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15 pages, 3325 KB  
Review
A Minireview on Multiscale Structural Inheritance and Mechanical Performance Regulation of SiC Wood-Derived Ceramics via Reactive Sintering and Hot-Pressing
by Shuying Ji, Yixuan Sun and Haiyang Zhang
Forests 2025, 16(9), 1383; https://doi.org/10.3390/f16091383 - 28 Aug 2025
Abstract
Wood-derived ceramics represent a novel class of bio-based composite materials that integrate the hierarchical porous architecture of natural wood with high-performance ceramic phases such as silicon carbide (SiC). This review systematically summarizes recent advances in the fabrication of SiC woodceramics via two predominant [...] Read more.
Wood-derived ceramics represent a novel class of bio-based composite materials that integrate the hierarchical porous architecture of natural wood with high-performance ceramic phases such as silicon carbide (SiC). This review systematically summarizes recent advances in the fabrication of SiC woodceramics via two predominant sintering routes—reactive infiltration sintering and hot-press sintering—and elucidates their effects on the resulting microstructure and mechanical properties. This review leverages the intrinsic anisotropic vascular network and multiscale porosity and mechanical strength, achieving ultralightweight yet mechanically robust ceramics with tunable anisotropy and dynamic energy dissipation capabilities. Critical process–structure–property relationships are highlighted, including the role of ceramic reinforcement phases, interfacial engineering, and multiscale toughening mechanisms. The review further explores emerging applications spanning extreme protection (e.g., ballistic armor and aerospace thermal shields), multifunctional devices (such as electromagnetic shielding and tribological components), and architectural innovations including seismic-resistant composites and energy-efficient building materials. Finally, key challenges such as sintering-induced deformation, interfacial bonding limitations, and scalability are discussed alongside future prospects involving low-temperature sintering, nanoscale interface reinforcement, and additive manufacturing. This mini overview provides essential insights into the design and optimization of wood-derived ceramics, advancing their transition from sustainable biomimetic materials to next-generation high-performance structural components. This review synthesizes data from over 50 recent studies (2011–2025) indexed in Scopus and Web of Science, highlighting three key advancements: (1) bio-templated anisotropy breaking the porosity–strength trade-off, (2) reactive vs. hot-press sintering mechanisms, and (3) multifunctional applications in extreme environments. Full article
(This article belongs to the Special Issue Uses, Structure and Properties of Wood and Wood Products)
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11 pages, 5134 KB  
Article
Investigation of the Electrical Mechanism in an Ag/pSiO2/Si MIS Heterojunction: Effect of the Oxidation Temperature
by Hassen Nouri, Karim Choubani, Rachid Ouertani and Mohamed Ben Rabha
Crystals 2025, 15(9), 763; https://doi.org/10.3390/cryst15090763 - 27 Aug 2025
Abstract
In this work, we investigate the electrical properties of a metal–insulator–semiconductor (MIS) heterojunction based on porous silicon dioxide (Ag/pSiO2/Si). The porous silicon (PS) films were elaborated by electrochemical anodization under specific experimental conditions to obtain a porosity of about 55%. Porous [...] Read more.
In this work, we investigate the electrical properties of a metal–insulator–semiconductor (MIS) heterojunction based on porous silicon dioxide (Ag/pSiO2/Si). The porous silicon (PS) films were elaborated by electrochemical anodization under specific experimental conditions to obtain a porosity of about 55%. Porous silicon (PS) was oxidized by IR-RTP at different oxidation temperatures (Tox) ranging from 200 to 950 °C under an oxygen atmosphere. The morphology of the samples was analyzed using a scanning electron microscope (SEM). Ag/Al and Ag contacts were screen printed on the back and front sides of the heterojunction, respectively. Both the series and shunt resistances were derived from dark current–voltage (I–V) characteristics related to the various Ag/pSiO2/Si heterojunctions. In this context, the reflectance was also measured at different oxidation temperatures to investigate its correlation with the series resistance (Rs) and shunt resistance (Rsh). The optimum electrical performance was obtained for an oxidation temperature close to 400 °C. Depending on the pSiO2 thickness, two conduction mechanisms were highlighted within the devices. For a Tox below 200 °C, as well as for the non-oxidized devices, the conduction mechanism is governed by the tunneling current through the pSiO2 film. However, when the Tox increases and exceeds 200 °C, the pSiO2 thickness increases, leading to the switching of the conduction mechanism to a thermionic instead of a tunneling effect mechanism. Full article
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21 pages, 3452 KB  
Article
Features of Ash and Slag Formation During Incomplete Combustion of Coal from the Karazhyra Deposit in Small- and Medium-Scale Power Plants
by Natalya Seraya, Vadim Litvinov, Gulzhan Daumova, Maksat Shaikhov, Raigul Ramazanova and Roza Aubakirova
Processes 2025, 13(8), 2467; https://doi.org/10.3390/pr13082467 - 4 Aug 2025
Viewed by 298
Abstract
The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal [...] Read more.
