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Keywords = railway safety

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25 pages, 4226 KB  
Article
From Design to Acceptance: A Full-Scale Analysis of Prestressed Concrete Railway Sleepers According to EN 13230
by Łukasz Chudyba, Wit Derkowski, Tomasz Lisowicz, Łukasz Ślaga and Piotr Piech
Materials 2026, 19(9), 1753; https://doi.org/10.3390/ma19091753 (registering DOI) - 24 Apr 2026
Abstract
Prestressed concrete railway sleepers are key structural components that determine the safety, durability, and serviceability of modern railway infrastructure. This study presents a comprehensive investigation of the design, testing, and acceptance of prestressed concrete sleepers in accordance with EN 13230, with particular reference [...] Read more.
Prestressed concrete railway sleepers are key structural components that determine the safety, durability, and serviceability of modern railway infrastructure. This study presents a comprehensive investigation of the design, testing, and acceptance of prestressed concrete sleepers in accordance with EN 13230, with particular reference to the requirements applied on the Polish railway network. The analysis integrates normative provisions, analytical calculations, finite element modeling, and experimental verification, including static, dynamic, and fatigue load tests. Special attention is given to the kt coefficient, which accounts for prestress losses, fatigue degradation, and the development of concrete strength throughout the service life. This coefficient plays a critical role in the acceptance criteria for sleepers during mandatory product testing. The influence of concrete age on the variability of kt is examined, showing that the highest variability occurs within the first 180 days of curing. Full-scale laboratory tests performed on PS-94 sleepers confirm compliance with standard requirements regarding cracking loads, crack width limits, and ultimate load capacity under both exceptional and fatigue loading conditions. Numerical simulations provide additional insight into stress and displacement distributions in critical cross-sections, supporting the experimental findings. The results indicate that most of prestressing force losses occur during the early service period. This observation supports the application of age-dependent acceptance criteria, which may improve conformity assessment procedures for prestressed concrete railway sleepers in contemporary railway engineering practice. Full article
(This article belongs to the Section Construction and Building Materials)
22 pages, 3855 KB  
Article
Application of Improved Genetic Algorithm Based on Voronoi Partitioning in Pseudolite Deployment for Tunnel Positioning Systems
by Kun Xie, Chenglin Cai, Zhouwang Yang and Jundao Pan
Sensors 2026, 26(9), 2596; https://doi.org/10.3390/s26092596 - 23 Apr 2026
Abstract
Reliable high-precision positioning in railway tunnels is essential for intelligent train operation and safety monitoring, yet GNSS signals are severely degraded by blockage and multipath. This paper proposes a deployment-oriented numerical framework to optimize pseudolite layouts in tunnels by explicitly modeling visibility obstruction [...] Read more.
Reliable high-precision positioning in railway tunnels is essential for intelligent train operation and safety monitoring, yet GNSS signals are severely degraded by blockage and multipath. This paper proposes a deployment-oriented numerical framework to optimize pseudolite layouts in tunnels by explicitly modeling visibility obstruction and controlling worst-case geometry along the train trajectory. A high-fidelity 3D tunnel–train model is established, in which line-of-sight (LoS) availability is screened under vehicle occlusion and trajectory-level geometric quality is evaluated accordingly. Instead of optimizing only the average PDOP, the proposed framework minimizes the trajectory 90th-percentile PDOP (qPDOP) to suppress tail-risk geometric degradation, while interpreting PDOP as an error amplification factor that directly affects positioning reliability under measurement noise and local multipath. The core contribution is a Voronoi-partition-constrained improved genetic algorithm (IGA) for tunnel pseudolite deployment. Voronoi partitioning enforces segment-wise coverage by requiring at least one pseudolite in each partition cell and avoids clustering-induced blind zones. Meanwhile, the IGA incorporates improved search and constraint-handling mechanisms to satisfy practical engineering requirements, including feasible installation regions, minimum spacing, mounting-face balance (ceiling/side walls), communication range, and continuous satellite visibility. Comparative simulations and ablation studies demonstrate that the proposed method achieves more uniform coverage and significantly improves full-trajectory geometric stability, reducing high-quantile PDOP and mitigating local spikes in occlusion-sensitive sections under cost-constrained sparse deployments. The proposed framework provides a practical and flexible toolchain for designing positioning-oriented pseudolite infrastructures in underground transportation environments. Full article
(This article belongs to the Section Navigation and Positioning)
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20 pages, 2765 KB  
Article
Analysis of Pantograph–Catenary Current Collection Performance Under Speed-Upgrading Operating Conditions
by Liqian Wang, Yantao Liang, Dehai Zhang, Xufan Wang, Tong Xing and Yang Song
Vehicles 2026, 8(5), 95; https://doi.org/10.3390/vehicles8050095 - 22 Apr 2026
Abstract
To support the safe operation and technological promotion of existing line speed-up projects, this paper presents an assessment method for pantograph–catenary contact performance under the 200 km/h speed conditions, using the Guangzhou–Shenzhen Lines I and II speed-up projects as representative case studies. Based [...] Read more.
