Search Results (891)

This study investigated the effect of supersolidus liquid-phase sintering conditions on the powder particle bonding and the AlN-phase formation of an AlSi10Mg alloy. Sintering was conducted at temperatures between 550 and 579 °C, with a holding duration of 2 h under a nitrogen atmosphere. The sintering cycles included four heating segments, performed at rates ranging from 0.2 to 5 °C/min for a total of between 5 and 15 h, and a cooling segment performed at two different cooling rates, 0.15 and 5 °C/min, resulting in durations of 12 and 70 h, respectively. Three powder batches exhibiting different particle size distributions were tested. An X-ray diffractometer, optical microscopy, and scanning electron microscopy were used to characterize phase formation and particle bonding. The results show that higher sintering temperatures and faster heating/cooling rates led to a lower fraction of AlN. In contrast, lower sintering temperatures or slow heating promoted the development of a thicker AlN shell around powder particles, inhibiting the bonding of the AlSi10Mg powder and preventing densification via the sintering process. These findings suggest that sintering at temperatures between 570 and 575 °C, with heating and cooling rates of at least 2 °C/min, constitutes a more favorable window for the densification of AlSi10Mg under a nitrogen atmosphere. Full article

The present study investigates post-emplacement zeolitization processes in two widespread pyroclastic units from Central Italy: the Cimina Ignimbrite and the Sorano Ignimbrite. A total of seventy-five samples from ten outcrops were analyzed using optical and environmental scanning electron microscopy, electron probe microanalysis, X-ray powder diffraction, and inductively coupled plasma optical emission spectrometry. Analytical results allow the mineral distribution, zeolite composition, textural relationships, and geochemical features of the zeolite-bearing rocks to be defined. In the Cimina Ignimbrite, zeolitization affects the glassy portion of the groundmass, where the glass transforms into a medium- to high-temperature mineral assemblage dominated by clinoptilolite-Ca and cristobalite. This transformation is restricted to the innermost parts of the deposit. In contrast, zeolitization in the Sorano Ignimbrite involves the entire glassy fraction of pumice clasts, with extensive alteration of the glass into medium- to low-temperature zeolites such as chabazite-K and phillipsite-K. The results reveal a significant correlation between the chemical composition of the juvenile material and that of the newly formed zeolites in both types of ignimbrites, particularly in the Sorano Ignimbrite. Zeolitization in Central Italy ignimbrites likely occurs in a natural autoclave-like setting, where hot fluids remain trapped in the deposit for a long time. Full article

Background: Inhaled delivery of cannabidiol (CBD) through dry powder inhalers is a promising approach for achieving optimal drug concentrations in the lungs. Spray drying is a commonly employed technique to prepare inhalable powders with particle sizes ideally ranging from 1 to 5 µm, for deep lung deposition. However, formulating aerosolizable CBD dry powders remains challenging due to the thermolabile nature of CBD and the cohesive behaviour of micron-sized particles, which affects powder dispersibility, reduces de-agglomeration during inhalation, and causes inefficient lung deposition. These challenges can be overcome by the inclusion of excipients that can stabilize CBD during processing and enhance the dispersion and aerosolization of the powder. Objectives and methods: This study investigates the role of different amino acids (lysine, cysteine, arginine, and phenylalanine) in combination with inulin, a sugar-based excipient, on the in vitro aerosolization performance, stability, and cytotoxicity of inhalable CBD dry powders. Results and conclusion: The prepared CBD dry powders exhibited a size range of 1–5 µm. Amino-acid-free CBD powder showed an irregular and flaky morphology, while in association with amino acids, CBD dry powder showed spherical morphology with a dimpled surface. The ATR-FTIR spectra confirmed no interactions between CBD and amino acids in the dry powder formulations. CBD dry powder formulations containing amino acids demonstrated a better aerosolization profile compared to amino-acid-free CBD powder, with the lysine-containing formulation achieving the highest fine particle fraction (FPF) of 56.6%. Additionally, all the formulations were stable under low and high humidity (<15% RH and 53% RH) conditions for 28 days. Cytotoxicity studies on A549 alveolar basal epithelial cells showed that the amino acids were non-toxic, while the CBD formulations with/without amino acids showed comparable levels of cytotoxicity. Full article