The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal energy output amounts to 2,387,348.85 GJ with a coal consumption of 164,328.5 tons. Based on operational data from 2016 to 2017, the average thermal efficiency (boiler efficiency) was 66.03%, with a maximum value of 75% recorded at the Zhezkent energy workshop. The average lower heating value (LHV) of the coal was 19.41 MJ/kg, which is below the design value of 20.52 MJ/kg, indicating the use of coal with reduced energy characteristics and elevated ash content (21.4%). The unburned carbon content in the ash and slag waste (ASW) was determined to be between 14 and 35%, indicating incomplete combustion. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed the presence of microspheres, porous granules, and coal residues, with silicon and aluminum oxides dominating the composition (up to 70.49%). Differences in the pollutant potential of ash from different boiler units were identified. Recommendations were substantiated regarding the adjustment of the air–fuel regime, modernization of combustion control systems, and utilization of ASW. The results may be used to develop measures aimed at improving the energy efficiency and environmental safety of coal-fired boiler plants. Full article
(This article belongs to the Section Chemical Processes and Systems)
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14 pages, 4080 KB  
Article
High-Compressive-Strength Silicon Carbide Ceramics with Enhanced Mechanical Performance
by Zijun Qian, Kang Li, Yabin Zhou, Hao Xu, Haiyan Qian and Yihua Huang
Materials 2025, 18(15), 3598; https://doi.org/10.3390/ma18153598 - 31 Jul 2025
Viewed by 345
Abstract
This study demonstrates the successful fabrication of high-performance reaction-bonded silicon carbide (RBSC) ceramics through an optimized liquid silicon infiltration (LSI) process employing multi-modal SiC particle gradation and nano-carbon black (0.6 µm) additives. By engineering porous preforms with hierarchical SiC distributions and tailored carbon [...] Read more.
This study demonstrates the successful fabrication of high-performance reaction-bonded silicon carbide (RBSC) ceramics through an optimized liquid silicon infiltration (LSI) process employing multi-modal SiC particle gradation and nano-carbon black (0.6 µm) additives. By engineering porous preforms with hierarchical SiC distributions and tailored carbon sources, the resulting ceramics achieved a compressive strength of 2393 MPa and a flexural strength of 380 MPa, surpassing conventional RBSC systems. Microstructural analyses revealed homogeneous β-SiC formation and crack deflection mechanisms as key contributors to mechanical enhancement. Ultrafine SiC particles (0.5–2 µm) refined pore architectures and mediated capillary dynamics during infiltration, enabling nanoscale dispersion of residual silicon phases and minimizing interfacial defects. Compared to coarse-grained counterparts, the ultrafine SiC system exhibited a 23% increase in compressive strength, attributed to reduced sintering defects and enhanced load transfer efficiency. This work establishes a scalable strategy for designing RBSC ceramics for extreme mechanical environments, bridging material innovation with applications in high-stress structural components. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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17 pages, 4072 KB  
Article
Mechanistic Insights into Brine Domain Assembly Regulated by Natural Potential Field: A Molecular Dynamics Exploration in Porous Media
by Xiaoman Leng, Yajun Wang, Yueying Wang, Zhixue Sun, Shuangyan Kou, Ruidong Wu, Yifan Xu and Yufeng Jiang
Processes 2025, 13(8), 2355; https://doi.org/10.3390/pr13082355 - 24 Jul 2025
Viewed by 223
Abstract
The behavior of brine solution in the porous media of the strata is of great significance for geological environment regulation. In this study, a molecular dynamics model with silicon dioxide walls was constructed to reveal the regulatory mechanism of the natural potential of [...] Read more.