To support the safe operation and technological promotion of existing line speed-up projects, this paper presents an assessment method for pantograph–catenary contact performance under the 200 km/h speed conditions, using the Guangzhou–Shenzhen Lines I and II speed-up projects as representative case studies. Based on the ANCF method, a refined pantograph–catenary coupling dynamic model is established to accurately characterize the large deformation and geometric nonlinear behavior of the catenary system. Model validation is achieved using actual measurement data from the CR400AF train. Based on this model, systematic simulation analyses were conducted to evaluate the current collection performance of four mainstream train models—CR300AF, CR400BF, CRH380A, and CRH380B—under both single-unit and double-unit operation conditions. Results indicate that dynamic contact force metrics for pantograph–catenary interactions meet all limit requirements specified in the Technical Specifications for Dynamic Acceptance of High-Speed Railway Projects under all operating conditions. This demonstrates that the pantograph–catenary system on the analyzed Guangzhou–Shenzhen Line exhibits excellent dynamic stability and safety under the targeted speed-up scheme, providing simulation-based justification for implementing the speed enhancement project. Full article
(This article belongs to the Special Issue Planning and Operations for Modern Railway Transport Systems)
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21 pages, 10343 KB  
Article
Large-Sample Data-Driven Prediction of VSM Shaft Structural Responses: A Case Study on Guangzhou–Huadu Intercity Railway Shield Shaft
by Xuechang Cheng, Xin Peng, Xinlong Li, Bangchao Zhang, Junyi Zhang and Yi Shan
Buildings 2026, 16(8), 1605; https://doi.org/10.3390/buildings16081605 - 18 Apr 2026
Viewed by 222
Abstract
With the increasing application of the Vertical Shaft Machine (VSM) method in ultra-deep shafts, accurate prediction of construction-induced structural stresses is vital for engineering safety. Currently, VSM is predominantly used in soft soils, where structural response analysis still relies on finite element (FE) [...] Read more.