Tungsten powder/polytetrafluoroethylene (W/PTFE) composites have the potential to replace traditional metallic materials as casings for controllable power warheads. Under explosive loading, they generate high-density and relatively uniformly distributed metal powder particles, thereby enhancing close-range impact effects while reducing collateral damage. To characterize the material’s response under impact loading, plate impact tests were conducted to investigate the effects of tungsten content (70 wt%, 80 wt%, and 90 wt%) and tungsten particle size (200 μm, 400 μm, and 600 μm) on the impact behavior of the composites. The free surface velocity histories of the target plates were measured using a 37 mm single-stage light gas gun and a full-fiber laser interferometer (DISAR), enabling the determination of the shock velocity–particle velocity relationship to establish the equation of state. Experimental data show a linear relationship between shock velocity and particle velocity, with the 80 wt% and 90 wt% composites exhibiting similar shock velocities. The fitted slope increases from 2.792 to 2.957 as the tungsten mass fraction rises from 70 wt% to 90 wt%. With particle size increasing from 200 μm to 600 μm, the slope decreases from 3.204 to 2.756, while c₀ increases from 224.7 to 633.3. Comparison of the Hugoniot pressure curves of different specimens indicated that tungsten content significantly affects the impact behavior, whereas variations in tungsten particle size have a negligible influence on the Hugoniot pressure. A high tungsten content with small particle size (e.g., 90 wt% with ~200 μm) improves the overall compressive properties of composite materials. Based on the experimental results, a mesoscale finite element model consistent with the tests was developed. The overall error between the numerical simulations and experimental results was less than 5% under various conditions, thereby validating the accuracy of the model. Numerical simulations revealed the coupling mechanism between tungsten particle plastic deformation and matrix flow. The strong rarefaction unloading effect initiated at the composite’s free surface caused matrix spallation and jetting. Multiple wave systems were generated at the composite–copper interface, whose interference and coupling ultimately resulted in a nearly uniform macroscopic pressure field. Full article

Accurate assessment of protein content in Foods for Special Medical Purposes (FSMPs) is critical for patients with chronic kidney disease, who require tightly regulated protein intake. This study aimed to develop and apply a rapid, low-volume, and reproducible microchip-based gel electrophoresis method for analyzing total nitrogen (TN) content and electrophoretic profiles in FSMPs. Products of different consistencies (powder, liquid, yoghurt-like) were tested to evaluate the influence of common additives (e.g., milk proteins, stabilizers, sweeteners) on TN levels and protein patterns. The results revealed considerable variation in fractions among brands, largely attributable to additive composition. Notably, TN levels often exceeded the declared protein content, potentially leading to unintended nitrogen overconsumption in clinical settings. Statistical analysis identified significant TN differences between infant and adult FSMPs in liquid formulations, while powdered forms showed no such distinction. These findings highlight the clinical importance of precise analytical monitoring, as discrepancies between measured TN and labeled protein content could compromise dietary management in vulnerable populations. The proposed method provides a reliable tool for FSMP quality control and supports safer nutritional planning in therapeutic diets. Full article

In recent years, recovering critical elements from coal has attracted considerable interest due to their significant potential and resulting advantages. A prime example is the coal-hosted Al-Ga-Li-REE deposit within the Jungar Coalfield of Inner Mongolia, northern China, where lithium (Li), gallium (Ga), and aluminum (Al) are successfully extracted from coal ash. However, the specific forms in which these elements exist, crucial for developing effective extraction methods, remain unquantified. This research investigated the distribution of Li, Ga, Nb, Zr, and rare earth elements (REEs) within the coal. The study employed a combination of analytical techniques, including inductively coupled plasma mass spectrometry (ICP-MS), sequential chemical extraction (SCE), scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM-EDS), and X-ray powder diffraction analysis (XRD). The analyzed coals exhibited enriched levels of Li, Ga, Zr, Nb, and REEs. Kaolinite and boehmite were the primary mineral constituents, along with minor amounts of calcite, pyrite, rutile, goyazite, and chlorite. Sequential chemical extraction revealed that Li and Ga are primarily associated with aluminosilicate phases (71.84%–84.39%) and, to a lesser degree, organic matter (12.15%–25.09%). Zirconium and Nb were also predominantly found within aluminosilicates (68.53%–95.96%). REEs occur mainly in carbonate (28.28%–60.78%), aluminosilicate (11.6%–33.08%), and organic (22.04%–29.42%) fractions. Full article