The behavior of brine solution in the porous media of the strata is of great significance for geological environment regulation. In this study, a molecular dynamics model with silicon dioxide walls was constructed to reveal the regulatory mechanism of the natural potential of the electric field on cluster aggregation. It was found that the critical electric field intensity was 7 V/m. When the electric field intensity was lower than this value, the aggregation rate was only increased by 0.73 times due to thermal motion; when it was higher than this value, the rate increased sharply by 3.2 times due to the dominant effect of electric field force. The microscopic structure analysis indicated that the strong electric field induced the transformation of clusters from fractal structure into an amorphous structure (the index of the order degree increased by 58%). The directional regulation experiments confirmed that the axial electric field led to anisotropic growth (the index of uniformity increased by 0.58 ± 0.04), and the rotational electric field could achieve a three-dimensional uniform distribution (the index of uniformity increased by 42%). This study provides theoretical support for the regulation of brine behavior and the optimization of geological energy storage. Full article
(This article belongs to the Section Energy Systems)
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25 pages, 3459 KB  
Article
Phase Composition, Structure, and Microwave Absorption of Magnetron-Sputtered Co–C–Cr Multilayer Films
by Nadezhda Prokhorenkova, Almira Zhilkashinova, Madi Abilev, Leszek Łatka, Igor Ocheredko and Assel Zhilkashinova
Compounds 2025, 5(3), 27; https://doi.org/10.3390/compounds5030027 - 20 Jul 2025
Viewed by 306
Abstract
Multilayer thin films composed of cobalt (Co), carbon (C), and chromium (Cr) possess promising electromagnetic properties, yet the combined Co–C–Cr system remains underexplored, particularly regarding its performance as a microwave absorber. Existing research has primarily focused on binary Co–C or Co–Cr compositions, leaving [...] Read more.
Multilayer thin films composed of cobalt (Co), carbon (C), and chromium (Cr) possess promising electromagnetic properties, yet the combined Co–C–Cr system remains underexplored, particularly regarding its performance as a microwave absorber. Existing research has primarily focused on binary Co–C or Co–Cr compositions, leaving a critical knowledge gap in understanding how ternary multilayer architectures influence electromagnetic behavior. This study addresses this gap by investigating the structure, phase composition, and microwave absorption performance of Co–C–Cr multilayer coatings fabricated via magnetron sputtering onto porous silicon substrates. This study compares four-layer and eight-layer configurations to assess how multilayer architecture affects impedance matching, reflection coefficients, and absorption characteristics within the 8.2–12.4 GHz frequency range. Structural analyses using X-ray diffraction and transmission electron microscopy confirm the coexistence of amorphous and nanocrystalline phases, which enhance absorption through dielectric and magnetic loss mechanisms. Both experimental and simulated results show that increasing the number of layers improves impedance gradients and broadens the operational bandwidth. The eight-layer coatings demonstrate a more uniform absorption response, while four-layer structures exhibit sharper resonant minima. These findings advance the understanding of ternary multilayer systems and contribute to the development of frequency-selective surfaces and broadband microwave shielding materials. Full article
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21 pages, 8232 KB  
Article
Investigation of Complex ZnO-Porous Silicon Structures with Different Dimensions Obtained by Low-Temperature Synthesis
by Rashid Zhapakov, Danatbek Murzalinov, Mikhail Begunov, Tatyana Seredavina, Alena Gagarina, Yulia Spivak, Vyacheslav Moshnikov, Elena A. Dmitriyeva, Petr Osipov and Ainagul Kemelbekova
Processes 2025, 13(7), 2099; https://doi.org/10.3390/pr13072099 - 2 Jul 2025
Viewed by 454
Abstract
The study of the processes of low-temperature synthesis of one-dimensional particles, which are the basis for two- and three-dimensional structures, is relevant for materials science. The modified metal-stimulated electrochemical etching method made it possible to synthesize silicon nanowires with an average thickness of [...] Read more.