With the increasing application of the Vertical Shaft Machine (VSM) method in ultra-deep shafts, accurate prediction of construction-induced structural stresses is vital for engineering safety. Currently, VSM is predominantly used in soft soils, where structural response analysis still relies on finite element (FE) simulations that are computationally intensive and complex to model. To improve analysis efficiency and understand the structural behavior of VSM shafts in granite composite strata, this study takes the first VSM shaft project in South China—the Guangzhou–Huadu Intercity Railway Shield Shaft—as a case study. A “monitoring-driven, large-sample data, machine learning substitution” framework is proposed for predicting structural stresses during construction. The framework calibrates an FE model using monitoring data. Through full factorial design, key design parameters—including main reinforcement diameter, stirrup diameter, concrete strength grade, and steel plate thickness—are systematically varied. Parametric FE simulations are then conducted to construct large-sample response databases (540 sets for ring 0 and 864 sets for the cutting edge ring). Genetic algorithm is introduced to optimize the hyperparameters of Random Forest, XGBoost, and Neural Network models, and their predictive performances are systematically compared. Results show that the proposed framework effectively substitutes traditional FE analysis and enables rapid multi-parameter comparison. Among the models, GA-XGBoost achieves the highest prediction accuracy across all stress indicators (R2 > 0.999, where R2 is the coefficient of determination, with values closer to 1 indicating better predictive performance), demonstrating the superiority of its gradient boosting and regularization mechanisms in handling tabular data with strong physical correlations. Moreover, the method exhibits good extensibility to other engineering response predictions beyond construction stresses. Full article
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14 pages, 2850 KB  
Article
Multiaxial Fatigue Assessment of Railway Bogie Welded Joints: A Preliminary Study Based on Critical Plane Criterion
by Alessio Cascino, Said Boumrouan, Enrico Meli and Andrea Rindi
Appl. Sci. 2026, 16(8), 3935; https://doi.org/10.3390/app16083935 - 18 Apr 2026
Viewed by 112
Abstract
The structural integrity of bogie frames is a critical factor in the safety and reliability of railway rolling stock, requiring advanced assessment methods to handle complex, multi-axial stress states. This research presents a robust numerical framework for the preliminary fatigue evaluation of a [...] Read more.
The structural integrity of bogie frames is a critical factor in the safety and reliability of railway rolling stock, requiring advanced assessment methods to handle complex, multi-axial stress states. This research presents a robust numerical framework for the preliminary fatigue evaluation of a metro bogie frame, integrating high-fidelity Finite Element Analysis (FEA) with the Findley multi-axial fatigue criterion. The methodology overcomes the limitations of traditional uniaxial verification methods by employing a localized critical plane approach, implemented through a proprietary computational code. The investigation simulates a realistic operational scenario by superimposing a static vertical load of 15 tons per side with dynamic components derived from on-track accelerometric data. This integrated loading condition enables a precise reproduction of the “rotating” stress states typically encountered in service. Global structural analysis identified critical transverse welded joints as high-stress concentration zones, which were then subjected to a detailed multi-axial investigation. By correlating the extracted stress tensors with the resistance category included in the reference standard, over a regulatory life of 10 million cycles, a maximum cumulative damage index of 0.4602 was recorded. The results demonstrate that while the frame possesses adequate structural reserves, nearly half of its fatigue life is consumed in localized nodes. This methodology provides a reliable and computationally efficient tool for the structural health monitoring and development of innovative railway geometries, offering a superior predictive capability that remains scarcely utilized by major rolling stock manufacturers. Full article
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15 pages, 1146 KB  
Article
Sliding Mode Coordinate Positioning-Based Friction Anomaly Monitoring of Multiple Wheelsets for Traction Drive System
by Shicai Yin, Mingyang Shang, Jinqiu Gao, Wanshun Zang, Chao Gong and Yaofei Han
Lubricants 2026, 14(4), 171; https://doi.org/10.3390/lubricants14040171 - 17 Apr 2026
Viewed by 97
Abstract
Accurately monitoring the wheelset–rail friction condition is crucial for ensuring the safety and operational efficiency of the traction drive system. However, the friction characteristics of wheelsets are easily influenced by factors such as ramp transitions and variable railway conditions in the complex environment. [...] Read more.