Dry powder inhalers (DPIs) are the mainstay in the treatment of obstructive pulmonary diseases. However, the performance of DPI formulations is highly dependent on the used inhaler device and the patient’s inspiratory effort. This study aimed to evaluate and compare the aerosolization behavior of three commercially available capsule-based DPI medications—formoterol (Foradil^®), glycopyrronium (Seebri^® Breezhaler), and tiotropium (Spiriva^®)—delivered using three different capsule-based inhalers (Aerolizer, Breezhaler, and Handihaler), under varying flow conditions. Methods: The aerodynamic performance of each formulation–inhaler combination was assessed using the Next-Generation Impactor (NGI) and Dosage Unit Sampling Apparatus (DUSA) methodology. Fine particle dose (FPD) and aerodynamic particle size distribution (APSD) were determined at fixed flow rates of 15, 30, 60, and 100 L/min, as well as at inhaler-specific flow rates corresponding to a 4 kPa pressure drop. Chromatographic quantification of active ingredients was performed using validated HPLC methods specific to each drug. Results: The FPD values increased consistently with higher flow rates across all tested formulations and inhalers. At a 4 kPa pressure drop, Aerolizer and Breezhaler achieved significantly higher FPDs compared to Handihaler. Notably, in some instances, non-dedicated inhalers produced greater respirable fractions than the originally intended devices. APSD profiles revealed that drug deposition shifted toward smaller NGI stages at higher inspiratory flows, supporting enhanced deep lung delivery potential under optimal conditions. Conclusions: Device resistance, capsule orientation, and piercing mechanics substantially influence drug aerosolization. Although non-dedicated inhalers may offer improved FPDs in vitro, clinical use should adhere to approved drug–device combinations, as these have been validated for efficacy and safety under real-world conditions. Full article

This study investigated the impact of spray-drying conditions, specifically inlet air temperature (Tin: 131–159 °C) and feed rate (FR: 4.9–8.4 g/min), on the microencapsulation of oil in a double-layer emulsion stabilised with orange residue flour (ORF) and soy protein. Powders were analysed separately from the drying chamber and the collector, focusing on yield, encapsulation efficiency, moisture, water activity (aw), oil oxidation, colour, and particle size. Chamber powders were more sensitive to Tin, where higher temperatures (155–159 °C) improved yield (up to 47% dry matter (dm)) but also increased oxidation (up to 134% above initial oil). Excessively high FR (8.4 g/min) reduced yield and raised aw (up to 0.39). Collector powders showed more stable yields (average 30 ± 2% dm) but lower encapsulation efficiency (80–86% for chamber vs. 70–77% for collector). Response surface methodology satisfactorily modelled key parameters (R² up to 0.9). Optimisation showed that chamber performance was maximised at 146 °C and 4.9 g/min (predicted yield and aw of 41% and 0.25, respectively), while collector quality improved with slightly higher Tin (150 °C, predicted aw of 0.32). Separately analysing chamber and collector fractions provided novel insights into spray-drying dynamics. These findings highlight ORF as a promising wall material. Full article

This study investigates the influence of key heat treatment parameters on the microstructure and mechanical properties of the powder metallurgy tool steel Vanadis 60. A fractional factorial design of experiments was applied to evaluate the effects of austenitising temperature, quenching medium, tempering temperature, and number of tempering cycles on hardness, flexural strength, and microstructure, using detailed phase characterisation by X-ray diffraction. The results reveal two distinct processing routes tailored to different performance objectives. Maximum hardness was achieved by combining austenitisation at 1180 °C, rapid oil quenching, and tempering at 560 °C. These conditions enhance the solubility of carbon and other alloying elements, promote secondary hardening, and reduce retained austenite. Conversely, higher toughness and ductility were obtained by austenitising at 1020 °C, air cooling, and tempering at 560 °C. These parameters favour the formation of a bainitic microstructure, together with lower martensite tetragonality and minimal retained austenite. A statistically significant interaction was identified between the austenitising temperature and the number of tempering cycles; three temperings were sufficient to compensate for the lower hardness associated with reduced austenitising temperatures. The results provide a robust guidance for optimising thermal processing in highly alloyed tool steels, enabling the precise tailoring of microstructure and properties in accordance with specific mechanical service requirements. Full article