The study of the processes of low-temperature synthesis of one-dimensional particles, which are the basis for two- and three-dimensional structures, is relevant for materials science. The modified metal-stimulated electrochemical etching method made it possible to synthesize silicon nanowires with an average thickness of about 292.6 nm. Scanning electron microscopy has shown the formation of nanowires, flower-like structures, and clusters of matter after the deposition of zinc oxide on the porous surface. The hexagonal structure of ZnO crystallites was determined by X-ray diffraction spectroscopy. Studies of the initial sample by electron paramagnetic resonance (EPR) spectroscopy revealed a narrow signal in the center of the spectrum. The subtraction of the EPR spectra with a sequential increase in microwave power up to 8 mW shows the absence of saturation of the signal. This indicates an almost free flow of charges through the surface nanostructures under the influence of an external field. Heat treatment in an air atmosphere at 300 °C caused a significant increase in the intensity of the EPR spectrum. This led to an increase in the intensity of charge transfer through paramagnetic centers. Full article
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15 pages, 3993 KB  
Article
Silver Nanoparticles-Decorated Porous Silicon Microcavity as a High-Performance SERS Substrate for Ultrasensitive Detection of Trace-Level Molecules
by Manh Trung Hoang, Huy Bui, Thi Hong Cam Hoang, Van Hai Pham, Nguyen Thu Loan, Long Van Le, Thanh Binh Pham, Chinh Vu Duc, Thuy Chi Do, Tae Jung Kim, Van Hoi Pham and Thuy Van Nguyen
Nanomaterials 2025, 15(13), 1007; https://doi.org/10.3390/nano15131007 - 30 Jun 2025
Viewed by 614
Abstract
In this study, we present a novel surface-enhanced Raman scattering (SERS) substrate based on porous silicon microcavities (PSiMCs) decorated with silver nanoparticles (AgNPs) for ultra-sensitive molecule detection. This substrate utilizes a dual enhancement mechanism: the localized surface plasmon resonance (LSPR) of AgNPs and [...] Read more.
In this study, we present a novel surface-enhanced Raman scattering (SERS) substrate based on porous silicon microcavities (PSiMCs) decorated with silver nanoparticles (AgNPs) for ultra-sensitive molecule detection. This substrate utilizes a dual enhancement mechanism: the localized surface plasmon resonance (LSPR) of AgNPs and the optical resonance of the PSiMC structure, which together create intense electromagnetic hot spots and prolong photon–molecule interactions. The porous architecture provides a large surface area for uniform nanoparticle distribution and efficient analyte adsorption. The AgNP/PSiMC substrate demonstrates an impressive detection limit of 1.0 × 10−13 M for rhodamine101 and 1.0 × 10−10 M for methyl parathion, outperforming many previously reported SERS platforms. Furthermore, the substrate exhibits excellent signal uniformity (RSD ≈ 6.14%) and long-term stability, retaining over 50% signal intensity after 28 days. These results underscore the potential of AgNP/PSiMCs as highly efficient, reproducible, and scalable SERS platforms for trace-level chemical and environmental sensing applications. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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14 pages, 13779 KB  
Article
Multiscale Construction of Ag-Embedded PDMS Slippery Coatings on Titanium Alloy for Synergistic Antifouling Performance
by Yuyang Zhou, Yun Li, Hao Liu, Chi Ma, Jing Sun and Xin Liu
Materials 2025, 18(13), 3090; https://doi.org/10.3390/ma18133090 - 30 Jun 2025
Viewed by 488
Abstract
Low-surface-energy and wettability-based antifouling coatings have garnered increasing attention in marine applications owing to their environmentally friendly characteristics. However, their limited functionality often results in suboptimal long-term antifouling performance, particularly under dynamic marine conditions. To address these limitations, a polydimethylsiloxane (PDMS)-based slippery (PSL) [...] Read more.
