article
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37 pages, 11818 KB  
Review
Research Progress and Application of Vibration Suppression Technologies for Damped Boring Tools
by Han Zhang, Jian Song, Jinfu Zhao, Xiaoping Ren, Aisheng Jiang and Bing Wang
Machines 2025, 13(10), 883; https://doi.org/10.3390/machines13100883 - 25 Sep 2025
Viewed by 432
Abstract
Deep hole structures are widely used in the fields of aerospace, engineering machinery, marine, etc. During the deep hole machining processes, especially for boring procedures, the vibration phenomenon caused by the large aspect ratio of boring tools seriously restricts the machining accuracy and [...] Read more.
Deep hole structures are widely used in the fields of aerospace, engineering machinery, marine, etc. During the deep hole machining processes, especially for boring procedures, the vibration phenomenon caused by the large aspect ratio of boring tools seriously restricts the machining accuracy and production efficiency. Therefore, extensive research has been devoted to the design and development of damped boring tools with different structures to suppress machining vibration. According to varied vibration reduction technologies, the damped boring tools can be divided into active and passive categories. This paper systematically reviews the advancements of vibration reduction principles, structure design, and practical applications of typical active and passive damped boring tools. Active damped boring tools rely on the synergistic action of sensors, actuators, and control systems, which can monitor vibration signals in real-time during the machining process and achieve dynamic vibration suppression through feedback adjustment. Their advantages include strong adaptability and wide adjustment capability for different machining conditions, including precision machining scenarios. Comparatively, vibration-absorbing units, such as mass dampers and viscoelastic materials, are integrated into the boring bars for passive damped tools, while an energy dissipation mechanism is utilized with the aid of boring tool structures to suppress vibration. Their advantages include simple structure, low manufacturing cost, and independence from an external energy supply. Furthermore, the potential development directions of vibration damped boring bars are discussed. With the development of intelligent manufacturing technologies, the multifunctional integration of damped boring tools has become a research hotspot. Future research will focus more on the development of an intelligent boring tool system to further improve the processing efficiency of deep hole structures with difficult-to-machine materials. Full article
(This article belongs to the Section Machine Design and Theory)
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15 pages, 3977 KB  
Article
Research on Line Selection Method Based on Active Injection Under DC Feeder Single-Pole Grounding Fault
by Xinghua Huang, Yuanliang Fan, Wenqi Li, Jiayang Fei and Jianhua Wang
Energies 2025, 18(18), 4958; https://doi.org/10.3390/en18184958 - 18 Sep 2025
Viewed by 291
Abstract
Due to the “low damping” characteristics of the DC distribution system, the traditional passive scheme is not suitable for DC fault detection and positioning. Therefore, this paper proposes an active injection fault identification method suitable for DC feeder line under single-pole grounding faults. [...] Read more.
Due to the “low damping” characteristics of the DC distribution system, the traditional passive scheme is not suitable for DC fault detection and positioning. Therefore, this paper proposes an active injection fault identification method suitable for DC feeder line under single-pole grounding faults. Based on the high controllability of converters, this method uses the oscillation circuit characteristics of the DC side single-pole grounding fault to superimpose the harmonics of fixed frequency into the converter modulated wave, and derives the selection principles of harmonic amplitude and frequency. After the fault, the positive and negative current signals are extracted from the feeder lines, and the zero-mode current components are extracted by the Karrenbauer transformation and band-pass filter, the current phases are compared to achieve the fault feeder line selection. According to simulation verification, the power quality of the actively injected harmonics is within the standard range under the condition of global injection, and the single-pole grounding faults in each feeder line can be identified. Full article
(This article belongs to the Topic Power System Protection)
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15 pages, 3555 KB  
Article
Semi-Active Control of a Two-Phase Fluid Strut Suspension via Deep Reinforcement Learning
by Abolfazl Seifi, Yuming Yin, Yumeng Yao and Subhash Rakheja
Machines 2025, 13(9), 854; https://doi.org/10.3390/machines13090854 - 16 Sep 2025
Viewed by 348
Abstract
Gas–oil emulsion struts (GOESs), with their simplified and low-cost design and minimal friction, offer attractive potential for industrial applications. However, they exhibit highly nonlinear damping behavior due to the compressibility of the gas–oil emulsion. This study proposes a semi-active control strategy for modulating [...] Read more.
