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Search Results (3,549)

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Keywords = polyurethane

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19 pages, 7384 KB  
Article
Lignin-Modified Petrochemical-Source Polyester Polyurethane Enhances Nutrient Release Performance of Coated Urea
by Xiaomin Hu, Baishan Liu, Siyu Chen, Qi Chen, Heping Chen, Jingjing Dong, Kexin Zhang, Junxi Wang, Min Zhang and Zhiguang Liu
Agronomy 2025, 15(9), 2030; https://doi.org/10.3390/agronomy15092030 - 25 Aug 2025
Abstract
The development of controlled-release fertilizers (CRFs) has faced significant challenges due to high hydrophilicity and short release lifespan of bio-based materials, as well as non-renewable and high cost of polyester polyols (PPs). In this study, lignin-based polyols (LPs) and PPs were modified to [...] Read more.
The development of controlled-release fertilizers (CRFs) has faced significant challenges due to high hydrophilicity and short release lifespan of bio-based materials, as well as non-renewable and high cost of polyester polyols (PPs). In this study, lignin-based polyols (LPs) and PPs were modified to form a cross-linked polymer film on the surface of urea through an in situ reaction. This approach effectively balanced the slow-release ability and environmental protection of controlled-release fertilizer films. A two-factor, five-level orthogonal test was designed for the mass ratio of lignin/polyester polyol and polyol/polyaryl polymethylene isocyanate (PAPI), comprising a total of 25 treatments. The results indicated that the appropriateness of lignin polyols increased the hydrogen bond content of polyurethane membrane, improved the mechanical strength of the fertilizer membrane shell, and effectively reduced friction losses during storage and transportation. Moreover, optimizing the polyol-to-PAPI ratio minimized coating porosity, produced a smoother and denser surface, and prolonged the nitrogen release period. When the lignin polyol dosage was 25% and the polyol to PAPI ratio was 1:2, the nitrogen release time of the prepared coated urea extended to 32 days, which was 3.5 times longer than that of lignin polyurethane coated urea (7 days). The incorporation of lignin and the optimal ratio of coating materials significantly improved the controlled-release efficiency of coated fertilizer, providing theoretical support for the sustainable agricultural application of biomass. Full article
(This article belongs to the Special Issue Advances Towards Innovative Fertilizers for Sustainable Agriculture)
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14 pages, 2382 KB  
Article
Research on Viscous Dissipation Index Assessment of Polymer Materials Using High-Frequency Focused Ultrasound
by Zeqiu Yang, Yuebing Wang and Zhenwei Lu
Appl. Sci. 2025, 15(17), 9267; https://doi.org/10.3390/app15179267 - 22 Aug 2025
Viewed by 229
Abstract
Polymer viscoelasticity is crucial for mechanical performance, but conventional low-frequency methods struggle to isolate viscous loss—a key viscosity indicator. This study introduces a high-frequency ultrasonic method to differentiate the polymer viscous dissipation index by analyzing acoustic phase shifts. We employ ultrasonic phase-shift thermometry [...] Read more.
