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Keywords = polymer dynamics

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14 pages, 1295 KB  
Article
Determination of Odor Compounds in Lignocellulose-Based Panels Using DHS-GC/MS Combined with Odor Activity Value Analysis
by Lina Tang, Qian Chen, Liming Zhu, Xiaorui Liu, Xianwu Zou, Yuejin Fu and Bo Liu
Polymers 2025, 17(17), 2421; https://doi.org/10.3390/polym17172421 (registering DOI) - 6 Sep 2025
Abstract
Wood, as the oldest natural polymer composite material on Earth, holds significant importance in the era of carbon neutrality and serves as an irreplaceable core material in the furniture and construction industries. As a primary raw material for furniture, wood-based lignocellulosic boards have [...] Read more.
Wood, as the oldest natural polymer composite material on Earth, holds significant importance in the era of carbon neutrality and serves as an irreplaceable core material in the furniture and construction industries. As a primary raw material for furniture, wood-based lignocellulosic boards have drawn increasing consumer attention due to their odor characteristics. In order to achieve the determination of odor compounds in lignocellulose-based panels, this study established a method combining dynamic headspace sampling (DHS), gas chromatography–mass spectrometry (GC–MS), and odor activity value (OAV) analysis. To address the wide concentration range of odor compounds in lignocellulose-based panels, a three-level standard curve was established to meet the detection of odor substances in common lignocellulose-based panels. The favorable conditions for each factor were as follows: sheet-shaped samples, TENAX-TA adsorbent, 20 mL headspace vials, and a split ratio of 25:1. The method demonstrated good linearity within the range of 0.002–15 mg/m3, with recovery rates ranging from 94.74% to 103.44%. The method was applied to analyze commercially available particleboard, fiberboard, and plywood. A total of 33 odor components were detected. The results indicated that aldehyde contributed significantly to the odor of particleboard, acids were the main contributors to the odor of fiberboard, and terpenes dominated the odor of plywood. The established method is suitable for the qualitative and quantitative analysis of odor compounds in lignocellulose-based panels and provides reliable technical support for tracing, identifying, and controlling odors in these materials. Full article
(This article belongs to the Special Issue Eco-Friendly Supramolecular Polymeric Materials, 2nd Edition)
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42 pages, 3828 KB  
Article
Modification Mechanism of Multipolymer Granulated Modifiers and Their Effect on the Physical, Rheological, and Viscoelastic Properties of Bitumen
by Yao Li, Ke Chao, Qikai Li, Kefeng Bi, Yuanyuan Li, Dongliang Kuang, Gangping Jiang and Haowen Ji
Materials 2025, 18(17), 4182; https://doi.org/10.3390/ma18174182 - 5 Sep 2025
Abstract
Polymer-modified bitumen is difficult to produce and often separates during storage and transport. In contrast, granular bitumen modifiers offer wide applicability, construction flexibility, and ease of transport and storage. This study involved preparing a multipolymer granulated bitumen modifier with a styrene–butadiene–styrene block copolymer, [...] Read more.