Gas–oil emulsion struts (GOESs), with their simplified and low-cost design and minimal friction, offer attractive potential for industrial applications. However, they exhibit highly nonlinear damping behavior due to the compressibility of the gas–oil emulsion. This study proposes a semi-active control strategy for modulating the emulsion flow via a dynamically controlled solenoid valve. The GOES is modeled considering pressure-dependent friction and flow characteristics. A reinforcement learning model is further developed to modulate the opening area of the control valve under random road excitations to enhance vibration ride comfort, using a quarter-vehicle model framework. The validated model is used to analyze the strut’s performance under three different scenarios, namely, the original passive, optimal passive, and semi-active. The results suggest that the proposed semi-active strategy could yield a considerably lower root mean square of the sprung mass acceleration for both the passive and optimal systems. It is further shown that real-time adjustment of the control valve could yield nearly 27.2% enhancement in ride comfort performance in comparison to optimal passive GOES. Full article
(This article belongs to the Special Issue Semi-Active Vibration Control: Strategies and Applications)
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21 pages, 13536 KB  
Article
A Multifunctional MR Damper with Dual Damping and Locking Mechanisms for Seismic Control of Multi-Span Continuous Bridges
by Fei Guo, Yang Zhang, Xiaoguo Lin and Chengbin Du
Appl. Sci. 2025, 15(17), 9745; https://doi.org/10.3390/app15179745 - 4 Sep 2025
Viewed by 598
Abstract
To overcome the limitations of conventional dampers and enhance seismic resilience in multi-span continuous bridges, this study synthesized a magnetorheological shear-stiffening gel (MRSSG) that integrates shear-stiffening (SS) materials with magnetorheological (MR) components, enabling passive rate-sensitive adaptation and magnetic-field-driven directionality. Leveraging this material, we [...] Read more.
To overcome the limitations of conventional dampers and enhance seismic resilience in multi-span continuous bridges, this study synthesized a magnetorheological shear-stiffening gel (MRSSG) that integrates shear-stiffening (SS) materials with magnetorheological (MR) components, enabling passive rate-sensitive adaptation and magnetic-field-driven directionality. Leveraging this material, we developed a multifunctional MR damper combining high-frequency load-sharing locking and low-frequency magnetically controlled damping mechanisms. Numerical simulations under diverse seismic waves (El Centro, Koyna, and Wenchuan) demonstrated the damper’s effectiveness: it redistributed internal forces from fixed to movable piers, reducing fixed-pier shear forces by up to 62.3% (e.g., from 258,714 kN to 97,419 kN under Wenchuan waves), and under semi-active control via a semi-step on–off strategy, it suppressed displacement responses by >95% at movable-pier deck measurement points. This work establishes a robust solution for improving seismic performance in large-scale civil infrastructure. Full article
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34 pages, 2325 KB  
Review
Enhancing Structural Resilience for Sustainable Infrastructure: A Global Review of Seismic Isolation and Energy Dissipation Practices
by Musab A. Q. Al-Janabi, Duaa Al-Jeznawi, T. Y. Yang, Luís Filipe Almeida Bernardo and Jorge Miguel de Almeida Andrade
Sustainability 2025, 17(16), 7314; https://doi.org/10.3390/su17167314 - 13 Aug 2025
Viewed by 1967
Abstract
Seismic isolation and energy dissipation systems are essential technologies for enhancing the resilience and sustainability of buildings and infrastructure exposed to earthquake-induced ground motions. By reducing structural damage, protecting non-structural components, and ensuring post-earthquake functionality, these systems contribute to minimizing economic loss, preserving [...] Read more.