Polymer viscoelasticity is crucial for mechanical performance, but conventional low-frequency methods struggle to isolate viscous loss—a key viscosity indicator. This study introduces a high-frequency ultrasonic method to differentiate the polymer viscous dissipation index by analyzing acoustic phase shifts. We employ ultrasonic phase-shift thermometry to measure localized temperature increases resulting from minute variations in sound velocity during controlled heating. This allows for the quantification of viscous loss, which is then used to distinguish between different polymer formulations. Experimental and simulation results on a series of polyurethane specimens with varying Shore hardness levels demonstrate that decawatt-range (10–20 W) ultrasonic irradiation enables sensitive and precise differentiation. Notably, the Shore A70 polyurethane sample exhibited a significantly higher viscous dissipation index, evidenced by the largest temperature rise (27.5 °C) and the highest proportion of viscous heating to total power dissipation (93.1%) under 17 W acoustic irradiation. While this study focuses on commercially available polymers, the method can be extended to evaluate key performance parameters, such as tensile modulus and glass transition temperature, in polymers fabricated under various processing conditions, thereby offering a powerful tool for material quality assessment. Full article
(This article belongs to the Section Acoustics and Vibrations)
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23 pages, 5608 KB  
Review
Development of Self-Healing Polyurethane and Applications in Flexible Electronic Devices: A Review
by Jie Du, Xinlan Zhao, Yang Li, Wanqing Lei and Xing Zhou
Polymers 2025, 17(17), 2274; https://doi.org/10.3390/polym17172274 - 22 Aug 2025
Viewed by 205
Abstract
Traditional polyurethanes have gained widespread application due to their excellent mechanical properties, wear resistance, and processability. However, these materials are susceptible to cracking or fracture under environmental stresses. In recent years, self-healing polyurethanes have garnered significant attention as a critical research field owing [...] Read more.
Traditional polyurethanes have gained widespread application due to their excellent mechanical properties, wear resistance, and processability. However, these materials are susceptible to cracking or fracture under environmental stresses. In recent years, self-healing polyurethanes have garnered significant attention as a critical research field owing to their key capabilities, such as repairing physical damage, restoring mechanical strength, structural adaptability, and cost-effective manufacturing. This review systematically examines the healing mechanisms, structural characteristics, and performance metrics of self-healing polyurethanes, with in-depth analysis of their repair efficacy across various applications—particularly in flexible electronic devices. It demonstrates that self-healing polyurethanes overcome traditional failure modes in flexible electronics through self-repair-function integration mechanisms. Their stimuli-responsive healing behavior is driving the evolution of this field toward an intelligent regenerative electronics paradigm. Full article
(This article belongs to the Special Issue Polymer Modification for Soft Matter and Flexible Devices)
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9 pages, 208 KB  
Article
Incidence of Bacterial Colonization of Intravenous Non-Permanent Venous Catheters in Hospitalized Equine Patients
by Valentina Vitale, Francesca Bindi, Fabrizio Bertelloni, Giulia Sala, Dania Cingottini, Francesca Bonelli and Micaela Sgorbini
Vet. Sci. 2025, 12(9), 788; https://doi.org/10.3390/vetsci12090788 - 22 Aug 2025
Viewed by 113
Abstract
Bacterial contamination of intravenous catheters in hospitalized horses may pose risks for both patient care and public health due to potential antimicrobial resistance and zoonotic transmission. This prospective clinical study aimed to evaluate the incidence of catheter contamination in equine patients admitted to [...] Read more.
Bacterial contamination of intravenous catheters in hospitalized horses may pose risks for both patient care and public health due to potential antimicrobial resistance and zoonotic transmission. This prospective clinical study aimed to evaluate the incidence of catheter contamination in equine patients admitted to a Veterinary Teaching Hospital between 2020 and 2021. All horses requiring intravenous catheterization were included, and data were collected on patient signalment, clinical status, duration of catheterization, treatments, and outcomes. Two catheter types were used: 5 cm polytetrafluoroethylene and 11 cm polyurethane, both 14-gauge. Catheters were aseptically removed, and the distal ends were cultured on Blood Agar and Brain Heart Infusion broth. Bacterial isolates were identified using standard microbiological techniques, and contamination was defined as any detectable bacterial growth. Of the 58 catheters collected from 52 patients, 38 (65.5%) showed bacterial growth, predominantly Staphylococcus spp. Multivariable logistic regression analysis identified antibiotic treatment as significantly associated with positive bacteriological culture. These findings indicate a higher contamination rate than previously reported in horses. While colonization may not always result in clinical infection, the observed frequency of contamination underscores the need for careful catheter management and further investigation into its implications for antimicrobial stewardship. Full article
(This article belongs to the Section Veterinary Internal Medicine)
17 pages, 1378 KB  
Article
Effect of Surface Wettability and Energy on Bacterial Adhesion to Dental Aligners: A Comparative In Vitro Study
by A. Martínez Gil-Ortega, M. M. Paz-Cortés, M. J. Viñas, P. Cintora-López, A. Martín-Vacas, J. Gil and J. M. Aragoneses
Bioengineering 2025, 12(9), 898; https://doi.org/10.3390/bioengineering12090898 - 22 Aug 2025
Viewed by 182
Abstract
The use of orthodontic aligners has increased significantly due to their convenience and esthetic advantages. However, understanding their microbiological behavior and cytotoxicity is essential. This study aimed to evaluate the metabolic activity (MA) and proliferation of different bacterial strains—assessed through colony-forming unit (CFU) [...] Read more.