Accurately monitoring the wheelset–rail friction condition is crucial for ensuring the safety and operational efficiency of the traction drive system. However, the friction characteristics of wheelsets are easily influenced by factors such as ramp transitions and variable railway conditions in the complex environment. These factors significantly increase the difficulty of detecting friction anomalies and accurately locating faulty wheelsets in a timely manner. To address this issue, this paper proposes a sliding mode coordinate positioning–based friction anomaly monitoring scheme for multiple wheelsets in traction drive systems. First, a multi-sliding mode fusion-based friction characteristic observer is developed. Then, an friction coordinate analysis-based anomaly identification method is proposed. Finally, the proposed method is validated on a hardware-in-the-loop (HIL)-based experimental platform. Experimental results demonstrate that the proposed scheme can effectively detect friction anomalies and accurately locate abnormal wheelsets in multi-wheelset traction systems. Compared with traditional methods, the proposed scheme exhibits stronger robustness to varying railway conditions and does not require complex optimization mechanisms, making it suitable for practical on-board applications. Full article
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20 pages, 2388 KB  
Article
Alternating Current Interference as a Plausible Dominant Factor Affecting Corrosion Risk in a Mixed Steel/Polyethylene Urban Gas Distribution Pipeline: A Field Case Study
by Ladislau Radermacher, Andrei Burlacu and Cristian Radeanu
Coatings 2026, 16(4), 454; https://doi.org/10.3390/coatings16040454 - 9 Apr 2026
Viewed by 411
Abstract
Mixed steel/polyethylene gas distribution pipelines are increasingly used in congested urban environments where conventional layouts are restricted by existing underground utilities, safety constraints, and site-specific construction conditions. In such systems, buried steel transition sections may become particularly vulnerable to electrical perturbation and corrosion, [...] Read more.
Mixed steel/polyethylene gas distribution pipelines are increasingly used in congested urban environments where conventional layouts are restricted by existing underground utilities, safety constraints, and site-specific construction conditions. In such systems, buried steel transition sections may become particularly vulnerable to electrical perturbation and corrosion, especially when installed near electrified transport infrastructure. This paper presents a field case study on a recently installed mixed steel/polyethylene gas distribution pipeline located on Lunca Street, Petroșani, Romania, approximately parallel to an electrified railway. Electrical and electrochemical investigations were carried out eight months after installation and included 24 h monitoring of pipe-to-soil potential versus Cu/CuSO4, 24 h monitoring of alternating current pipe-to-soil voltage, mixed alternating current and direct current signal visualization, and coating insulation resistance measurements. The results showed that alternating current pipe-to-soil voltage was present at all monitored points, with weighted mean values ranging from 0.41 to 1.23 Vrms, while pipe-to-soil potential values ranged from −0.120 to −0.238 V versus Cu/CuSO4. Although the measured average coating insulation resistance remained relatively high, the combined electrical and electrochemical data indicate that alternating current interference associated with the nearby electrified railway is the most plausible dominant contributing source of the recorded electrical perturbation. Within the analyzed site perimeter, no other nearby electrical infrastructures with comparable interference potential were identified. The highest alternating-current exposure and the least favorable electrochemical values were recorded on the longer metallic segment, showing that metallic length and local configuration strongly influenced the severity of the effect. A mitigation strategy based on polarized electrical decoupling and dedicated grounding is proposed as a practical means of improving electrical safety and reducing corrosion risk in the exposed and buried steel sections. Full article
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17 pages, 12216 KB  
Article
Train Track Change Detection Method Based on IMU Heading Angular Velocity
by Weiwei Song, Yuning Liu, Xinke Zhao, Yi Zhang, Xinye Dai and Shimin Zhang
Vehicles 2026, 8(4), 80; https://doi.org/10.3390/vehicles8040080 - 3 Apr 2026
Viewed by 224
Abstract
Train track occupancy detection is essential for railway operation safety and dispatching, yet GNSS-based positioning and track matching can degrade or fail in turnouts and station yards due to multipath, interference, and dense track layouts. This paper presents an IMU-only method to discriminate [...] Read more.
