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Keywords = prefabricated crack of tunnel lining

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19 pages, 2391 KB  
Article
Investigating the Cracking Processes and Bearing Performance of Fissured Concrete SCB Specimens via DEM-Based Mesoscopic Modeling Considering Fissure Angle, Aggregate Content and Porosity
by Qinrong Li, Suyi Liu, Yifei Li, Mingyue Qiu, Ruitong Zhang, Cheng Chen and Shuyang Yu
Materials 2025, 18(22), 5140; https://doi.org/10.3390/ma18225140 - 12 Nov 2025
Cited by 1 | Viewed by 740
Abstract
To reveal the mesoscopic fracture mechanism of fissured concrete, this study employed the discrete element method (DEM) and adopted the parallel bond model (PBM) within the two-dimensional particle flow code (PFC2D) to construct a mesoscopic model of concrete semi-circular bending (SCB) specimens with [...] Read more.
To reveal the mesoscopic fracture mechanism of fissured concrete, this study employed the discrete element method (DEM) and adopted the parallel bond model (PBM) within the two-dimensional particle flow code (PFC2D) to construct a mesoscopic model of concrete semi-circular bending (SCB) specimens with prefabricated fissures. Three sets of schemes were designed by varying prefabricated fissure angles (0–45°), aggregate contents (30–45%), and porosities (3–6%), and numerical simulations of three-point bending loads were conducted to explore the effects of each parameter on the crack propagation law and load-bearing performance of the specimens. Validation was performed by comparing the simulated load–displacement curves with the typical quasi-brittle mechanical characteristics of concrete (exhibiting “linear elastic rise–pre-peak stress fluctuation–nonlinear decline”) and verifying that the DEM could accurately capture the entire process from microcrack initiation at the aggregate–mortar interface, crack deflection/bifurcation induced by pores, to macroscopic fracture penetration—consistent with the known mesoscopic damage evolution law of concrete. The results indicate that the crack propagation mode evolves from straight extension to tortuous branching as parameters change. Moreover, the peak strength first increases and then decreases with the increase in each parameter: when the fissure angle is 15°, the aggregate content is 35%, and the porosity is 4%, the specimens achieve an optimal balance between crack propagation resistance and energy dissipation, resulting in the best load-bearing performance. Specifically, the prefabricated fissure angle dominates the stress type (tension–shear transition); aggregates regulate crack resistance through a “blocking–diverting” effect; and pores, acting as defects, influence stress concentration. This study verifies the reliability of DEM in simulating concrete fracture behavior, enriches the mesoscopic fracture theory of concrete, and provides reliable references for the optimization of concrete material proportioning (e.g., aggregate–porosity ratio adjustment) and anti-cracking design of infrastructure (e.g., pavement, tunnel linings) in engineering practices. Full article
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19 pages, 2239 KB  
Article
Experimental Study on Mechanical Differences Between Prefabricated and Cast-In Situ Tunnel Linings Based on a Load-Structure Model
by Li-Ming Wu, Hong-Kun Li, Feng Gao, Zi-Jian Wang, Bin Zhang, Wen-Jie Luo and Jun-Jie Li
Buildings 2025, 15(14), 2522; https://doi.org/10.3390/buildings15142522 - 18 Jul 2025
Cited by 3 | Viewed by 1077
Abstract
With the accelerated development of urban underground spaces, prefabricated tunnel linings have become a research focus due to their advantages in construction efficiency and cost effectiveness. However, issues such as stress concentration at joints and insufficient overall stability hinder their broader application. This [...] Read more.
With the accelerated development of urban underground spaces, prefabricated tunnel linings have become a research focus due to their advantages in construction efficiency and cost effectiveness. However, issues such as stress concentration at joints and insufficient overall stability hinder their broader application. This study investigates a cut-and-cover prefabricated tunnel project in the Chongqing High-Tech Zone through scale model tests and numerical simulations to systematically compare the mechanical behaviors of cast-in situ linings and three-segment prefabricated linings under surrounding rock loads. The experimental results show that the ultimate bearing capacity of the prefabricated lining is 15.3% lower than that of the cast-in situ lining, with asymmetric failure modes and cracks concentrated near joint regions. Numerical simulations further reveal the influence of joint stiffness on structural performance: when the joint stiffness is 30 MN·m/rad, the bending moment of the segmented lining decreases by 37.7% compared to the cast-in situ lining, while displacement increments remain controllable. By optimising joint pre-tightening forces and stiffness parameters, prefabricated linings can achieve stability comparable to cast-in situ structures while retaining construction efficiency. This research provides theoretical and technical references for the design and construction of open-cut prefabricated tunnel linings. Full article
(This article belongs to the Section Building Structures)
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23 pages, 8436 KB  
Article
Three-Dimensional Printing Experiments and Particle-Based Meshless Numerical Investigations on the Failure Modes of Tunnel-Lining Structures Containing Fissures
by Shuyang Yu, Zhongqing Chen, Yifei Li, Wei Li and Bufan Zhang
Buildings 2025, 15(12), 2136; https://doi.org/10.3390/buildings15122136 - 19 Jun 2025
Cited by 1 | Viewed by 861
Abstract
The presence of fissures poses significant threats to tunnel-lining structures, and the interaction between tunnels and linings under complex stress conditions remains poorly understood. This study investigated the failure modes of tunnel-lining structures with prefabricated fissures via 3D-printed samples, uniaxial compression experiments using [...] Read more.