The use of orthodontic aligners has increased significantly due to their convenience and esthetic advantages. However, understanding their microbiological behavior and cytotoxicity is essential. This study aimed to evaluate the metabolic activity (MA) and proliferation of different bacterial strains—assessed through colony-forming unit (CFU) counts—as well as the cytotoxicity of three widely used aligner systems: Spark, Invisalign, and Smile. Wettability and surface free energy (both dispersive and polar components) were determined using the sessile drop technique. The bacterial strains Streptococcus oralis, Actinomyces viscosus, Streptococcus gordonii, Enterococcus faecalis, and Porphyromonas gingivalis were cultured, and their behavior on the aligner surfaces was assessed under simulated oral cavity conditions in both aerobic and anaerobic environments using a bioreactor. Cytocompatibility was evaluated with HFF-1 human fibroblasts. Distinct strain-specific behaviors were observed. For Spark aligners, the contact angle was 70.5°, Invisalign 80.6°, and Smile 91.2°, and the surface free energy was 60.8, 66.7, and 74. 2 mJ/m2, respectively, highlighting the high polar component of the Spark aligner of 31.9 mJ/m2 compared to 19.3 and 20.2 mJ/m2 for Invisalign and Smile, respectively. The Spark aligner exhibited the lowest metabolic activity for Streptococcus oralis (23.1%), Actinomyces viscosus (43.2%), Porphyromonas gingivalis (17.7%), and biofilm formation (2.4%), likely due to its higher hydrophilicity. The Smile aligner showed the lowest metabolic activity for Streptococcus gordonii (23.6%) and Enterococcus faecalis (51.1%), attributed to its low polar surface free energy component. CFU counts were minimal for all aligners and bacterial strains, including biofilm. All aligners demonstrated cytocompatibility above 70% (Spark: 71.0%, Invisalign: 75.7%, and Smile: 75.6%). These findings highlight the importance of considering aligner material properties in clinical practice and underscore the need for proper oral hygiene and aligner maintenance. Full article
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17 pages, 5184 KB  
Article
Preparation and Applications of Silver Nanowire-Polyurethane Flexible Sensor
by Jiangyin Shan, Jianhua Qian, Ling Lin, Mengrong Wei, Jingyue Xia and Lin Fu
Sensors 2025, 25(16), 5191; https://doi.org/10.3390/s25165191 - 21 Aug 2025
Viewed by 338
Abstract
To expand the application of silver nanowires (AgNWs) in the field of flexible sensors, this study developed a stretchable flexible sensor based on thermoplastic polyurethane (TPU). Initially, the TPU nanofiber membrane was prepared by electrospinning. Subsequently, high-aspect-ratio AgNWs were synthesized via a one-step [...] Read more.