Polymer-modified bitumen is difficult to produce and often separates during storage and transport. In contrast, granular bitumen modifiers offer wide applicability, construction flexibility, and ease of transport and storage. This study involved preparing a multipolymer granulated bitumen modifier with a styrene–butadiene–styrene block copolymer, polyethylene, and aromatic oil. To elucidate the modification mechanism of a multipolymer granulated bitumen modifier on bitumen, the elemental composition of bitumen A and B, the micro-morphology of the modifiers, the changes in functional groups, and the distribution state of the polymers in the bitumen were investigated using an elemental analyzer, a scanning electron microscope, Fourier-transform infrared spectroscopy, and fluorescence microscopy. The effects of the multipolymer granulated bitumen modifier on the physical, rheological, and viscoelastic properties of two types of base bituminous binders were investigated at various dosages. The test results show that the ZH/C ratio of base bitumen A is smaller than that of base bitumen B and that the cross-linking effect with the polymer is optimal. Therefore, the direct-feed modified asphalt of A performs better than the direct-feed modified asphalt of B under the same multipolymer granulated bitumen modifier content. The loose, porous surface structure of styrene–butadiene–styrene block copolymer promotes the adsorption of light components in bitumen, and the microstructure of the multipolymer granulated bitumen modifier is highly coherent. When the multipolymer granulated bitumen modifier content is 20%, the physical, rheological, and viscoelastic properties of the direct-feed modified asphalt of A/direct-feed modified asphalt of B and the commodity styrene–butadiene–styrene block copolymer are essentially identical. While the multipolymer granulated bitumen modifier did not significantly improve the performance of bitumen A/B at contents greater than 20%, the mass loss rate of the direct-feed modified asphalt of A to aggregate stabilized, and the adhesion effect reached stability. Image processing determined the optimum mixing temperature and time for multipolymer granulated bitumen modifier and aggregate to be 185–195 °C and 80–100 s, respectively, at which point the dispersion homogeneity of the multipolymer granulated bitumen modifier in the mixture was at its best. The dynamic stability, fracture energy, freeze–thaw splitting strength ratio, and immersion residual stability of bitumen mixtures were similar to those of commodity styrene–butadiene–styrene block copolymers with a 20% multipolymer granulated bitumen modifier mixing amount, which was equivalent to the wet method. The styrene–butadiene–styrene block copolymer bitumen mixture reached the same technical level. Full article
(This article belongs to the Section Construction and Building Materials)
20 pages, 5274 KB  
Article
Numerical Investigations of the Seam Opening Behavior of Peelable Seal Seams as a Function of the Seal Seam Formation
by Marc Götz, Fabian Kayatz and Marek Hauptmann
Polymers 2025, 17(17), 2407; https://doi.org/10.3390/polym17172407 - 4 Sep 2025
Abstract
In the process of heat contact sealing of thin, flexible polymer films, the choice of the film material, the layer structure, the sealing tools, and the process parameters influence the melt flow. A pronounced melt flow dynamic, which is to be expected in [...] Read more.
In the process of heat contact sealing of thin, flexible polymer films, the choice of the film material, the layer structure, the sealing tools, and the process parameters influence the melt flow. A pronounced melt flow dynamic, which is to be expected in industrial applications due to the high temperatures and pressures, favors the formation of sealing edges that negatively affect the user-friendliness when opening the packaging. In this study, the influence of seal seam formation on the opening behavior was systematically investigated by numerical simulation. A detailed model was developed that simulates the seam opening process, accounting for the composite structure, the detailed geometry of the seal seam, and the separation process. The numerical results of the force-offset behavior showed good agreement with experimental data. Parameter studies revealed that the thicker and more pronounced seal seams lead to higher tear-off forces, while thinner and less pronounced seams result in lower forces. These findings provide valuable insights into the interactions between seam formation and the mechanical behavior of flexible films, enabling the optimization of sealing processes for improved package performance. Full article
(This article belongs to the Special Issue Polymers for Circular Packaging Materials)
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20 pages, 7919 KB  
Article
Application and Mechanism Study on Optimal Design of Cement-Based Building Materials Based on Polymer Binder
by Lei Yu, Qichang Fan, Dan Meng, Xue Meng and Binghua Xu
Buildings 2025, 15(17), 3192; https://doi.org/10.3390/buildings15173192 - 4 Sep 2025
Abstract
This study examines the effects of three polymer binders—polyvinyl alcohol (PVA), polyethylene glycol (PEG), and polyacrylic acid (PAA) on the mechanical properties and dry–wet cycle corrosion resistance of cement mortar at different dosages (1–4%). Mechanical testing combined with scanning electron microscopy (SEM) and [...] Read more.