The conventional manufacturing of refractory complex concentrated alloys (RCCAs) for high-temperature applications is complicated, particularly when material costs and high melting points of the materials processed are considered. Additive manufacturing (AM) could provide an effective alternative. However, the extreme temperatures involved represent significant challenges for manufacturing defect-free alloys using this approach. To address this issue, we investigated the preparation of a CrNbTiZr quaternary complex concentrated alloy from an equimolar blend of elemental powders using commercially available powder-blown L-DED technology. Initially, the alloys exhibited some defects owing to the internal stress caused by the temperature gradients. This was subsequently resolved by optimizing the deposition strategy. SEM, XRD and EDS were used to analyze the alloy in the as-deposited condition, revealing a BCC phase and a secondary Laves phase. Furthermore, Vickers hardness testing demonstrated a correlation between the hardness and the volume fraction of the Laves phase. Finally, successfully performed compression tests confirmed that the prepared material exhibits high-temperature strength and therefore is promising for high-temperature application under extreme conditions. Full article

Global resource consumption continues to grow each year, exerting increasing pressure on their availability. This trend could lead to a shortage of raw materials in the coming years. Aware of the risks associated with this situation, the European Union has implemented policies and strategies aimed at diversifying its supply sources, including waste recycling. In this context, the present study was conducted with the objective of developing innovative processes to concentrate valuable metals present in the non-recovered fractions of waste electrical and electronic equipment (WEEE). Three types of samples were studied: washing table residues (WTRs), printed circuit boards (PCBs), and powders from cathode-ray tube screens (CRT powders). Several separation techniques, based on the physical properties of the elements, were implemented, including electrostatic separation, magnetic separation, and density and gravity-based separations. The results obtained are promising. For WTRs and PCBs, the recovery rates of targeted metals (Cu, Al, Pb, Zn, Sn) reached approximately 91% and 80%, respectively. In addition to these metals, other valuable metals, present in significant quantities, deserve further exploration. Regarding CRT powders, the performances are also encouraging, with recovery rates of 54.7% for zinc, 57.1% for yttrium, and approximately 71% for europium. Although these results are satisfactory, optimizations are possible to maximize the recovery of these critical elements. The techniques implemented have demonstrated their effectiveness in concentrating target metals in the treated fractions. These results confirm that recycling constitutes a viable alternative to address resource shortages and secure part of the supplies needed for the European Union’s industry. Full article

In this paper, mussel shells were used to produce chitin, chitosan, and calcium acetate using chemical processes, searching for an alternative environmentally friendly biopolymer and calcium source. Mussel shells were treated with acetic acid as a demineralizing agent, resulting in separate solid fractions and calcium solution. The solid was further purified to produce chitin by deproteinization and decolorization processes, and then the deacetylation process was used to obtain chitosan. The calcium solution was evaporated to produce calcium acetate powder. The yields of extracted chitin, chitosan, and calcium acetate from 100 g of mussel shells were 2.98, 2.70, and 165.23 g, respectively. The prepared chitin, chitosan, and calcium acetate were analyzed by Fourier transform infrared (FTIR) spectrophotometry, X-ray diffraction (XRD), thermogravimetric analysis (TGA), and scanning electron microscope (SEM) to confirm the chemical and physical properties. The analysis results of chitin and chitosan revealed the similarity to chitosan derived from crustaceans and insects in terms of functional group, structure and morphologies. The prepared calcium acetate shows FTIR and XRD data corresponding to calcium acetate monohydrate (Ca(CH₃COO)₂·H₂O) similar to synthesized calcium acetate in previous research. In addition, the mineral contents of calcium acetate identified by X-ray fluorescence (XRF) analysis exhibit 97.8% CaO with non-toxic impurities. This work demonstrated the potential of the production process of chitin, chitosan, and calcium acetate for the development of a sustainable industrial process with competitive functional performance against the commercial chitin and chitosan production process using crustacean shells and supported the implementation of a circular economy. Full article