Low-surface-energy and wettability-based antifouling coatings have garnered increasing attention in marine applications owing to their environmentally friendly characteristics. However, their limited functionality often results in suboptimal long-term antifouling performance, particularly under dynamic marine conditions. To address these limitations, a polydimethylsiloxane (PDMS)-based slippery (PSL) coating was fabricated on TC4 titanium alloy by integrating surface silanization via (3-Aminopropyl)triethoxysilane (APTES), antimicrobial Ag-TiO2 nanoparticles, laser-induced hierarchical microtextures, and silicone oil infusion. The resulting PSL coating exhibited excellent oil retention and stable interfacial slipperiness even after thermal aging. Compared with bare TC4, low-surface-energy Ag-containing coatings, Ag-containing superhydrophobic coatings, and conventional slippery liquid-infused porous surfaces (SLIPS), the PSL coating demonstrated markedly superior resistance to protein adsorption, bacterial attachment, and diatom settlement, indicating an enhanced synergistic antifouling effect. Furthermore, it significantly reduced the diatom concentration in the surrounding medium without complete eradication, underscoring its eco-friendly and non-disruptive antifouling mechanism. This study offers a scalable, durable, and environmentally benign antifouling strategy for marine surface protection. Full article
(This article belongs to the Special Issue Antibacterial and Corrosion-Resistant Coatings for Marine Application)
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12 pages, 7533 KB  
Article
Determining Accurate Pore Structures of Polypropylene Membrane for ECMO Using FE-SEM Under Optimized Conditions
by Makoto Fukuda, Yoshiaki Nishite, Eri Murata, Koki Namekawa, Tomohiro Mori, Tsutomu Tanaka and Kiyotaka Sakai
Membranes 2025, 15(6), 174; https://doi.org/10.3390/membranes15060174 - 9 Jun 2025
Viewed by 863
Abstract
Long-term ECMOs are expected to be put into practical use in order to prepare for the next emerging severe infectious diseases after the novel coronavirus pandemic in 2019–2023. While polypropylene (PP) and polymethylpentene (PMP) are currently the mainstream materials for the hollow fiber [...] Read more.
Long-term ECMOs are expected to be put into practical use in order to prepare for the next emerging severe infectious diseases after the novel coronavirus pandemic in 2019–2023. While polypropylene (PP) and polymethylpentene (PMP) are currently the mainstream materials for the hollow fiber membranes of ECMO, the PP membrane coated with a silicone layer on the outer surface has also been commercialized. In this study, we sought a method to accurately observe the detailed pore morphologies of the PP membrane by suppressing irreversible changes in the morphology in SEM observation, which is a general-purpose observation with higher resolution. As a result, the convex surface morphologies of the PP membrane, which was a non-conductive porous structure, were confirmed in detail by utilizing the lower secondary electron image (LEI) mode (FE-SEM, JSM-7610F, JEOL Ltd., Tokyo, Japan) at low acceleration voltage, low magnification, and long working distance, to minimize morphological alterations caused by osmium (Os) sputtering. On the other hand, although the sputter-coating on non-conductive samples is mandatory for imaging morphologies with SEM, the non-sputtering method is also worthwhile for porous and fragile structures such as this sample to minimize morphological alterations. Furthermore, we propose a method to confirm the morphology of the deep part of the sample by utilizing the secondary electron image (SEI) mode at an appropriate acceleration voltage and high magnification with higher resolution. Full article
(This article belongs to the Special Issue Recent Advances in Polymeric Membranes—Preparation and Applications)
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20 pages, 4491 KB  
Article
Hydroxyapatite-Complexed Type I Collagen and Fibrinogen-Modified Porous Titanium Alloy Scaffold: Promoting Osteogenesis and Soft Tissue Integration
by Wenhao Tao, Gang Tian, Xu Han, Jianyong Gao, Yingchun Zhu and Xiaogang Xu
Micromachines 2025, 16(6), 692; https://doi.org/10.3390/mi16060692 - 9 Jun 2025
Viewed by 634
Abstract
Titanium and its alloy scaffolds are widely utilized in clinical settings; however, their biologically inert surfaces and inherent mechanical characteristics impede osteogenesis and soft tissue integration, thereby limiting their application. Selective laser melting (SLM) was employed to fabricate scaffolds with matched cortical bone [...] Read more.