This study examines the effects of three polymer binders—polyvinyl alcohol (PVA), polyethylene glycol (PEG), and polyacrylic acid (PAA) on the mechanical properties and dry–wet cycle corrosion resistance of cement mortar at different dosages (1–4%). Mechanical testing combined with scanning electron microscopy (SEM) and molecular dynamics (MD) simulations was conducted to validate the experimental findings and reveal the underlying mechanisms. Results show that polymers reduce early-age strength but improve flexural performance, and at low dosage, enhance compressive strength. PVA and PAA exhibited a pronounced improvement in mechanical strength while PVA and PEG showed a significant improvement in wet cycle corrosion resistance. SEM observations indicated that polymers encapsulate cement particles, enhancing interfacial bonding while partially inhibiting hydration. MD simulations revealed that PVA and PAA interact with Ca2+ via Ca-O coordination, while PEG primarily forms hydrogen bonds, resulting in distinct water-binding capacities (PEG > PVA > PAA). These interactions explain the enhanced mechanism of mechanical and dry–wet cycle resistance properties. This work combined experimental and molecular-level validation to clarify how polymer–matrix and polymer–water interactions govern mechanical and durability, respectively. The findings provide theoretical and practical guidance for designing advanced polymer binders with tailored interfacial adhesion and water absorption properties to improve cementitious materials. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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17 pages, 10832 KB  
Article
Dynamic Compressive Behavior of CFRP-Confined High Water Material
by Feiyang Feng, Shuling Meng, Haishan Huang, Yafei Zhou and Hongchao Zhao
J. Compos. Sci. 2025, 9(9), 482; https://doi.org/10.3390/jcs9090482 - 4 Sep 2025
Abstract
As mining operations extend deeper underground, support structures are increasingly subjected to severe impact loads. The dynamic mechanical performance of column-type support systems has, therefore, become a pressing concern. In the present research, a Split Hopkinson Pressure Bar (SHPB) apparatus, combined with Scanning [...] Read more.
As mining operations extend deeper underground, support structures are increasingly subjected to severe impact loads. The dynamic mechanical performance of column-type support systems has, therefore, become a pressing concern. In the present research, a Split Hopkinson Pressure Bar (SHPB) apparatus, combined with Scanning Electron Microscopy (SEM), is used to systematically examine how the water-to-cement ratio, number of carbon-fiber reinforced polymer (CFRP) layers, and strain rate influence the dynamic compressive behavior and microstructural evolution of CFRP-confined high-water material. The results indicate that unconfined specimens are strongly strain rate-dependent, with peak strength following a rise–fall trend. A lower water–cement ratio results in a denser internal structure and improved strength. Additionally, CFRP confinement markedly enhances peak strength and impact resistance, refines failure modes, and promotes the formation of denser hydration products by limiting lateral deformation. This confinement effect effectively mitigates microstructural damage under high strain rates. These findings clarify the reinforcement mechanism of CFRP from both macroscopic and microscopic perspectives, offering theoretical insights and engineering references for the design of impact-resistant support systems in deep mining applications. Full article
(This article belongs to the Special Issue Composite Materials for Civil Engineering Applications)
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15 pages, 5595 KB  
Article
Enhanced Methane Production in the Anaerobic Digestion of Swine Manure: Effects of Substrate-to-Inoculum Ratio and Magnetite-Mediated Direct Interspecies Electron Transfer
by Jung-Sup Lee, Tae-Hoon Kim, Byung-Kyu Ahn, Yun-Ju Jeon, Ji-Hye Ahn, Waris Khan, Seoktae Kang, Junho Kim and Yeo-Myeong Yun
Energies 2025, 18(17), 4692; https://doi.org/10.3390/en18174692 - 4 Sep 2025
Viewed by 112
Abstract
Improving the anaerobic digestion (AD) of swine manure is crucial for sustainable waste-to-energy systems, given its high organic load and process instability risks. This study examined the combined effects of substrate-to-inoculum ratio (SIR, 0.1–3.2) and magnetite-mediated direct interspecies electron transfer on biogas production, [...] Read more.
