Search Results (101)

Silicon carbide (SiC) is widely used in high-power, high-frequency, and high-temperature electronic devices due to its excellent physical and chemical properties. However, its high hardness and chemical inertness make it difficult to achieve efficient and damage-free ultra-smooth surface processing with traditional polishing methods. This paper proposes a novel ultrasonic-assistance microarc plasma polishing (UMPP) method for high-quality and high-efficiency polishing of 4H-SiC. This study introduces a novel Ultrasonic-assisted Microarc Plasma Polishing (UMPP) method for achieving high-efficiency, high-quality surface finishing of 4H-SiC. The technique innovatively combines ultrasonic vibration with microarc plasma oxidation in a neutral NaCl electrolyte to overcome the limitations of conventional polishing methods. The UMPP process first generates a soft, porous oxide layer (primarily SiO₂) on the SiC surface through plasma discharge, which is then gently removed using soft CeO₂ abrasives. The key finding is that ultrasonic assistance synergistically enhances the oxidation process, leading to a thicker and more porous oxide layer that is more easily removed. Experimental results demonstrate that UMPP achieves a remarkably high material removal rate (MRR) of 21.7 μm/h while simultaneously delivering an ultra-smooth surface with a roughness (Ra) of 0.54 nm. Compared to the process without ultrasonic assistance, UMPP provides a 21.9% increase in MRR and a 28% reduction in Ra. This work establishes UMPP as a highly promising and efficient polishing strategy for hard and inert materials like SiC, offering a superior combination of speed and surface quality that is difficult to achieve with existing techniques. Full article

A novel voltammetric sensor was constructed by modifying a glassy carbon electrode with a composite material consisting of platinum–nickel-doped tin oxide and carbon black (PtNiSnO₂-CB/GCE), enabling highly sensitive differential pulse voltammetry (DPV) determination of trazodone HCl (TRZ). The DPV experimental parameters, including the composition of the supporting electrolyte and instrumental settings, were carefully optimized to achieve maximum analytical efficiency. Within the linear range of 1–10 µM, quantification of TRZ molecules could be performed without the preconcentration step. When applying a 60 s accumulation time (in the range 0.02–0.2 µM of TRZ), the detection limit reached 4.1 nM (1.67 mg L⁻¹), indicating superior sensitivity compared to previously reported voltammetric techniques. The method demonstrated good reproducibility, with a relative standard deviation of 4.3% for 10 repeated measurements at 0.06 µM TRZ. The developed sensor exhibits excellent stability, simplicity of fabrication, and operational convenience. Its practical applicability was confirmed by the successful analysis of molecules of TRZ in diverse sample types, including pharmaceutical products, urine, plasma, river water, and artificial gastric and intestinal fluids, with recovery rates between 97.7% and 104.2%. Flow injection analysis (FIA) with amperometric detection was also performed for TRZ molecule determination. Full article

The use of biomedical implants has significantly enhanced patient survival rates and overall quality of life. However, bacterial infections caused by bacterial adhesion and the subsequent formation of biofilm on the surface of the implants are challenging clinical issues, leading to implant failure and high social and economic costs. Modification of the surface of the implants with antibacterial coatings is a promising technique to address implant-associated bacterial infection problems. One strategy to fabricate bactericidal antibacterial coatings is to load antibacterial agents, like antibiotics—the most important type of antibacterial drug for killing or inhibiting the growth of bacteria—at therapeutic doses into the coatings and subsequently release them, ideally in a controlled way. Plasma electrolytic oxidation (PEO) is a simple, affordable, and eco-friendly method to produce high-performance, multifunctional coatings with desired antibacterial properties. This review examines the antibacterial activity of antibiotic-loaded PEO coatings, offering valuable insights for the development of novel, high-performance antibacterial coatings that meet clinical requirements. Full article