The presence of fissures poses significant threats to tunnel-lining structures, and the interaction between tunnels and linings under complex stress conditions remains poorly understood. This study investigated the failure modes of tunnel-lining structures with prefabricated fissures via 3D-printed samples, uniaxial compression experiments using DIC technology for full-field strain monitoring, and a particle-based meshless (SPH) numerical method to simulate tunnel–fissure interactions. The results show that under uniaxial compression, three crack types (main, upper/lower side cracks) initiate from the tunnel, while only wing cracks form at pre-existing fissures; wing crack initiation suppresses upper-side cracks, whereas more lining cracks (upper, middle, lower, corner, bottom) emerge without fissure-induced propagation. Fissure orientation (β) and inclination (α) significantly affect crack distributions: β = 90° induces maximum stress concentration and asymmetric deformation, while α ≥ 45° promotes wing crack initiation and reduces lining crack density. Along with our findings, we offer design recommendations to prioritize fissure orientation in tunnel engineering and expand SPH applications for predicting crack propagation in underground structures with complex fissures. Full article
(This article belongs to the Section Building Structures)
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16 pages, 4884 KB  
Article
Experimental Study on Prefabricated Steel Fiber-Reinforced Concrete Casing Arch Method for Strengthening Cracked Lining in Confined Spaces
by Yu Zhou, Zhi Lin, Lili Liu and Jianghao Zhou
Appl. Sci. 2024, 14(13), 5941; https://doi.org/10.3390/app14135941 - 8 Jul 2024
Cited by 1 | Viewed by 1733
Abstract
Increasingly, research indicates that steel fibers can significantly enhance the engineering properties of mortar and concrete; however, few studies have examined their impact on the reinforcement of in-service tunnel linings within sleeve arch structures. In this study, a series of 1:2 scale experiments [...] Read more.
Increasingly, research indicates that steel fibers can significantly enhance the engineering properties of mortar and concrete; however, few studies have examined their impact on the reinforcement of in-service tunnel linings within sleeve arch structures. In this study, a series of 1:2 scale experiments were conducted using a specialized loading device to compare the reinforcement performance of steel fiber-reinforced concrete sleeve arches and traditional reinforced concrete sleeve arches on prefabricated cracks with depths of 1/3 and 2/3 of the lining thickness. The experimental results were validated using numerical simulations. The results indicate that under the same load, when reinforcing components with 2/3 prefabricated cracks, the maximum compressive strains for steel fiber-reinforced and reinforced concrete sleeve arches were −852 με and −985 με, respectively, and the maximum deflections were 3.57 mm and 5.48 mm. Composite sleeve arches of both materials provide a certain degree of reinforcement to linings with varying damage. The reinforcement performance of steel fiber-reinforced concrete sleeve arches is superior to that of traditional reinforced concrete sleeve arches, with particularly significant reinforcement for linings with 2/3 prefabricated cracks. Numerical simulations have shown that the stress in reinforced concrete at the concentrated stress regions is 16.15%, 6.01%, 12.68%, 36.62%, and 4.82% higher than that in steel fiber-reinforced concrete, respectively, thereby validating the reliability of the experimental results. Therefore, this study recommends the application of steel fiber materials in sleeve arches to achieve superior maintenance and reinforcement, addressing cracking issues in in-service tunnel linings and thereby improving the safety and durability of these structures. Full article
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15 pages, 6255 KB  
Article
Mechanical Behavior of Tunnel Lining with Cracks at Different Positions
by Jie Su, Yinming Jie, Xiaokai Niu, Chang Liu and Xuan Liu
Symmetry 2020, 12(2), 194; https://doi.org/10.3390/sym12020194 - 27 Jan 2020
Cited by 23 | Viewed by 5567
Abstract
Cracks in the lining significantly reduce the safety of a tunnel during operation. It is urgent to figure out the influence of cracks on tunnel carrying capacity. In this paper, three-dimensional model tests were conducted to investigate deformation, internal force, and deterioration laws [...] Read more.
Cracks in the lining significantly reduce the safety of a tunnel during operation. It is urgent to figure out the influence of cracks on tunnel carrying capacity. In this paper, three-dimensional model tests were conducted to investigate deformation, internal force, and deterioration laws of the lining with prefabricated cracks at different positions. The main conclusions were obtained as follows: (1) The carrying capacity of the lining structure with prefabricated cracks was reduced, and the deformation of the lining structure increased. The penetration of the vault crown crack accelerated the damage of the lining structure, and structural failure occurred when the crack went through at the left arch spring. (2) The internal force of the lining was greatly affected by the positions of prefabricated cracks. The internal forces of the lining structure decreased with the existence of prefabricated cracks. Whether or not there were prefabricated cracks, tension cracks appeared in the inside fiber of the vault and inverted arch. (3) The deformation of the lining structure with the existence of prefabricated cracks increased. When the prefabricated crack was located at the vault, the deformation was the largest, followed by the arch spring, side wall, and arch shoulder. (4) The analysis shows that prefabricated cracks at the vault are the most damaging under stress and deformation of the lining structure, so longitudinal cracks at the vault should be strengthened. Full article
(This article belongs to the Special Issue Symmetry in Engineering Sciences II)
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