Improving the anaerobic digestion (AD) of swine manure is crucial for sustainable waste-to-energy systems, given its high organic load and process instability risks. This study examined the combined effects of substrate-to-inoculum ratio (SIR, 0.1–3.2) and magnetite-mediated direct interspecies electron transfer on biogas production, effluent quality, and microbial community dynamics. The highest methane yield (262 ± 10 mL CH4/g COD) was obtained at SIR 0.1, while efficiency declined at higher SIRs due to acid and ammonia accumulation. Magnetite supplementation significantly improved methane yield (up to a 54.1% increase at SIR 0.2) and reduced the lag phase, particularly under moderate SIRs. Effluent characterization revealed that low SIRs induced elevated soluble COD (SCOD) levels, attributed to microbial autolysis and extracellular polymeric substance release. Furthermore, magnetite addition mitigated SCOD accumulation and shifted molecular weight distributions toward higher fractions (>15 kDa), indicating enhanced microbial activity and structural polymer formation. Microbial analysis revealed that magnetite-enriched Syntrophobacterium and Methanothrix promoted syntrophic cooperation and acetoclastic methanogenesis. Diversity indices and PCoA further showed that both SIR and magnetite significantly shaped microbial structure and function. Overall, an optimal SIR range of 0.2–0.4 under magnetite addition provided a balanced strategy for enhancing methane recovery, effluent quality, and microbial stability in swine manure AD. Full article
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17 pages, 8152 KB  
Article
Decision Tree-Based Evaluation and Classification of Chemical Flooding Well Groups for Medium-Thick Sandstone Reservoirs
by Zuhua Dong, Man Li, Mingjun Zhang, Can Yang, Lintian Zhao, Zengyuan Zhou, Shuqin Zhang and Chenyu Zheng
Energies 2025, 18(17), 4672; https://doi.org/10.3390/en18174672 - 3 Sep 2025
Viewed by 197
Abstract
Targeting the classification and evaluation of chemical flooding well groups in medium-thick sandstone reservoirs (single-layer thickness: 5–15 m), this study proposes a multi-level classification model based on decision trees. Through the comprehensive analysis of key static factors influencing chemical flooding efficiency, a four-tier [...] Read more.
Targeting the classification and evaluation of chemical flooding well groups in medium-thick sandstone reservoirs (single-layer thickness: 5–15 m), this study proposes a multi-level classification model based on decision trees. Through the comprehensive analysis of key static factors influencing chemical flooding efficiency, a four-tier classification index system was established, comprising: interlayer/baffle development frequency (Level 1), thickness-weighted permeability rush coefficient (Level 2), reservoir rhythm characteristics (Level 3), and pore-throat radius-based reservoir connectivity quality (Level 4) as its core components. The model innovatively transforms common reservoir physical parameters (porosity and permeability) into pore-throat radius parameters to enhance guidance for polymer molecular weight design, while employing a thickness-weighted permeability rush coefficient to simultaneously characterize heterogeneity impacts from both permeability and thickness variations. Unlike existing classification methods primarily designed for thin-interbedded reservoirs—which consider only connectivity or apply fuzzy mathematics-based normalization—this model specifically addresses medium-thick reservoirs’ unique challenges of interlayer development and intra-layer heterogeneity. Furthermore, its decision tree architecture clarifies classification logic and significantly reduces data preprocessing complexity. In terms of engineering practicality, the classification results are directly linked to well-group development bottlenecks, as validated in the J16 field application. By implementing customized chemical flooding formulations tailored to the study area, the production performance in the expansion zone achieved comprehensive improvement: daily oil output dropped from 332 tons to 243 tons, then recovered to 316 tons with sustained stabilization. Concurrently, recognizing that interlayer barriers were underdeveloped in certain well groups during production layer realignment, coupled with strong vertical heterogeneity posing polymer channeling risks, targeted profile modification and zonal injection were implemented prior to flooding conversion. This intervention elevated industrial replacement flooding production in the study area from 69 tons to 145 tons daily post-conversion. This framework provides a theoretical foundation for optimizing chemical flooding pilot well-group selection, scheme design, and dynamic adjustments, offering significant implications for enhancing oil recovery in medium-thick sandstone reservoirs through chemical flooding. Full article
(This article belongs to the Special Issue Coal, Oil and Gas: Lastest Advances and Propects)
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31 pages, 23811 KB  
Article
Directional Entropy Bands for Surface Characterization of Polymer Crystallization
by Elyar Tourani, Brian J. Edwards and Bamin Khomami
Polymers 2025, 17(17), 2399; https://doi.org/10.3390/polym17172399 - 3 Sep 2025
Viewed by 210
Abstract
Molecular dynamics (MD) simulations provide atomistic insights into nucleation and crystallization in polymers, yet interpreting their complex spatiotemporal data remains a challenge. Existing order parameters face limitations, such as failing to account for directional alignment or lacking sufficient spatial resolution, preventing them from [...] Read more.