To expand the application of silver nanowires (AgNWs) in the field of flexible sensors, this study developed a stretchable flexible sensor based on thermoplastic polyurethane (TPU). Initially, the TPU nanofiber membrane was prepared by electrospinning. Subsequently, high-aspect-ratio AgNWs were synthesized via a one-step polyol reduction method. The AgNWs with the optimal aspect ratio were selected for the conductive layer and spray-coated onto the surface of the TPU nanofiber membrane. Another layer of TPU nanofiber membrane was then laminated on top, resulting in a flexible thin-film sensor with a “sandwich” structure. Through morphological, chemical structure, and crystallinity analyses, the primary factors influencing AgNWs’ growth were investigated. Performance tests revealed that the prepared AgNWs had an average length of approximately 130 μm, a diameter of about 80 nm, and an average aspect ratio exceeding 1500, with the highest being 1921. The obtained sensor exhibited a low initial resistance (26.7 Ω), high strain range (sensing, ε = 0–150%), high sensitivity (GF, over 19.21), fast response and recovery time (112 ms), and excellent conductivity (428 S/cm). Additionally, the sensor maintained stable resistance after 3000 stretching cycles at a strain range of 0–10%. The sensor could output stable and recognizable electrical signals, demonstrating significant potential for applications in motion monitoring, human–computer interaction, and healthcare fields. Full article
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14 pages, 2974 KB  
Article
Processibility, Thermo-Mechanical Properties, and Radiation Hardness of Polyurethane and Silicone Resins
by Christian Scheuerlein, Melanie Albeck, Roland Piccin, Federico Ravotti and Giuseppe Pezzullo
Polymers 2025, 17(16), 2240; https://doi.org/10.3390/polym17162240 - 18 Aug 2025
Viewed by 318
Abstract
Different polyurethanes (PURs) and silicone for potential use in particle accelerators and detectors have been characterized in the uncured state, after curing, and after exposure to ionizing irradiation in ambient air and in liquid helium. The viscosity evolution during processing was measured with [...] Read more.
Different polyurethanes (PURs) and silicone for potential use in particle accelerators and detectors have been characterized in the uncured state, after curing, and after exposure to ionizing irradiation in ambient air and in liquid helium. The viscosity evolution during processing was measured with a rheometer. Dynamic mechanical analysis (DMA) and Shore A hardness measurements were applied to detect irradiation-induced crosslinking and chain scission effects. Uniaxial tensile and flexural tests under ambient and cryogenic conditions have been performed to assess changes in mechanical strength, elongation at break, and elastic properties. The initial viscosity of 550 cP at 25 °C of the uncured PUR RE700-4 polyol and RE106 isocyanate system for protective encapsulation is sufficiently low for impregnation of small magnet coils, but the pot life of about 30 min is too short for impregnation of large magnet coils. The cured RE700-4 system has outstanding mechanical properties at 77 K (flexural strength, impact strength, and fracture toughness). When RE700-4 is exposed to ionizing radiation, chain scission and cross-linking occur at a similar rate. In the other casting systems, irradiation-induced changes are cross-linking dominated, as manifested by an increase of the rubbery shear modulus (G’rubbery), the ambient temperature Young’s modulus (ERT), and the Shore A hardness. Cross-linking rates are strongly reduced when irradiation occurs in liquid helium. The irradiation effect on mechanical properties can be strongly dependent on the testing temperature. The RT mechanical strength and strain at fracture of the cross-linking silicone is drastically decreased after 1.6 MGy, whereas its 77 K strain at fracture has almost doubled. In addition, 77 K elastic moduli are similar for all pure resins and only slightly affected by irradiation. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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14 pages, 3778 KB  
Article
A New Recycling Technology to Produce Premixed Thermal Insulating Mortars from Polyurethane Waste Foams
by Antonis Kountouris, Kypros Efstathiou, Nikolaos Kostoglou, Dimitrios Manolakos and Claus Rebholz
Polymers 2025, 17(16), 2233; https://doi.org/10.3390/polym17162233 - 17 Aug 2025
Viewed by 499
Abstract
The increasing demand for sustainable construction materials has driven research into the reuse of plastic waste for renewable building applications. This study introduces a new lightweight insulating mortar for floor and roof systems, utilizing recycled rigid polyurethane (PU) foam as the primary aggregate. [...] Read more.