Seismic isolation and energy dissipation systems are essential technologies for enhancing the resilience and sustainability of buildings and infrastructure exposed to earthquake-induced ground motions. By reducing structural damage, protecting non-structural components, and ensuring post-earthquake functionality, these systems contribute to minimizing economic loss, preserving human life, and supporting long-term community resilience. This review focuses exclusively on passive control systems, such as base isolators and damping devices, commonly codified and implemented in current engineering practice. A comprehensive analysis of international design codes and performance-based practices is presented, highlighting the role of these systems in promoting sustainable infrastructure through risk mitigation and extended service life. The study identifies critical gaps in global standards and testing protocols, advocating for harmonized and forward-looking approaches. The findings aim to inform seismic design strategies that align with the principles of environmental, economic, and social sustainability. Full article
(This article belongs to the Special Issue Earthquake Engineering and Sustainable Structures)
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17 pages, 5504 KB  
Article
Multi-Objective Optimization of Acoustic Black Hole Plate Attached to Electric Automotive Steering Machine for Maximizing Vibration Attenuation Performance
by Xiaofei Du, Weilong Li, Fei Hao and Qidi Fu
Machines 2025, 13(8), 647; https://doi.org/10.3390/machines13080647 - 24 Jul 2025
Viewed by 609
Abstract
This research introduces an innovative passive vibration control methodology employing acoustic black hole (ABH) structures to mitigate vibration transmission in electric automotive steering machines—a prevalent issue adversely affecting driving comfort and vehicle safety. Leveraging the inherent bending wave manipulation properties of ABH configurations, [...] Read more.
This research introduces an innovative passive vibration control methodology employing acoustic black hole (ABH) structures to mitigate vibration transmission in electric automotive steering machines—a prevalent issue adversely affecting driving comfort and vehicle safety. Leveraging the inherent bending wave manipulation properties of ABH configurations, we conceive an integrated vibration suppression framework synergizing advanced computational modeling with intelligent optimization algorithms. A high-fidelity finite element (FEM) model integrating ABH-attached steering machine system was developed and subjected to experimental validation via rigorous modal testing. To address computational challenges in design optimization, a hybrid modeling strategy integrating parametric design (using Latin Hypercube Sampling, LHS) with Kriging surrogate modeling is proposed. Systematic parameterization of ABH geometry and damping layer dimensions generated 40 training datasets and 12 validation datasets. Surrogate model verification confirms the model’s precise mapping of vibration characteristics across the design space. Subsequent multi-objective genetic algorithm optimization targeting RMS velocity suppression achieved substantial vibration attenuation (29.2%) compared to baseline parameters. The developed methodology provides automotive researchers and engineers with an efficient suitable design tool for vibration-sensitive automotive component design. Full article
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17 pages, 13873 KB  
Article
A Passivity-Based Control Integrated with Virtual DC Motor Strategy for Boost Converters Feeding Constant Power Loads
by Mingyang Ou, Pingping Gong, Huajie Guo and Gaoxiang Li
Electronics 2025, 14(14), 2909; https://doi.org/10.3390/electronics14142909 - 21 Jul 2025
Viewed by 490
Abstract
This article proposes a nonlinear control strategy to address the voltage instability issue caused by the boost converter with an uncertain constant power load (CPL). This strategy combines a passivity-based controller (PBC) with a virtual DC motor controller (VDCM). Initially, a PBC is [...] Read more.
This article proposes a nonlinear control strategy to address the voltage instability issue caused by the boost converter with an uncertain constant power load (CPL). This strategy combines a passivity-based controller (PBC) with a virtual DC motor controller (VDCM). Initially, a PBC is designed for the boost converter, which enhances the robustness of the converter with CPL perturbations in the DC bus voltage. To overcome the limitations of PBC, including steady-state errors resulting from variations in load or input voltage, the VDCM is incorporated, simulating the characteristics of a DC motor. This addition improves the system’s inertia and damping, making it more stable and significantly enhancing its dynamic performance. The efficacy and stability analysis of the proposed control strategy is validated through both simulation and experimentation. Full article
(This article belongs to the Special Issue Advanced Control Techniques for Power Converter and Drives)
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19 pages, 12234 KB  
Article
Non-Singular Terminal Sliding Mode Control for a Three-Phase Inverter Connected to an Ultra-Weak Grid
by Abdullah M. Noman, Abu Sufyan, Mohsin Jamil and Sulaiman Z. Almutairi
Electronics 2025, 14(14), 2894; https://doi.org/10.3390/electronics14142894 - 19 Jul 2025
Viewed by 309
Abstract
The quality of a grid-injected current in LCL-type grid-connected inverters (GCI) degrades under ultra-weak grid conditions, posing serious challenges to the stability of the GCI system. For this purpose, the sliding mode control (SMC) approach has been utilized to integrate DC energy seamlessly [...] Read more.