Molecular dynamics (MD) simulations provide atomistic insights into nucleation and crystallization in polymers, yet interpreting their complex spatiotemporal data remains a challenge. Existing order parameters face limitations, such as failing to account for directional alignment or lacking sufficient spatial resolution, preventing them from accurately capturing the anisotropic and heterogeneous characteristics of nucleation or the surface phenomena of polymer crystallization. We introduce a novel set of local order parameters—namely, directional entropy bands— that extend scalar entropy-based descriptors by capturing first-order angular moments of the local entropy field around each particle. We compare these against conventional metrics (entropy, the crystallinity index, and smooth overlap of atomic positions (SOAP) descriptors) in equilibrium MD simulations of polymer crystallization. We show that (i) scalar entropy bands demonstrate advantages compared to SOAP in polymer phase separation at single-snapshot resolution and (ii) directional extensions (dipole projections and gradient estimates) robustly highlight the evolving crystal–melt interface, enabling earlier nucleation detection and quantitative surface profiling. UMAP embeddings of these 24–30D feature vectors reveal a continuous melt–surface–core manifold, as confirmed by supervised boundary classification. Our approach is efficient and directly interpretable, offering a practical framework for studying polymer crystallization kinetics and surface growth phenomena. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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18 pages, 5631 KB  
Article
Large-Scale Molecular Dynamics of Anion-Exchange Membranes: Molecular Structure of QPAF-4 and Water Transport
by Tetsuro Nagai, Takumi Kawaida and Koji Yoshida
Membranes 2025, 15(9), 266; https://doi.org/10.3390/membranes15090266 - 2 Sep 2025
Viewed by 215
Abstract
Understanding the molecular structure and water transport behavior in anion-exchange membranes (AEMs) is essential for advancing efficient and cost-effective alkaline fuel cells. In this study, large-scale all-atom molecular dynamics simulations of QPAF-4, a promising AEM material, were performed at multiple water uptakes ( [...] Read more.
Understanding the molecular structure and water transport behavior in anion-exchange membranes (AEMs) is essential for advancing efficient and cost-effective alkaline fuel cells. In this study, large-scale all-atom molecular dynamics simulations of QPAF-4, a promising AEM material, were performed at multiple water uptakes (λ = 2, 3, 6, and 13). The simulated systems comprised approximately 1.4 to 2.1 million atoms and spanned approximately 26 nm, thus enabling direct comparison with both wide-angle X-ray scattering (WAXS) and small-angle X-ray scattering (SAXS) experiments. The simulations successfully reproduced experimentally observed structure factors, accurately capturing microphase-separated morphologies at the mesoscale (~8 nm). Decomposition of the SAXS profile into atom pairs suggests that increasing water uptake may facilitate the aggregation of fluorinated alkyl chains. Furthermore, the calculated pair distribution functions showed excellent agreement with WAXS data, suggesting that the atomistic details were accurately reproduced. The water dynamics exhibited strong dependence on hydration level: At low water uptake, mean squared displacement showed persistent subdiffusive behavior even at long timescales (~200 ns), whereas almost normal diffusion was observed when water uptake was high. These results suggest that water mobility may be significantly influenced by nanoconfinement and strong interactions exerted by polymer chains and counterions under dry conditions. These findings provide a basis for the rational design and optimization of high-performance membrane materials. Full article
(This article belongs to the Special Issue Design, Synthesis and Applications of Ion Exchange Membranes)
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13 pages, 936 KB  
Opinion
Microbial Growth: Role of Water Activity and Viscoelasticity of the Cell Compartments
by Alberto Schiraldi
Int. J. Mol. Sci. 2025, 26(17), 8508; https://doi.org/10.3390/ijms26178508 - 1 Sep 2025
Viewed by 178
Abstract
The complexity of the biochemistry and the variety of possible environments make the subject of the no-growth limits of bacteria a very tough challenge. This present work addresses the problem of applying to the microbial cultures the polymer science approach, which is widespread [...] Read more.