Train track occupancy detection is essential for railway operation safety and dispatching, yet GNSS-based positioning and track matching can degrade or fail in turnouts and station yards due to multipath, interference, and dense track layouts. This paper presents an IMU-only method to discriminate track-switching events during turnout passage by exploiting the transient change in heading angular velocity. The Z-axis gyroscope measurement (approximately aligned with the track-plane normal) is used as a heading-rate proxy, and a lightweight indicator is constructed from the difference between a short-window moving average and the full-run mean. The full-run mean further serves as an in situ approximation of the gyroscope zero bias, alleviating the need for pre-calibration and improving robustness to systematic drift. A fixed discrimination threshold is determined from stationary gyroscope noise statistics, and the minimum effective operating speed is derived by combining gyro noise characteristics with the kinematic relationship among train speed, turnout curvature radius, and heading rate. Field experiments conducted from January to April 2025 on three railway sections covering 27 turnouts (300 turnout-passage events) show that, using a constant threshold T0=0.002rad/s, the proposed method achieves 100% track-switching discrimination accuracy within 5–40 km/h, without requiring track maps, GNSS, or prior databases. Full article
(This article belongs to the Special Issue Optimization and Management of Urban Rail Transit Network)
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21 pages, 54538 KB  
Article
A Combined Wavelet–SVD Denoising and Wavelet Packet Decomposition Method for Quantitative GPR-Based Assessment of Compaction
by Shaoshi Dai, Shuxin Lv, Bin Kong, Yufei Wu, Tao Su and Zhi Xu
Appl. Sci. 2026, 16(7), 3483; https://doi.org/10.3390/app16073483 - 2 Apr 2026
Viewed by 285
Abstract
Ballast compaction is a critical factor influencing ballast bed condition and the operational safety of heavy-haul railways. However, existing quantitative evaluation methods often suffer from overly idealized simulation models and limitations in signal processing and assessment frameworks. To address these issues, this study [...] Read more.
Ballast compaction is a critical factor influencing ballast bed condition and the operational safety of heavy-haul railways. However, existing quantitative evaluation methods often suffer from overly idealized simulation models and limitations in signal processing and assessment frameworks. To address these issues, this study proposes a quantitative analysis approach for ballast compaction by integrating non-uniform medium simulation modeling, wavelet–Singular Value Decomposition (SVD) joint denoising, frequency–wavenumber (F-K) migration imaging, and wavelet packet decomposition (WPD)-based feature extraction. Forward simulations were conducted based on the constructed model, and the proposed methodology was validated using 1.5 GHz (gigahertz, 1 GHz = 109 Hz) ground penetrating radar (GPR) data acquired from compaction experiments. The results demonstrate that wavelet–SVD joint denoising effectively suppresses deep coherent noise caused by strong reflections from sleepers, significantly enhancing the identification of deep effective signals and ensuring accurate localization and feature extraction of compaction zones. The Geometric Mean of WPD High/Low-Frequency Energy Ratio (GMHLFER) exhibits a strong positive correlation with the degree of compaction. In simulations, as the proportion of compacted material increased from 9% to 21%, the GMHLFER rose from 21.555 to 26.581. In field tests, the value increased from 22.012 to 26.012 as compaction severity progressed from slight to severe, demonstrating stable responses across full-gradient compaction conditions and indicating high robustness and sensitivity. The proposed method provides an effective approach for quantitative characterization of ballast compaction in heavy-haul railways, and offers a promising technical pathway for intelligent inspection and condition assessment of railway ballast beds. Full article
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29 pages, 5428 KB  
Article
Stability Study of Deep-Buried Tunnels Crossing Fractured Zones Based on the Mechanical Behavior of Surrounding Rock
by Rui Yang, Hanjun Luo, Weitao Sun, Jiang Xin, Hongping Lu and Tao Yang
Appl. Sci. 2026, 16(7), 3473; https://doi.org/10.3390/app16073473 - 2 Apr 2026
Viewed by 317
Abstract
To address the challenge of surrounding rock instability in deep-buried tunnels crossing fractured fault zones, this study focuses on the Xigu Tunnel of the Lanzhou–Hezuo Railway. A combination of laboratory triaxial tests, an optimized multi-source advanced geological prediction workflow, and a site-specific parameter-weakened [...] Read more.