The friction surfacing (FS) process has emerged over the past few years as a method for joining both similar and dissimilar materials, for volume damage repair of defective components, and for corrosion protection. The possibility to produce a metallic coating by FS, without melting the material, classifies this technique as distinct from other standard methods. This unconventional deposition method is based on the severe plastic deformation that appears on a rotating metallic rod (consumable material) pressed against the substrate under an axial load. The present study aims to investigate the tribological properties and corrosion resistance provided by the aluminum-based FS coatings deposited onto a structural S235 steel substrate and further modified by plasma electrolytic oxidation (PEO). During the PEO treatment, the formation of a ceramic film is enabled, while the hardness, chemical stability, corrosion, and wear resistance of the modified surfaces are considerably increased. The morpho-structural characteristics and chemical composition of the PEO-modified FS coatings are further investigated using scanning electron microscopy combined with energy dispersive spectroscopy analysis and X-ray diffraction. Dry sliding wear testing of the PEO-modified aluminum-based coatings was carried out using a ball-on-disc configuration, while the corrosion resistance was electrochemically evaluated in a 3.5 wt.% NaCl solution. The corrosion rates of the aluminum-based coatings decreased significantly when the PEO treatment was applied, while the wear rate was substantially reduced compared to the untreated aluminum-based coating and steel substrate, respectively. Full article

Background and Objectives: Several micro- and macro-nutrient malnutrition states that are routinely assessed during clinical care of women in the antenatal period have been proposed as risk factors for preeclampsia. However, there is a paucity of data on the potential use of these biomarkers for detection of preeclampsia. The aim of this case-control study was to investigate the association of biomarkers from routine clinical tests, and those specific to micro- and macro-nutrient malnutrition, with the risk of preeclampsia. Materials and Methods: Venous blood samples of 250 participants with preeclampsia and 150 pregnant women without preeclampsia were collected and assayed immediately for the full blood count, urea and electrolytes, high-density cholesterol (HDL), total cholesterol, triglycerides, low-density lipoprotein cholesterol (LDL), oxidized low-density lipoprotein cholesterol (OxLDL), and selenium, in addition to urine iodine concentration (UIC). Results: The serum potassium/magnesium ratio (K⁺/Mg²⁺), UIC, fasting plasma glucose (FPG), thyroid stimulating hormone (TSH), lymphocyte percentage (L/WBC%), and the oxidized LDL/albumin ratio (OxLDL/Alb) were identified as independent predictors of preeclampsia. Conclusions: Serum potassium/magnesium ratio and other analytes essential for various biological processes, some of which are assayed during routine care, were significantly associated with preeclampsia, warranting further exploration as potential screening biomarkers in low-resource settings. Full article

Electrolytic plasma polishing technology is widely used in medical devices, aerospace, nuclear industry, marine engineering, and other equipment manufacturing fields, owing to its advantages of shape adaptability, high efficiency, good precision, environmental protection, and non-contact polishing. However, the lack of in-depth research on the material removal mechanism of the electrolytic plasma polishing process severely restricts the regulation of the process parameters and polishing effect, leading to optimization and improvement by experimental methods. Firstly, the formation mechanism of passivation film was revealed based on an analysis of the surface morphology and chemical composition of stainless steel. Subsequently, the dissolution mechanism of the passivation film was proposed by analyzing the change in the valence state of the main metal elements on the surface. In addition, the surface enclosure leveling mechanism of electrolytic plasma polishing (EPP) for stainless steel was proposed based on a material removal mechanism model combined with experimental test methods. The results show that EPP significantly reduces the surface roughness of stainless steel, with Ra being reduced from 0.445 µm to 0.070 µm. Metal elements on the anode surface undergo electrochemical oxidation reactions with reactive substances generated by the gas layer discharge, resulting in the formation of passivation layers of metal oxides and hydroxides. The passivation layer complexes with solvent molecules in the energetic plasma state of the gas layer with SO₄²⁻ ions, forming complexes that enter the electrolyte. The dynamic balance between the formation and dissolution of the passivation film is the key to achieving a flat surface. This study provides theoretical guidance and technical support for the EPP of stainless steel. Full article

This paper summarizes the main findings of a study which aimed to examine the electrochemical oxidation of homovanillic acid (HVA), the final metabolite of dopamine. A pencil graphite electrode (PGE) was used as working electrode and the measurements were performed by cyclic voltammetry (CV) and differential pulse voltammetry (DPV). The type and the composition of the graphite leads used as PGE, the pH of the supporting electrolyte, as well as the scan rates were optimized by CV. The analyte was irreversibly oxidized in Britton–Robinson buffer (BRB) solutions. The interpretation of the voltammetric signals and the correlation of the acquired information were the key to addressing the electrode process undergone by HVA at the PGE. The outcomes of the pH and scan rate studies led to the conclusion that two electrons and two protons were involved in the diffusion-controlled process. Using the PGE, a linear relationship between peak current and HVA concentration was obtained between 1.0 × 10⁻⁶ M and 5.0 × 10⁻⁵ M by DPV in BRB with pH 2.0. The detection limit of 3.84 × 10⁻⁷ M was calculated. The accuracy, the precision, and the selectivity of the quantitative method have successfully undergone evaluation. The practical application of the developed voltammetric method was checked by determining the HVA concentration in spiked plasma samples, yielding good recovery values. Full article