The complexity of the biochemistry and the variety of possible environments make the subject of the no-growth limits of bacteria a very tough challenge. This present work addresses the problem of applying to the microbial cultures the polymer science approach, which is widespread in food technology. This requires the definition of a “dynamic state diagram” that reports the expected trends of the glass transition of two virtual polymers, which mimic the crowded cytoplasmic polymers and the polymeric meshwork of the cell envelope, respectively, versus the water content. At any given temperature, the water content at the glass transition represents the lowest limit for the relevant molecular mobility. This representation leads one to recognize that the lowest temperature to observe microbial growth coincides with that of the largest freeze-concentrated liquid phase, in line with the values predicted by the Ratkowsky empirical equation. In view of potential applications in predictive microbiology, this paper suggests an alternative interpretation for the highest tolerated temperature and the temperature of the largest specific growth rate. Full article
(This article belongs to the Section Molecular Biophysics)
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27 pages, 6990 KB  
Review
Multiscale Insights into Inorganic Filler Regulation, Ion Transport Mechanisms, and Characterization Advances in Composite Solid-State Electrolytes
by Xinhao Xu, Dingyuan Lu, Sipeng Huang, Fuming Wang, Yulin Min and Qunjie Xu
Processes 2025, 13(9), 2795; https://doi.org/10.3390/pr13092795 - 1 Sep 2025
Viewed by 196
Abstract
All-solid-state lithium batteries (ASSLBs) are emerging as a promising alternative to conventional lithium-ion batteries, offering solutions to challenges related to energy density and safety. Their core advancement relies on breakthroughs in solid-state electrolytes (SEs). SEs can be broadly grouped into two main types: [...] Read more.
All-solid-state lithium batteries (ASSLBs) are emerging as a promising alternative to conventional lithium-ion batteries, offering solutions to challenges related to energy density and safety. Their core advancement relies on breakthroughs in solid-state electrolytes (SEs). SEs can be broadly grouped into two main types: inorganic solid electrolytes (ISEs) and organic solid electrolytes (OSEs). ISEs offer high ionic conductivity (0.1~1 mS cm−1), a lithium-ion transference number close to 1, and excellent thermal stability, but their intrinsic brittleness leads to poor interfacial wettability and processing difficulties, limiting practical applications. In contrast, OSEs exhibit good flexibility and interfacial compatibility but suffer from poor ionic conductivity (10−4~10−2 mS cm−1) due to high crystallinity at room temperature, in addition to poor thermal stability and weak mechanical integrity, making it difficult to match high-voltage cathodes and suppress lithium dendrite growth. Against this backdrop, the stability of the organic–inorganic interface plays a crucial role. However, challenges such as low overall conductivity and unstable interfaces still limit their performance. This review provides a microscopic perspective on lithium-ion transport pathways across the polymer phase, the inorganic filler phase, and their interfacial regions. It categorizes inert fillers and active fillers, analyzing their structure–performance relationships and emphasizing the synergistic effects of filler dimensionality, surface chemistry, and interfacial interactions. In addition, cutting-edge analytical methods such as time-of-flight secondary ion mass spectrometry (TOF-SIMS) and high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) have also been employed and are summarized into their roles for revealing the microstructures and dynamic interfacial behaviors of OICSEs. Finally, future directions are proposed, such as hierarchical pore structure design, surface functionalization, and simulation-guided optimization, aiming to provide theoretical insights and technological strategies for the development of high-performance composite electrolytes for ASSLBs. Full article
(This article belongs to the Section Chemical Processes and Systems)
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18 pages, 4673 KB  
Article
Influence of Electrical Parameters in a Composite Wing Actuated by Shape Memory Alloys Wires: A Numerical–Experimental Study
by Miriam Battaglia, Valerio Acanfora and Aniello Riccio
J. Compos. Sci. 2025, 9(9), 460; https://doi.org/10.3390/jcs9090460 - 1 Sep 2025
Viewed by 198
Abstract
This study investigates the influence of electrical actuation parameters on the performance of a morphing composite aerodynamic profile actuated by Shape Memory Alloy (SMA) wires. A fully coupled electro-thermo-mechanical finite element model has been developed to simulate the transient response of NiTi SMA, [...] Read more.