The quality of a grid-injected current in LCL-type grid-connected inverters (GCI) degrades under ultra-weak grid conditions, posing serious challenges to the stability of the GCI system. For this purpose, the sliding mode control (SMC) approach has been utilized to integrate DC energy seamlessly into the grid. The control performance of a GCI equipped with an LCL filter is greatly reduced when it is operating in a power grid with varying impedance and fluctuating grid voltages, which may result in poor current quality and possible instability in the system. A non-singular double integral terminal sliding mode (DIT-SMC) control is presented in this paper for a three-phase GCI with an LCL filter. The proposed method is presented in the α, β frame of reference without adopting an active or passive damping approach, reducing the computational burden. MATLAB/Simulink Version R2023b is leveraged to simulate the mathematical model of the proposed control system. The capability of the DIT-SMC method is validated through the OPAL-RT hardware-in-loop (HIL) platform. The effectiveness of the proposed method is first compared with SMC and integral terminal SMC, and then the DIT-SMC method is rigorously analyzed under resonance frequency events, grid impedance variation, and grid voltage distortions. It is demonstrated by the experimental results that the proposed control is highly effective in delivering a high-quality current into the grid, in spite of the simultaneous occurrence of power grid impedance variations in 6 mH and large voltage distortions. Full article
(This article belongs to the Topic Power Electronics Converters, 2nd Edition)
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29 pages, 4726 KB  
Article
Adaptive Pendulum-Tuned Mass Damper Based on Adjustable-Length Cable for Skyscraper Vibration Control
by Krzysztof Twardoch, Kacper Górski, Rafał Kwiatkowski, Kamil Jaśkielewicz and Bogumił Chiliński
Sustainability 2025, 17(14), 6301; https://doi.org/10.3390/su17146301 - 9 Jul 2025
Viewed by 1357
Abstract
The dynamic control of vibrations in skyscrapers is a critical consideration in sustainable building design, particularly in response to environmental excitations such as wind impact or seismic activity. Effective vibration neutralisation plays a crucial role in providing the safety of high-rise buildings. This [...] Read more.
The dynamic control of vibrations in skyscrapers is a critical consideration in sustainable building design, particularly in response to environmental excitations such as wind impact or seismic activity. Effective vibration neutralisation plays a crucial role in providing the safety of high-rise buildings. This research introduces an innovative concept for an active vibration damper that operates based on fluid dynamic transport to adaptively alter a skyscraper’s natural frequency, thereby counteracting resonant vibrations. A distinctive feature of this system is an adjustable-length cable mechanism, allowing for the dynamic modification of the pendulum’s effective length in real time. The structure, based on cable length adjustment, enables the PTMD to precisely tune its natural frequency to variable excitation conditions, thereby improving damping during transient or resonance phenomena of the building’s dynamic behaviour. A comprehensive mathematical model based on Lagrangian mechanics outlines the governing equations for this system, capturing the interactions between pendulum motion, fluid flow, and the damping forces necessary to maintain stability. Simulation analyses examine the role of initial excitation frequency and variable damping coefficients, revealing critical insights into optimal damper performance under varied structural conditions. The findings indicate that the proposed pendulum damper effectively mitigates resonance risks, paving the way for sustainable skyscraper design through enhanced structural adaptability and resilience. This adaptive PTMD, featuring an adjustable-length cable, provides a solution for creating safe and energy-efficient skyscraper designs, aligning with sustainable architectural practices and advancing future trends in vibration management technology. The study presented in this article supports the development of modern skyscraper design, with a focus on dynamic vibration control for sustainability and structural safety. It combines advanced numerical modelling, data-driven control algorithms, and experimental validation. From a sustainability perspective, the proposed PTMD system reduces the need for oversized structural components by providing adaptive, efficient damping, thereby lowering material consumption and embedded carbon. Through dynamically retuning structural stiffness and mass, the proposed PTMD enhances resilience and energy efficiency in skyscrapers, lowers lifetime energy use associated with passive damping devices, and enhances occupant comfort. This aligns with global sustainability objectives and new-generation building standards. Full article
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15 pages, 2620 KB  
Article
Proposal and Validation of a Pyro Conductor Switch-Based FCL for DC Distribution System Protection
by Il Kwon, Yu-Jin Kwak, Jeong-Cheol Lee and Bang-Wook Lee
Energies 2025, 18(13), 3441; https://doi.org/10.3390/en18133441 - 30 Jun 2025
Viewed by 425
Abstract
With the increasing deployment of DC power systems, particularly in DC distribution systems, there is a growing demand for rapid and effective fault current limiting solutions. Conventional fault current limiters (FCLs) often suffer from limitations in terms of response time, size, and operational [...] Read more.