Titanium and its alloy scaffolds are widely utilized in clinical settings; however, their biologically inert surfaces and inherent mechanical characteristics impede osteogenesis and soft tissue integration, thereby limiting their application. Selective laser melting (SLM) was employed to fabricate scaffolds with matched cortical bone mechanical properties, achieving a composite coating of hydroxyapatite complexed with trace elements of silicon, strontium, and fluoride (mHA), along with type I collagen (Col I) and fibrinogen (Fg), thus activating the scaffold surface. Initially, we utilized the excellent adhesive properties of dopamine to co-deposit mHA and polydopamine (PDA) onto porous Ti-6Al-4V scaffolds, which was followed by immobilization of type I collagen and fibrinogen onto PDA. This bioinorganic/bioprotein composite coating, formed via PDA bonding, exhibits excellent stability. Moreover, in vitro cell experiments demonstrate excellent biocompatibility of the porous Ti-6Al-4V scaffold with composite bioactive coatings on its surface. Preosteoblasts (MC3T3-E1) and human keratinocytes (HaCaT) exhibit enhanced adhesion and proliferation activity, and the osteogenic performance of the scaffold is significantly improved. The PDA-mHA-Col I-Fg composite-coated porous titanium alloy scaffold holds significant promise in enhancing the efficacy of percutaneous bone transplantation and requires further investigation. Full article
(This article belongs to the Section B2: Biofabrication and Tissue Engineering)
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14 pages, 3237 KB  
Article
Effect of Si and HA on the Mechanical Characteristics of Spark-Plasma-Sintered Mg–Zn–Mn–(Si–HA) Composites
by Abdulaziz Kurdi, Doaa Almalki, Sayan Sarkar, Alaa Aldurihem, Ahmed Degnah and Animesh Kumar Basak
Coatings 2025, 15(6), 655; https://doi.org/10.3390/coatings15060655 - 29 May 2025
Viewed by 894
Abstract
Mg–Zn–Mn-based biocomposites hold prospects as potential orthopedic material. The composition of these composites can be modulated, based on applications, by selective elemental alloying. Towards that, the addition of silicon (Si), hydroxyapatite (HA), or both is considered, followed by the consolidation method, such as [...] Read more.
Mg–Zn–Mn-based biocomposites hold prospects as potential orthopedic material. The composition of these composites can be modulated, based on applications, by selective elemental alloying. Towards that, the addition of silicon (Si), hydroxyapatite (HA), or both is considered, followed by the consolidation method, such as spark plasma sintering (SPS). In this study, the micro-mechanical properties of Mg–Zn–Mn–(Si–HA) composites were investigated through the micro-pillar compression method. The effect of Si and HA incorporation on the mechanical characteristics and deformation mechanism was also elucidated. The microstructure of the composite presents porosity, together with different bioactive phases, such as Mg–Zn, CaMg, Mn–P, MgSi2, Mn–Si, Mn–CaO, CaMgSi, and Ca–Mn–O. Such porous structures were determined to facilitate cell growth when used as an implant, particularly for musculoskeletal-related disabilities. The yield stress (YS) and compressive stress of the Mg–Zn–Mn–Si–HA were about 1543 ± 99 MPa and 1825 ± 102 MPa, respectively. These values were about 5.8 and 4.8 times higher, respectively, than those of Mg–Zn–Mn–HA composites (266 ± 42 MPa and 380 ± 10 MPa, respectively), and the same was observed for the elastic modulus. Besides that, alloying with HA and Si alters the deformation mechanism from brittle (for Mg–Zn–Mn–Si composites) or ductile (for Mg–Zn–Mn–HA composites) to predominant ductile failure without compromising the attained mechanical properties. Full article
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16 pages, 3092 KB  
Article
MIP-Modified Porous Silicon Optical Sensor for Interleukin-6 Label-Free Quantification
by Valeria Nocerino, Giulia Siciliano, Monica Bianco, Ilaria Rea, Principia Dardano, Maria Serena Chiriacò, Francesco Ferrara, Giuseppe Gigli, Elisabetta Primiceri and Luca De Stefano
Biosensors 2025, 15(5), 320; https://doi.org/10.3390/bios15050320 - 17 May 2025
Viewed by 714
Abstract
In this study, we present an innovative optical biosensor designed to detect Interleukin-6 (IL-6), a pivotal cytokine implicated in many pathological conditions. Our sensing platform is made of a porous silicon (PSi) nanostructured substrate modified with a thin (~5 nm) molecularly imprinted polymer [...] Read more.