Plasma electrolytic oxidation (PEO) is often used to improve the physical and mechanical properties of valve metals. This method allows for the formation of thicker and denser metal oxide coatings, which helps to improve physical and mechanical properties, especially the wear and corrosion resistance of the surface. The PEO process is widely used in areas such as mechanical engineering, aerospace, biomedical, and others. This review aims to summarize and explain the fundamental principles of the PEO process, with a focus on the influence of waveform types and their parameters on the properties of PEO coatings. This study found that a sinusoidal waveform promotes the generation of more stable discharges compared to a rectangular waveform, thereby enhancing the corrosion resistance of the coatings. Furthermore, it was demonstrated that using a rectangular waveform with adjustable parameters enables the production of thicker and more wear-resistant coatings. Meanwhile, the application of sawtooth and trapezoidal waveforms reduces sharp current spikes during the onset of discharges, minimizing defect formation and positively influencing the coating formation process. In addition, bipolar and unipolar modes are analyzed, and the promising future directions are discussed. Full article

Catalyzing hydrogen evolution reaction (HER) is a key process in high-efficiency proton exchange membrane water electrolysis (PEMWE) devices. To replace the use of Pt-based HER catalyst, tungsten carbide (W₂C) is one of the most promising non-noble-metal-based catalysts with low cost, replicable catalytic performance, and durability. However, the preparation access to scalable production of W₂C catalysts is inevitable. Herein, we introduced a facile protocol to achieve the tungsten carbide species by plasma treatment under a CH₄ atmosphere from the WO₃ precursor. Moreover, the heterogeneous structure of the tungsten carbide/tungsten oxide nanosheets further enhances the catalytic activity for HER with the enlarged specific surface area and the synergism on the interfaces. The prepared tungsten carbide/tungsten oxide heterostructure nanosheets (WO_3-x-850-P) exhibit exceptional HER catalytic activity and stable longevity in acid electrolytes. This work provides a facile and effective method to construct high-performance and non-precious-metal-based electrocatalysts for industrial-scale water electrolysis. Full article

This study aimed to develop an alternative surface hardening technique for low-carbon steel alloy type 20Ch using plasma electrolytic oxidation (PEO). The surface hardening of 20Ch alloy steel samples was achieved through PEO in a Na₂CO₃ electrolyte solution. Optimal processing parameters were determined experimentally by measuring voltage and applied current. Quenching was performed in the electrolyte stream, and plasma was ionised through excitation. A mathematical model based on thermal conductivity equations and regression analysis was developed to relate the key parameters of the hardening process. The results from both the experimental and mathematical models demonstrated that PEO significantly reduces hardening time compared to traditional methods. The microstructural images revealed the transformation of the coarse-grained pearlite–ferrite structure into quenched martensite. Vickers microhardness tests indicated a substantial increase in surface hardness after PEO treatment, compared to the untreated samples. The major advantages of PEO include lower energy consumption, high quenching rates, and the ability to perform localised surface treatments. These benefits contribute to overall cost reduction, making PEO a promising surface hardening method for various industrial applications. Full article

One-step methods for the formation of efficient thin-film catalysts for wastewater treatment under the sunlight spectrum is a topic of interest for many research groups. This article reports on the facile preparation of photocatalytic coatings by plasma electrolytic oxidation processing from 0.01 M sodium tungstate electrolyte solution containing both 13X zeolite and CeO₂. Obtained coatings are characterized with respect to their surface morphology, chemical and phase composition, and possible application as photocatalysts in photodegradation of organic pollutants. All prepared coatings contain elements originating from both substrate and electrolyte solution. Addition of 1 g/L of 13X zeolite and CeO₂ in various concentrations to electrolyte solution results in increased photodecomposition of model organic pollutant. The highest photodegradation under simulated sunlight is observed for coatings formed in 0.01 M sodium tungstate with addition of 1 g/L of 13X zeolite and 1 g/L of CeO₂, reaching 50% after 6 h of irradiation. Full article