With the increasing deployment of DC power systems, particularly in DC distribution systems, there is a growing demand for rapid and effective fault current limiting solutions. Conventional fault current limiters (FCLs) often suffer from limitations in terms of response time, size, and operational complexity. As a solution to these challenges, this paper proposes a hybrid FCL based on a pyro conductor switch (PCS), which combines passive limiting elements with an active switching mechanism. The proposed PCS FCL consists of a pyro fuse, an IGBT switch, a limiting inductor, and a damping resistor. Upon fault detection, the IGBT switch is first turned off to initiate current transfer into the limiting branch. Subsequently, the pyro fuse operates by explosively severing the embedded conductor using a pyrotechnic charge, thereby providing galvanic isolation and reinforcing current commutation into a high-impedance path. This operational characteristic enables effective fault current suppression without requiring complex control or real-time sensing. A detailed analysis using PSCAD/EMTDC simulations was conducted to evaluate the current limiting characteristics under fault conditions, and a prototype was subsequently developed to validate its performance. The simulation results were verified through experimental testing, indicating the limiter’s ability to reduce peak fault current. Furthermore, the results demonstrated that the degree of current limitation can be effectively designed through the selection of appropriate current limiting parameters. This demonstrates that the proposed PCS-based FCL provides a practical and scalable solution for improving protection in DC power distribution systems. Full article
(This article belongs to the Section F2: Distributed Energy System)
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21 pages, 3607 KB  
Article
Enhanced MMC-HVDC Power Control via Adaptive VSG-PBC in Weak Grid Environments
by Yan Xia, Huizhu Li, Shengyong Ye, Jinhui Shi, Yili Yang and Ke Li
Energies 2025, 18(13), 3327; https://doi.org/10.3390/en18133327 - 25 Jun 2025
Viewed by 604
Abstract
This paper addresses the challenge of poor dynamic performance in Modular Multilevel Converter-based High-Voltage Direct Current (MMC-HVDC) systems within weak power grids when conventional control strategies are applied. To enhance system performance, a novel grid-connected power control method integrating Virtual Synchronous Generators (VSGs) [...] Read more.
This paper addresses the challenge of poor dynamic performance in Modular Multilevel Converter-based High-Voltage Direct Current (MMC-HVDC) systems within weak power grids when conventional control strategies are applied. To enhance system performance, a novel grid-connected power control method integrating Virtual Synchronous Generators (VSGs) and Passivity-Based Control (PBC) is proposed. The passivity characteristics of the MMC and the roles of virtual inertia and damping in VSG control are thoroughly examined. Based on the passivity property of the MMC, PBC is implemented in the current inner loop, while VSG control, leveraging its unique working characteristics, is incorporated into the power outer loop. To further optimize performance, adaptive virtual inertia and damping compensation mechanisms, utilizing sigmoid functions, are introduced within the VSG framework. The synergistic operation of PBC and adaptive VSGs significantly improves the dynamic response and robustness of the MMC-HVDC system. The effectiveness and feasibility of the proposed method are validated through simulation experiments in MATLAB/Simulink, conducted under power variations, grid voltage variations, and load changes. Full article
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35 pages, 4924 KB  
Review
A State-of-the-Art Review of Wind Turbine Blades: Principles, Flow-Induced Vibrations, Failure, Maintenance, and Vibration Suppression Techniques
by Tahir Muhammad Naqash and Md. Mahbub Alam
Energies 2025, 18(13), 3319; https://doi.org/10.3390/en18133319 - 24 Jun 2025
Viewed by 3240
Abstract
The growing demand for renewable energy has underscored the importance of wind power, with wind turbines playing a pivotal role in sustainable electricity generation. However, wind turbine blades are exposed to various challenges, particularly flow-induced vibrations (FIVs), including vortex-induced vibrations, flutter, and galloping, [...] Read more.