In this study, we present an innovative optical biosensor designed to detect Interleukin-6 (IL-6), a pivotal cytokine implicated in many pathological conditions. Our sensing platform is made of a porous silicon (PSi) nanostructured substrate modified with a thin (~5 nm) molecularly imprinted polymer (MIP), ensuring both high specificity and sensitivity toward IL-6 molecules. The fabrication process involves electrochemical etching of silicon chips to create the porous structure, followed by the electrodeposition of the MIP, which is tailored to selectively bind the IL-6 target. Extensive testing over a broad IL-6 concentration range demonstrates a clear, proportional optical response, yielding a limit of detection (LOD) of 13 nM. Moreover, the biosensor robustness was verified by evaluating its performance in bovine serum, a complex biological matrix. Despite the presence of various interfering components, the sensor maintained its selectivity and displayed minimal matrix effects, underlining its practical applicability in real-world diagnostic scenarios. Full article
(This article belongs to the Section Biosensor and Bioelectronic Devices)
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19 pages, 4306 KB  
Article
The Modulation of the Pore Structure in Porous Carbon by Metal Salts and Its Application for Joining Silicon Carbide Ceramics
by Xishi Wu, Zehua Liu, Bingbing Pei, Haibo Wu and Zhengren Huang
Materials 2025, 18(10), 2336; https://doi.org/10.3390/ma18102336 - 17 May 2025
Cited by 1 | Viewed by 500
Abstract
In this work, the metal salts were introduced into the resin-solvent gel system to leverage their ortho-substitution effect, thereby accelerating the polymerization-induced phase separation process. Subsequent in-situ carbonization resulted in the preparation of porous carbon materials with three-dimensional interconnected pores. By precisely tuning [...] Read more.
In this work, the metal salts were introduced into the resin-solvent gel system to leverage their ortho-substitution effect, thereby accelerating the polymerization-induced phase separation process. Subsequent in-situ carbonization resulted in the preparation of porous carbon materials with three-dimensional interconnected pores. By precisely tuning the parameters of the resin-solvent-metal ion system, control over the pore structure of the porous carbon was achieved, with a porosity range of 16.5% to 66.5% and a pore diameter range of 8 to 248 nm. The addition of metallic salts can simply and effectively increase the pore structure after carbonization, making the infiltration of molten silicon easier. This is beneficial to the joining process of silicon carbide ceramics. Based on these findings, a high-reliability joining technique for large-sized (135 mm × 205 mm) silicon carbide ceramics was developed. The resulting interlayer was dense and defect-free, exhibiting a joining strength of 309 ± 33 MPa and a Weibull modulus of 10.67. These results highlight the critical role of structured porous media in advancing the field of large-sized ceramic joining. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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15 pages, 10805 KB  
Article
DFT-Based Investigation of Pd-Modified WO3/Porous Silicon Composites for NO2 Gas Sensors: Enhanced Synergistic Effect and High-Performance Sensing
by Xiaoyong Qiang, Zhipeng Wang, Yongliang Guo and Weibin Zhou
Coatings 2025, 15(5), 570; https://doi.org/10.3390/coatings15050570 - 9 May 2025
Viewed by 510
Abstract
Pd-WO3 coatings on porous silicon (PSi) substrates are engineered to enhance interfacial charge transfer and surface reactivity through atomic-scale structural tailoring. This study combines first-principles calculations and experimental characterization to elucidate how Pd nanoparticles (NPs) optimize the coating’s electronic structure and environmental [...] Read more.
Pd-WO3 coatings on porous silicon (PSi) substrates are engineered to enhance interfacial charge transfer and surface reactivity through atomic-scale structural tailoring. This study combines first-principles calculations and experimental characterization to elucidate how Pd nanoparticles (NPs) optimize the coating’s electronic structure and environmental stability. The hierarchical PSi framework with uniform nanopores (200–500 nm) serves as a robust substrate for WO3 nanorod growth (50–100 nm diameter), while Pd decoration (15%–20% surface coverage) strengthens Pd–O–W interfacial bonds, amplifying electron density at the Fermi level by 2.22-fold. Systematic computational analysis reveals that Pd-induced d-p orbital hybridization near the Fermi level (−2 to +1 eV) enhances charge delocalization, optimizing interfacial charge transfer. Experimentally, these modifications enhance the coating’s response to environmental degradation, showing less than 3% performance decay over 30 days under cyclic humidity (45 ± 3% RH). Although designed for gas sensing, the coating’s high surface-to-volume ratio and delocalized charge transport channels demonstrate broader applicability in catalytic and high-stress environments. This work provides a paradigm for designing multifunctional coatings through synergistic interface engineering. Full article
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