The increasing demand for sustainable construction materials has driven research into the reuse of plastic waste for renewable building applications. This study introduces a new lightweight insulating mortar for floor and roof systems, utilizing recycled rigid polyurethane (PU) foam as the primary aggregate. The binder mainly consists of Portland cement, with no added sand, and includes minor additives to enhance mechanical, physical, and thermal properties. Initial tests demonstrated that key performance metrics—density, compressive strength, and thermal conductivity—are significantly influenced by the PU content. As the proportion of PU increased, all three parameters decreased. The optimized formulation, comprising 92.25 vol.% PU foam, 6.75 vol.% cement, and 1 vol.% additives, achieved a low bulk density of 420 kg/m3, a compressive strength of 1 MPa, and a thermal conductivity of 0.07 W/m·K. A pilot-scale production system with a capacity of 1500 L/h (equivalent to 20 bags of 75 L) was subsequently designed, implemented, and validated. These findings underscore the potential of PU-based lightweight insulating mortars to reduce environmental impact and support the development of sustainable construction practices globally. Full article
(This article belongs to the Special Issue Sustainable Polymeric Materials in Building and Construction)
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18 pages, 2248 KB  
Article
Influence of Drilling Protocol on Primary Implant Stability Depending on Different Bone Qualities and Implant Macro-Designs, Lengths, and Diameters
by Milan Stoilov, Ramin Shafaghi, Lea Stoilov, Helmut Stark, Michael Marder, Norbert Enkling and Dominik Kraus
J. Funct. Biomater. 2025, 16(8), 296; https://doi.org/10.3390/jfb16080296 - 16 Aug 2025
Viewed by 497
Abstract
Background: Primary implant stability is a critical factor for successful osseointegration and long-term implant success. This study investigates the impact of drilling protocol modifications on primary stability, considering different bone qualities and implant macro-designs, lengths, and diameters. Material and Methods: Three implant designs—two [...] Read more.
Background: Primary implant stability is a critical factor for successful osseointegration and long-term implant success. This study investigates the impact of drilling protocol modifications on primary stability, considering different bone qualities and implant macro-designs, lengths, and diameters. Material and Methods: Three implant designs—two parallel-walled and one tapered—were tested with diameters ranging from 3.4 to 5.2 mm and lengths from 7.5 to 14.5 mm. Implants were placed in polyurethane foam blocks simulating different bone densities (10, 15, 25, and 35 PCF). A standard drilling protocol was used in all groups, with modifications based on bone quality: overpreparation in dense bone and underpreparation in softer bone. Primary stability was evaluated using insertion torque (IT). The optimal IT range was defined as 25–50 Ncm, based on clinical guidelines for immediate loading. The influence of drilling protocol adaptations on stability parameters was assessed. Results: Insertion torque was primarily influenced by bone density and implant diameter, with implant length playing a minor role. In dense bone (D1, D2), underpreparation improved torque values, especially in smaller implants, while overpreparation reduced them. The highest torques occurred with 5.2 mm implants, sometimes exceeding 80 Ncm. Standard protocols did not consistently achieve optimal torque across implant types. In soft bone (D3), underpreparation—particularly with tapered implants—was modestly beneficial. In very soft bone (D4), none of the protocols reliably reached the desired torque range. Conclusions: Adapting drilling protocols to bone density improves insertion torque, especially with wider implants and in denser bone. Underpreparation is generally more effective than overpreparation. However, in very soft bone, neither implant geometry nor drilling adaptations reliably achieve optimal primary stability, highlighting the need for additional strategies. Full article
(This article belongs to the Section Dental Biomaterials)
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17 pages, 2448 KB  
Article
New Biodegradable Polyester–Polyurethane Biocompositions Enriched by Urea
by Iwona Zarzyka, Beata Krzykowska, Karol Hęclik, Wiesław Frącz, Grzegorz Janowski, Łukasz Bąk, Tomasz Klepka, Jarosław Bieniaś, Monika Ostapiuk, Aneta Tor-Świątek, Magda Droździel-Jurkiewicz, Anita Białkowska, Adam Tomczyk, Anna Falkowska and Michał Kuciej
Materials 2025, 18(16), 3842; https://doi.org/10.3390/ma18163842 - 15 Aug 2025
Viewed by 392
Abstract
Novel polyester–polyurethane polymeric materials were formulated by combining a natural aliphatic polyester, poly(3-hydroxybutyrate) (P3HB), with a synthetic aliphatic polyurethane via melt blending. The resulting fully biodegradable compositions were functionally modified through the incorporation of urea, with the aim of enabling post-consumer utilization of [...] Read more.