This manuscript presents the influence of manufacturing process parameters (peak current density, frequency, process time) on the micromechanical and sclerometric properties of oxide coatings. These parameters were selected based on Hartley’s experimental design, considering three variables at three levels. The coatings were produced on the AZ31B magnesium alloy using the plasma electrolytic oxidation (PEO) method. A trapezoidal voltage waveform and an alkaline, two-component electrolyte were used during the process. The micromechanical and sclerometric properties were assessed by measuring the hardness (H_IT) and Young’s modulus (E_IT) and determining three critical loads: Lc1 (the critical load at which the first coating damage occurred—Hertz tensile cracks within the scratch), Lc2 (the critical load causing the first cohesive damage to the coating), and Lc3 (the load at which the coating was completely destroyed). Scratch tests were supplemented with profilographometric measurements, which were used to generate isometric images. To identify the relationship between micromechanical and sclerometric properties and the manufacturing parameters, statistical analysis was performed. Research has demonstrated that the plasma electrolytic oxidation (PEO) process improves the micromechanical and adhesive properties of oxide coatings on the AZ31B magnesium alloy. The key process parameters, including peak current density, frequency, and duration, are crucial in determining these enhanced properties. Full article

The general trend of increasing life expectancy will consistently drive the demand for orthopedic prostheses. In addition to the elderly, the younger population is also in urgent need of orthopedic devices, as bone fractures are a relatively common injury type; it is important to treat the patient quickly, painlessly, and eliminate further health complications. In the field of traumatology and orthopedics, metals and their alloys are currently the most commonly used materials. In this context, numerous scientists are engaged in the search for new implant materials and coatings. Among the various coating techniques, plasma electrolytic oxidation (PEO) (or micro-arc oxidation—MAO) occupy a distinct position. This method offers a cost-effective and environmentally friendly approach to modification of metal surfaces. PEO can effectively form porous, corrosion-resistant, and bioactive coatings on light alloys. The porous oxide surface structure welcomes organic molecules that can significantly enhance the corrosion resistance of the implant and improve the biological response of the body. The review considers the most crucial aspects of new combined PEO-organic coatings on metal implants, in terms of their potential for implantation, corrosion resistance, and biological activity in vitro and in vivo. Full article

This study considers the regularities in the formation of amorphous–crystalline coatings with zinc oxide and wollastonite particles via micro-arc oxidation (MAO) on metal substrates made from a Mg-0.8 wt.% Ca alloy. The combination of components with increased antibacterial and osteogenic properties made it possible to obtain a unique bioactive and corrosion-resistant coating that slowed down the bioresorption of a magnesium implant and stimulated the processes of osteointegration. The coating was examined using various methods, including scanning and transmission electron microscopy, X-ray crystallography, scratch testing, energy-dispersive X-ray spectroscopy, and potentiodynamic polarization testing. As a result of plasma-chemical interactions between electrolyte components and the magnesium substrate, a porous amorphous–crystalline coating comprising wollastonite (CaSiO₃), zinc oxide (ZnO), forsterite (Mg₂SiO₄), and periclase (MgO) was formed at varying voltages (350–500 V) during the MAO process. The protective properties of the coating were exceptional, as evidenced by the mass loss values of the coated samples (1.4–2.3%) in 0.9% NaCl solution, which were significantly lower than the mass loss of the uncoated alloy (8.9%). The coating synthesized at a voltage of 500 V was characterized by a maximum zinc content of 8 at.%, which was responsible for the highest antibacterial activity against Staphylococcus aureus (99.1%). Full article

In this article, the process of creating calcium phosphate coatings through plasma electrolytic oxidation was investigated. Calcium phosphate coatings were deposited onto titanium substrates fabricated via the selective laser melting (SLM) method. The correlation between the characteristics of the coating and the applied voltage (200, 250, and 300 V) of PEO was studied. The surface morphology analysis indicates that an increase in applied voltage results in a larger pore size. It was discovered that, when a voltage of 300 V was applied, a layer of hydroxyapatite formed. However, at 300 V, the coating cracked, producing a significantly rough surface. Our analysis of the elemental composition of sample cross sections indicates the presence of TiO₂ layers that are enriched with calcium (Ca) and phosphorus (P). The coefficient of friction and wear rate are primarily influenced by the morphology, pore size, and density of the titanium dioxide layer. Furthermore, a rise in the quantity of the beta phase of the titanium on the surface can be noticed as the applied voltage increases. As a result, it also affects the mechanical and tribological characteristics of the coating. The sample treated to a voltage of 250 V demonstrates a higher resistance to wear and a lower elastic modulus in comparison to the other two coatings. Full article