The effect of severe plastic deformation during milling and conventional and Spark Plasma Sintering (SPS) on the wt. % microstructural, structural, thermal, magnetic, and mechanical properties of the Al–16 wt. % Mn–7 wt. % Cu alloy was studied. A milling process for up to 24 h (A24) leads to microstructure refinement and the presence of Al, Mn, and Cu solid solutions. The energy dispersive spectroscopy (EDS) analysis reveals the existence of Cu–Al, Mn–Al, and Al–Mn enriched particles. The powders exhibit weak ferromagnetism and an exchange bias (EB) behaviour that decreases with increasing milling time. The Ms values fitted using the law of approach to saturation (LAS) are comparable to the experimental values. The exothermic and endothermic peaks that appear in the differential scanning calorimetry (DSC) scans in the 500–900 °C range on heating/cooling are related to different phase transformations. The crystal structure of the A24 powders heated up to 900 °C (A24_900 °C) consists of a dual-phase microstructure of Al₂₀Cu₂Mn₃ nanoprecipitates (~28%) and Al matrix (~72%). The sintering of the A24 powders at 500 °C for one hour (A24S) leads to the precipitation of Al₆Mn, Al₂Cu, and the Al₂₀Cu₂Mn₃ T-phase into the Al-enriched matrix. In contrast, the consolidation by SPS (A24SPS) leads to a mixture of an Al solid solution, Al₆Mn, T-phase, and α-Mn with an increased weight fraction of the T-phase and Al₆Mn. The sintered samples exhibit the coexistence of a significant PM/AFM contribution to the M-H curves, with increasing Hc and decreasing EB. A higher microhardness value of about 581 HV is achieved for the A24SPS sample compared to those of the A24 (68 HV) and A24S (80 HV) samples. Full article

Date pits are considered waste, and micronized date pit powder could be developed for use in foods and bio-products. In this study, micronized date pit powders were extracted by alcoholic sedimentation after ultrasound treatment. The control was considered untreated, i.e., without sonication. Six micronized fractions (i.e., three from control and three from treated) were prepared by three stages of alcoholic sedimentation. In the case of untreated date pit powder, the average particle size of the fractionated date pit powder (i.e., residue) from three stages of alcoholic sedimentation varied from 89 to 164 µm, while ultrasonic treatment showed variation from 39 to 65 µm. The average particle size of the supernatant fractions of untreated date pit powder varied from 22 to 63 µm, while ultrasonic treatment showed variation from 18 to 44 µm. Ultrasound treatment produced smaller particles. In all cases, Scanning Electron Microscopy (SEM) showed that supernatant fractions contained lumped particles compared to the residue fractions. Transmission Electron Microscopy (TEM) showed the presence of nanoparticles in all extracted fractions. Two glass transitions were observed in all fractions except for the residue from the first sedimentation stage. In addition, higher levels of degradation in the fractionated date pits could be achieved by ultrasonic treatment, as is evident from the Fourier Transform Infrared (FTIR) analysis. Full article

The adhesive properties between rubber asphalt mastic and aggregate are crucial to rubber asphalt mixtures’ stability and moisture resistance. This paper employs surface free energy (SFE) theory and molecular dynamics (MD) to examine the bond strength and debonding behavior at the rubber asphalt mastic–aggregate interface. The results showed that the dispersion fraction of RC1.0 was 7.12 mJ/m² higher than that of RA, and the limestone mineral powder improved the adhesion properties of rubberized asphalt to aggregate and the anti-stripping properties. SiO₂ and CaCO₃ are contributors to the van der Waals and electrostatic forces between rubber asphalt–aggregate, respectively. The high concentration of mineral powder has a bridging effect in rubber asphalt mastic–aggregate. CaCO₃ filler is more pronounced in enhancing the adhesion properties of rubber asphalt–aggregate. CaCO₃ mineral powder mainly improves the anti-debonding ability of rubber asphalt–aggregate by reducing the thickness of water film between rubber asphalt–aggregate. Full article