Novel polyester–polyurethane polymeric materials were formulated by combining a natural aliphatic polyester, poly(3-hydroxybutyrate) (P3HB), with a synthetic aliphatic polyurethane via melt blending. The resulting fully biodegradable compositions were functionally modified through the incorporation of urea, with the aim of enabling post-consumer utilization of the material residues as nitrogen-rich fertilizers. The fabrication process was systematically established and optimized, focusing on homogeneous blending and processability. Comprehensive mechanical characterization—including tensile strength, impact resistance, and Shore hardness—was performed. Among the tested formulations, composites containing 1 wt.% urea demonstrated superior mechanical performance and optimal processing behavior. Fourier-transform infrared (FTIR) spectroscopy was employed to investigate molecular-level interactions between polymeric phases and urea, while scanning electron microscopy (SEM) was utilized to assess the morphological characteristics of the resulting biocompositions. Comparative analyses of the physico-mechanical properties and biodegradability were conducted among the urea-modified compositions, binary P3HB–polyurethane blends, and neat P3HB. The observed improvements in mechanical integrity and functional biodegradability suggest that the developed urea-enriched compositions are promising candidates for the fabrication of eco-friendly seedling pots via injection molding technology. Full article
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14 pages, 4450 KB  
Article
Photothermally Responsive Biomimetic Composite Scaffolds Based on Polydopamine-Functionalized Nanoparticles/Polyurethane for Bone Repair
by Ruqing Bai, Jiaqi Chen, Ting Zhang, Tao Chen, Xiaoying Liu, Weihu Yang, Tuck-Whye Wong, Jianwei Zhang and Li Wang
J. Funct. Biomater. 2025, 16(8), 294; https://doi.org/10.3390/jfb16080294 - 15 Aug 2025
Viewed by 524
Abstract
In this study, a shape-changeable 3D scaffold with photothermal effects was developed to address the clinical challenges of complex bone defects. The multifunctional construct was fabricated via in situ polymerization combined with a gas foaming technique, creating hierarchical porous architectures that mimic the [...] Read more.
In this study, a shape-changeable 3D scaffold with photothermal effects was developed to address the clinical challenges of complex bone defects. The multifunctional construct was fabricated via in situ polymerization combined with a gas foaming technique, creating hierarchical porous architectures that mimic the native bone extracellular matrix. By incorporating polydopamine (PDA)-modified amorphous calcium phosphate (CA) into poly(propylene glycol) (PPG)- and poly(ԑ-caprolactone) (PCL)-based polyurethane (PU). The obtained scaffolds achieved osteoinductive potential for bone tissue engineering. The surface PDA modification of CA enabled efficient photothermal shape conversion under near-infrared (NIR) irradiation, facilitating non-invasive remote control of localized hyperthermia. The optimized scaffolds exhibited interconnected porosity (approximately 70%) with osteoconductive pore channels (200–500 μm), resulting in good osteoinduction in cell culture, and precise shape-memory recovery at physiological temperatures (~40 °C) under NIR for minimally invasive delivery. The synergistic effect of osteogenesis promotion and photothermal transition demonstrated this programmable scaffold as a promising solution for integrated minimally invasive bone repair and defect reconstruction. Full article
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38 pages, 9791 KB  
Review
A Comprehensive Review of Sustainable Thermal and Acoustic Insulation Materials from Various Waste Sources
by Mohamed Ouda, Ala A. Abu Sanad, Ali Abdelaal, Aparna Krishna, Munther Kandah and Jamal Kurdi
Buildings 2025, 15(16), 2876; https://doi.org/10.3390/buildings15162876 - 14 Aug 2025
Viewed by 525
Abstract
The growing demand for sustainable and energy-efficient construction has driven significant interest in the development of advanced insulation materials that reduce energy usage while minimizing environmental impact. Although conventional insulation materials such as polyurethane, polystyrene, and mineral wools offer excellent thermal and acoustic [...] Read more.