This study investigates the influence of electrical actuation parameters on the performance of a morphing composite aerodynamic profile actuated by Shape Memory Alloy (SMA) wires. A fully coupled electro-thermo-mechanical finite element model has been developed to simulate the transient response of NiTi SMA, capturing the nonlinear interplay between temperature evolution, phase transformation, and mechanical deformation under Joule heating. The model incorporates phase-dependent material properties, heat effects, and geometric constraints, enabling accurate prediction of actuation dynamics. To validate the model, a morphing spoiler prototype has been fabricated using high-performance additive manufacturing with a carbon fibre-reinforced polymer. The SMA wires have been pretensioned and electrically actuated at different current levels (3 A and 6 A), and the resulting deformation has been recorded through video analysis with embedded timers. Experimental measurements confirmed the model’s ability to predict both actuation time and displacement, with maximum deflections of 33 mm and 40 mm corresponding to different current inputs. This integrated approach demonstrates an efficient and compact solution for active aerodynamic surfaces without the need for mechanical linkages, enabling future developments in adaptive structures for automotive and aerospace applications. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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24 pages, 1013 KB  
Review
Smart Design Aided by Mathematical Approaches: Adaptive Manufacturing, Sustainability, and Biomimetic Materials
by Antreas Kantaros, Theodore Ganetsos, Evangelos Pallis and Michail Papoutsidakis
Designs 2025, 9(5), 102; https://doi.org/10.3390/designs9050102 - 1 Sep 2025
Viewed by 372
Abstract
The increased importance of sustainability imperatives has required a profound reconsideration of the interaction between materials, manufacturing, and design fields. Biomimetic smart materials such as shape-memory polymers, hydrogels, and electro-active composites represent an opportunity to combine adaptability, responsiveness, and ecological intelligence in systems [...] Read more.
The increased importance of sustainability imperatives has required a profound reconsideration of the interaction between materials, manufacturing, and design fields. Biomimetic smart materials such as shape-memory polymers, hydrogels, and electro-active composites represent an opportunity to combine adaptability, responsiveness, and ecological intelligence in systems and products. This work reviews the confluence of such materials with leading-edge manufacturing technologies, notably additive and 4D printing, and how their combining opens the door to the realization of time-responsive, low-waste, and user-adaptive design solutions. Through computational modeling and mathematical simulations, the adaptive performance of these materials can be predicted and optimized, supporting functional integration with high precision. On the basis of case studies in regenerative medicine, architecture, wearables, and sustainable product design, this work formulates the possibility of biomimetic strategies in shifting design paradigms away from static towards dynamic, from fixed products to evolvable systems. Major material categories of stimuli-responsive materials are systematically reviewed, existing 4D printing workflows are outlined, and the way temporal design principles are revolutionizing production, interaction, and lifecycle management is discussed. Quantitative advances such as actuation efficiencies exceeding 85%, printing resolution improvements of up to 50 μm, and lifecycle material savings of over 30% are presented where available, to underscore measurable impact. Challenges such as material scalability, process integration, and design education shortages are critically debated. Ethical and cultural implications such as material autonomy, transparency, and cross-cultural design paradigms are also addressed. By identifying existing limitations and proposing a future-proof framework, this work positions itself within the ongoing discussion on regenerative, interdisciplinary design. Ultimately, it contributes to the advancement of sustainable innovation by equipping researchers and practitioners with a set of adaptable tools grounded in biomimicry, computational intelligence, and temporal design thinking. Full article
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15 pages, 2800 KB  
Article
Repairable, Degradable and Recyclable Carbon Fiber-Reinforced Bio-Based Epoxy Vitrimer Composites Enabled by Facile Transesterification
by Haidan Lin, Kai Dong, Jingyao Luan, Chenggang Li, Di Zhao, Chengji Zhao and Xuefeng Li
Polymers 2025, 17(17), 2387; https://doi.org/10.3390/polym17172387 - 31 Aug 2025
Viewed by 331
Abstract
Developing high-performance bio-based epoxy resins as sustainable alternatives to petroleum-derived bisphenol A (BPA) epoxies for recyclable carbon fiber-reinforced polymers (CFRPs) is pivotal in materials research. Herein, the bio-based bisphenol monomer BDEF was synthesized from the lignin derivative 4-propylguaiacol. The derived epoxy monomer BDEF-EP [...] Read more.