To address the challenge of surrounding rock instability in deep-buried tunnels crossing fractured fault zones, this study focuses on the Xigu Tunnel of the Lanzhou–Hezuo Railway. A combination of laboratory triaxial tests, an optimized multi-source advanced geological prediction workflow, and a site-specific parameter-weakened Mohr–Coulomb numerical simulation is employed to systematically reveal the physical–mechanical properties, spatial distribution, and deformation response of fractured rock masses under excavation-induced disturbance. The triaxial test results show that the average peak strength of the surrounding rock reaches 149.04 MPa; however, significant variability is observed among samples, and the failure mode exhibits a typical brittle–shear composite feature. The measured cohesion and internal friction angle are 20.57 MPa and 49.91°, respectively, indicating high intrinsic strength of individual rock blocks. Nevertheless, due to the presence of densely developed joints and crushed structures, the overall mass is loose and highly sensitive to dynamic disturbances such as blasting and excavation, revealing a unique mechanical paradox of high-strength rock blocks with low overall rock mass stability in deep-buried fractured zones. Joint TSP (Tunnel Seismic Prediction Ahead) and ground-penetrating radar (GPR) prediction reveals decreased P-wave velocity, increased Poisson’s ratio, and intensive seismic reflection interfaces; a quantitative index system for identifying the boundaries of narrow deep-buried fractured zones is proposed based on these geophysical characteristics. Combined with geological face mapping, these results confirm the existence of a highly fractured zone approximately 130 m in width, characterized by well-developed joints, heterogeneous mechanical properties, and localized risks of blockfall and groundwater ingress. The developed numerical model, with parameters weakened based on triaxial test and geological prediction data, effectively reproduces the deformation law of the fractured zone, and the simulation results agree well with field monitoring data, with peak displacement concentrated at section DK4 + 595, thus accurately identifying the center of the fractured belt as a key engineering validation result of the integrated technical framework. During construction, based on the identified spatial characteristics of the fractured zone and the proposed targeted support insight, enhanced dynamic monitoring and targeted support measures at the fractured zone center are required to ensure structural safety and long-term stability of the tunnel. This study develops an integrated engineering-oriented technical framework for deep-buried tunnels crossing narrow fractured zones, and provides novel mechanical insights and quantitative identification indices for such complex geological engineering scenarios. Full article
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24 pages, 21098 KB  
Article
Integrating GIS, Climate Hazards, and Gender Safety in Railway Networks: A Spatial Vulnerability Analysis of Serbia
by Aleksandar Valjarević, Milan Luković, Dragana Radivojević, Kh Md Nahiduzzaman, Hassan Radoine, Tiziana Campisi, Celestina Fazia, Dejan Filipović and Dragana Valjarević
ISPRS Int. J. Geo-Inf. 2026, 15(4), 152; https://doi.org/10.3390/ijgi15040152 - 2 Apr 2026
Viewed by 504
Abstract
Railway transport plays a crucial role in sustainable and low-carbon mobility; however, the safety and resilience of railway systems are increasingly challenged by aging infrastructure, spatial inequality, and intensifying climate extremes. These challenges are particularly evident in Serbia, where railway stations in rural [...] Read more.