The growing demand for sustainable and energy-efficient construction has driven significant interest in the development of advanced insulation materials that reduce energy usage while minimizing environmental impact. Although conventional insulation materials such as polyurethane, polystyrene, and mineral wools offer excellent thermal and acoustic performance, they are derived from non-renewable sources, have high embodied carbon (EC) (up to 7.3 kg CO2-eq/kg), and pose end-of-life disposal challenges. Thus, this review critically examines the emergence of insulation materials derived from natural and recycled sources, which align with circular economy principles by minimizing waste, promoting material reuse, and extending product life cycles. Sustainable alternatives such as sheep wool, hemp, flax, and jute not only exhibit competitive thermal conductivity (as low as 0.031–0.046 W/m·K) and very good sound absorption but also offer low EC, biodegradability, and regional availability. Despite some limitations, including variable fire resistance and thickness requirements, these bio-based insulators present a viable path toward greener building solutions. The review highlights that waste-based insulation materials are essential for sustainable construction due to their low EC, renewability, and contribution to waste reduction, making them a necessary alternative even when conventional materials demonstrate superior short-term performance. Full article
(This article belongs to the Special Issue Advanced Composite Materials for Sustainable Construction)
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13 pages, 1802 KB  
Article
Preparation and Mechanical Properties of Alkali-Treated Wood Flour/Dynamic Polyurethane Composites
by Yifan Diao, Manyu Li, Chenglei Yu, Zhenqi Han, Shuyuan Wang, Yue Liu, Jianguo Wu and Tian Liu
Materials 2025, 18(16), 3817; https://doi.org/10.3390/ma18163817 - 14 Aug 2025
Viewed by 259
Abstract
In this study, alkali-treated wood flour/dynamic polyurethane composites were successfully prepared through a solvent-free one-pot method and in situ polymerization. The effects of the alkaline treatment process, changes in the flexible long-chain content in the dynamic polyurethane system, and the wood flour filling [...] Read more.
In this study, alkali-treated wood flour/dynamic polyurethane composites were successfully prepared through a solvent-free one-pot method and in situ polymerization. The effects of the alkaline treatment process, changes in the flexible long-chain content in the dynamic polyurethane system, and the wood flour filling amount on the interface’s bonding, mechanical, and reprocessing properties were investigated. Partial removal of lignin and hemicellulose from the alkali-treated wood flour enhanced rigidity and improved interface bonding and mechanical strength when combined with dynamic polyurethane. The tensile strength was improved from 5.65–11.00 MPa to 13.08–23.53 MPa. As the composite matrix, dynamic polyurethane could not easily infiltrate all wood flour particles when its content was low or its fluidity was poor. Conversely, excessive content or overly high fluidity led to leakage and the formation of large pores, affecting the mechanical strength. As the polyol content increased, the matrix exhibited greater fluidity, which enabled it to accommodate more wood flour and penetrate the cell cavity or even the cell wall. This improved infiltration enhanced the interface bonding performance of the composites and made their mechanical properties sensitive to changes in wood flour content. The reprocessing ability of the prepared composites decreased with the increase in wood flour content, and the interface bonding was enhanced after reprocessing. The tensile strength retention rate of the composites prepared with alkali-treated wood flour was lower. This study provides a theoretical basis for optimizing the performance of wood fiber/dynamic polyurethane composites and an exploration path for developing self-healing and recyclable wood–plastic composites, which can be applied to building materials, automotive interiors, furniture manufacturing, and other fields. Full article
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21 pages, 7460 KB  
Article
Deciphering the Triple-Peak C-O-C Stretching FTIR Absorbance Consistently Occurring in Semicrystalline PEG
by Theodor Stern
Polymers 2025, 17(16), 2199; https://doi.org/10.3390/polym17162199 - 12 Aug 2025
Viewed by 434
Abstract
Polyethylene glycol (PEG) is among the most intensively researched and applied polymers, exhibiting a very wide range of industrial, pharmaceutical, and biomedical applications. The strongest and most highly diagnostic absorbance in the FTIR spectrum of PEG and of PEG-containing polyurethanes, is the ether [...] Read more.