Developing high-performance bio-based epoxy resins as sustainable alternatives to petroleum-derived bisphenol A (BPA) epoxies for recyclable carbon fiber-reinforced polymers (CFRPs) is pivotal in materials research. Herein, the bio-based bisphenol monomer BDEF was synthesized from the lignin derivative 4-propylguaiacol. The derived epoxy monomer BDEF-EP was cured with adipic acid to form a bio-based vitrimer. Stress relaxation synergistically accelerates through intrinsic dynamic carboxylic acid ester exchange and enhanced chain mobility from the flexible propyl structure. At 220 °C, this vitrimer shows rapid stress relaxation (τ* < 30 s) and repairs ~90% of surface scratches in 30 min. It exhibits tensile and flexural strengths of 69 MPa and 105 MPa, respectively. BDEF-EP’s low viscosity reduces diluent needs in composite fabrication, lowering costs and improving efficiency. The resulting bio-based CFRP achieves tensile and flexural strengths of 543 MPa and 414 MPa, respectively, which are comparable to commercially available petroleum-derived CFRP. In addition, CFRP containing dynamic crosslinked networks demonstrates degradable recyclability in ethylene glycol solvent, preserving the surface morphology and chemical structure of recovered carbon fibers. The results demonstrate that this bio-based epoxy vitrimer has promising potential for developing sustainable, degradable, and recyclable CFRP composites. Full article
(This article belongs to the Special Issue Epoxy Resins and Epoxy-Based Composites: Research and Development)
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13 pages, 1650 KB  
Article
Refining Biodegradability Assessments of Polymers Through Microbial Biomolecule Quantification
by Woo Yeon Cho and Pyung Cheon Lee
Polymers 2025, 17(17), 2376; https://doi.org/10.3390/polym17172376 - 31 Aug 2025
Viewed by 312
Abstract
The accumulation of plastic waste has intensified the pursuit of biodegradable alternatives, yet standard methods such as CO2 evolution, oxygen demand, and mass loss fail to fully capture microbial physiological responses during degradation. This study introduces a biochemical assay-based approach to quantify [...] Read more.
The accumulation of plastic waste has intensified the pursuit of biodegradable alternatives, yet standard methods such as CO2 evolution, oxygen demand, and mass loss fail to fully capture microbial physiological responses during degradation. This study introduces a biochemical assay-based approach to quantify proteins, lipids, and carbohydrates in soil as indicators of microbial activity during polymer biodegradation. For microcrystalline cellulose (MCC), proteins, lipids, and carbohydrates increased by 2.09-, 6.47-, and 11.22-fold, respectively (all p-values < 0.001), closely aligning with CO2 evolution trends. Non-biodegradable poly(vinyl chloride) (PVC) exhibited no significant changes. Synthesized poly(butylene glutarate) (PBG) also showed significant biomolecule accumulation (up to 2.70-fold) alongside CO2 production. Biomolecule quantification complements CO2-based methods by revealing microbial proliferation and metabolic activity that persist beyond the mineralization plateau, offering a more comprehensive assessment of biodegradability. Full article
(This article belongs to the Special Issue Sustainable Polymer Chemistry and Processing)
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