The growing demand for renewable energy has underscored the importance of wind power, with wind turbines playing a pivotal role in sustainable electricity generation. However, wind turbine blades are exposed to various challenges, particularly flow-induced vibrations (FIVs), including vortex-induced vibrations, flutter, and galloping, which significantly impact the performance, efficiency, reliability, and lifespan of turbines. This review presents an in-depth analysis of wind turbine blade technology, covering the fundamental principles of operation, aerodynamic characteristics, material selection, and failure mechanisms. It examines the effects of these vibrations on blade integrity and turbine performance, highlighting the need for effective vibration suppression techniques. The paper also discusses current advancements in maintenance strategies, including active and passive vibration control methods, sensor networks, and drone-based inspections, aimed at improving turbine reliability and reducing operational costs. Furthermore, emerging technologies, such as artificial intelligence (AI)-driven prognostic assessments and novel materials for vibration damping, are explored as potential solutions to enhance turbine performance. The review emphasizes the importance of continued research in addressing the challenges posed by FIVs, particularly for offshore turbines operating in harsh environments. Full article
(This article belongs to the Section A3: Wind, Wave and Tidal Energy)
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35 pages, 4434 KB  
Article
MDO of Robotic Landing Gear Systems: A Hybrid Belt-Driven Compliant Mechanism for VTOL Drones Application
by Masoud Kabganian and Seyed M. Hashemi
Drones 2025, 9(6), 434; https://doi.org/10.3390/drones9060434 - 14 Jun 2025
Viewed by 939
Abstract
This paper addresses inherent limitations in unmanned aerial vehicle (UAV) undercarriages hindering vertical takeoff and landing (VTOL) capabilities on uneven slopes and obstacles. Robotic landing gear (RLG) designs have been proposed to address these limitations; however, existing designs are typically limited to ground [...] Read more.
This paper addresses inherent limitations in unmanned aerial vehicle (UAV) undercarriages hindering vertical takeoff and landing (VTOL) capabilities on uneven slopes and obstacles. Robotic landing gear (RLG) designs have been proposed to address these limitations; however, existing designs are typically limited to ground slopes of 6–15°, beyond which rollover would happen. Moreover, articulated RLG concepts come with added complexity and weight penalties due to multiple drivetrain components. Previous research has highlighted that even a minor 3-degree slope change can increase the dynamic rollover risks by 40%. Therefore, the design optimization of robotic landing gear for enhanced VTOL capabilities requires a multidisciplinary framework that integrates static analysis, dynamic simulation, and control strategies for operations on complex terrain. This paper presents a novel, hybrid, compliant, belt-driven, three-legged RLG system, supported by a multidisciplinary design optimization (MDO) methodology, aimed at achieving enhanced VTOL capabilities on uneven surfaces and moving platforms like ship decks. The proposed system design utilizes compliant mechanisms featuring a series of three-flexure hinges (3SFH), to reduce the number of articulated drivetrain components and actuators. This results in a lower system weight, improved energy efficiency, and enhanced durability, compared to earlier fully actuated, articulated, four-legged, two-jointed designs. Additionally, the compliant belt-driven actuation mitigates issues such as backlash, wear, and high maintenance, while enabling smoother torque transfer and improved vibration damping relative to earlier three-legged cable-driven four-bar link RLG systems. The use of lightweight yet strong materials—aluminum and titanium—enables the legs to bend 19 and 26.57°, respectively, without failure. An animated simulation of full-contact landing tests, performed using a proportional-derivative (PD) controller and ship deck motion input, validate the performance of the design. Simulations are performed for a VTOL UAV, with two flexible legs made of aluminum, incorporating circular flexure hinges, and a passive third one positioned at the tail. The simulation results confirm stable landings with a 2 s settling time and only 2.29° of overshoot, well within the FAA-recommended maximum roll angle of 2.9°. Compared to the single-revolute (1R) model, the implementation of the optimal 3R Pseudo-Rigid-Body Model (PRBM) further improves accuracy by achieving a maximum tip deflection error of only 1.2%. It is anticipated that the proposed hybrid design would also offer improved durability and ease of maintenance, thereby enhancing functionality and safety in comparison with existing robotic landing gear systems. Full article
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