Polyethylene glycol (PEG) is among the most intensively researched and applied polymers, exhibiting a very wide range of industrial, pharmaceutical, and biomedical applications. The strongest and most highly diagnostic absorbance in the FTIR spectrum of PEG and of PEG-containing polyurethanes, is the ether C-O-C stretching absorbance, which consistently appears as a triple-peak absorbance in a semicrystalline state. Surprisingly, this phenomenon has very seldom been mentioned or elaborated, and no direct structural diagnostic FTIR assignment has been determined for each component of the triple-peak. The present research conclusively demonstrates that the left-side and right-side components of the triple-peak are assigned to the chain-fold regions and the extended-chain regions of the crystallized chains, respectively, while the strong-wide central component is assigned to the randomly oriented chains in the amorphous phase of the semicrystalline PEG. The present demonstration was facilitated via the synthesis of a highly oriented fibrillar polyurethane block-copolymer, exclusively containing extended-chain-crystallized PEG soft-segments, obtained through dense hard-segment crosslinking under vigorous unidirectional shear-stress continuously applied during the synthesis. The present research results enable us to directly relate the FTIR spectra of PEG and block copolymers synthesized thereof, to their crystallization mechanisms and chain conformations, thus facilitating the development of improved industrial processing methods. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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28 pages, 2546 KB  
Systematic Review
Sustainable Polymer Composites for Thermal Insulation in Automotive Applications: A Systematic Literature Review
by Dan Dobrotă, Gabriela-Andreea Sava, Andreea-Mihaela Bărbușiu and Gabriel Tiberiu Dobrescu
Polymers 2025, 17(16), 2200; https://doi.org/10.3390/polym17162200 - 12 Aug 2025
Viewed by 390
Abstract
This systematic literature review explores recent advancements in polymer-based composite materials designed for thermal insulation in automotive applications, with a particular focus on sustainability, performance optimization, and scalability. The methodology follows PRISMA 2020 guidelines and includes a comprehensive bibliometric and thematic analysis of [...] Read more.
This systematic literature review explores recent advancements in polymer-based composite materials designed for thermal insulation in automotive applications, with a particular focus on sustainability, performance optimization, and scalability. The methodology follows PRISMA 2020 guidelines and includes a comprehensive bibliometric and thematic analysis of 229 peer-reviewed articles published over the past 15 years across major databases (Scopus, Web of Science, ScienceDirect, MDPI). The findings are structured around four central research questions addressing (1) the functional role of insulation in automotive systems; (2) criteria for selecting suitable polymer systems; (3) optimization strategies involving nanostructuring, self-healing, and additive manufacturing; and (4) future research directions involving smart polymers, bioinspired architectures, and AI-driven design. Results show that epoxy resins, polyurethane, silicones, and polymeric foams offer distinct advantages depending on the specific application, yet each presents trade-offs between thermal resistance, recyclability, processing complexity, and ecological impact. Comparative evaluation tables and bibliometric mapping (VOSviewer) reveal an emerging research trend toward hybrid systems that combine bio-based matrices with functional nanofillers. The study concludes that no single material system is universally optimal, but rather that tailored solutions integrating performance, sustainability, and cost-effectiveness are essential for next-generation automotive thermal insulation. Full article
(This article belongs to the Special Issue Sustainable Polymer Materials for Industrial Applications)
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