Railway transport plays a crucial role in sustainable and low-carbon mobility; however, the safety and resilience of railway systems are increasingly challenged by aging infrastructure, spatial inequality, and intensifying climate extremes. These challenges are particularly evident in Serbia, where railway stations in rural and peripheral areas often lack adequate safety infrastructure, accessibility, and climate-adaptive design, especially affecting women and other vulnerable passengers. The aim of this study is to develop a GIS-based spatial framework for assessing gender-sensitive railway safety under combined sociospatial and environmental pressures. The analysis integrates multiple geo-information sources, including railway infrastructure data, passenger statistics, safety incidents, and climate hazard indicators such as floods, heatwaves, heavy snowfall, and windstorms. Geographic Information System (GIS) techniques, including kernel density estimation, buffer and zonal statistics, spatial interpolation, and spatial regression, were applied to evaluate spatial safety patterns and environmental risks. The results reveal pronounced regional disparities, with southern and eastern Serbia representing the most vulnerable areas due to inactive stations, poor lighting, limited digital connectivity, and frequent exposure to extreme weather events. Rural railway stations are frequently located in climate risk zones, and many do not meet the minimum safety infrastructure standards. Based on these findings, this study recommends strengthening station lighting and surveillance systems, improving digital connectivity and emergency accessibility, and integrating climate-resilient infrastructure planning into railway modernization strategies. Overall, the findings highlight the importance of combining GIS-based spatial analysis, climate hazard assessment, and gender-sensitive planning to support safer, more inclusive, and climate-resilient railway infrastructure in Serbia. Full article
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33 pages, 14487 KB  
Article
Hybrid DEM-FDM Modelling of Ballasted Railway Track Performance
by Nohemí Olivera and Juan Manuel Mayoral
Infrastructures 2026, 11(4), 126; https://doi.org/10.3390/infrastructures11040126 - 2 Apr 2026
Viewed by 333
Abstract
The performance of ballasted railway tracks under cyclic loading is a critical issue in urban railway systems, where high traffic frequency and geometric constraints accelerate track degradation, leading to the accumulation of plastic deformations that may reduce operational efficiency. This study presents a [...] Read more.
The performance of ballasted railway tracks under cyclic loading is a critical issue in urban railway systems, where high traffic frequency and geometric constraints accelerate track degradation, leading to the accumulation of plastic deformations that may reduce operational efficiency. This study presents a numerical framework for rail track performance assessment based on two complementary modeling approaches: a fully continuous Finite Difference Method (FDM) model, and a hybrid Discrete Element Method–Finite Difference Method (DEM–FDM) model. The continuous FDM simulations are employed to evaluate the global mechanical response of the track support system and to compute conventional stability indicators, including the factor of safety (FS). In parallel, the hybrid DEM–FDM simulations explicitly represent the ballast layer using DEM to capture inter-particle interactions, accumulation of permanent deformation, and particle fragmentation under cyclic loading, while rails, sleepers, sub-ballast, and subgrade are modeled using FDM to describe system-level load transfer. Ballast performance is assessed by linking safety factors obtained from the continuous models with mechanically derived permanent deformation and stress measures extracted from the hybrid simulations. The proposed dual-modeling framework enables a systematic investigation of the influence of ballast layer thickness and material type on deformation accumulation, stress transmission, and granular degradation mechanisms. The results reveal distinct behavioral trends among different ballast materials, showing that increased ballast thickness generally improves track performance, while material-specific degradation mechanisms govern the evolution of permanent deformation under repeated loading. The proposed approach establishes a quantitative bridge between traditional stability-based design metrics and deformation-based performance indicators, providing a rational basis for performance-based evaluation, comparison, and optimization of ballast configurations through a set of robust numerically derived relationships for railway track design. Full article
(This article belongs to the Special Issue Advanced Railway Track Systems and Vehicle Dynamics)
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13 pages, 4295 KB  
Article
Optimization Research on Left–Right Deviation in Lifting Height of SQS-300K Tunnel and Bridge Clearance Cleaning Vehicle
by Tao You, Hao Ding, Zhongwei Ni and Youshui Lu
Vehicles 2026, 8(4), 75; https://doi.org/10.3390/vehicles8040075 - 2 Apr 2026
Viewed by 349
Abstract
This study conducts an in-depth investigation into the left–right lifting height deviation in the main lifting and lining device of the SQS-300K tunnel and bridge clearance cleaning vehicle under specific working conditions. Through field measurements and theoretical analysis, the research highlights the typical [...] Read more.
This study conducts an in-depth investigation into the left–right lifting height deviation in the main lifting and lining device of the SQS-300K tunnel and bridge clearance cleaning vehicle under specific working conditions. Through field measurements and theoretical analysis, the research highlights the typical characteristics of this issue in transition curves (with a maximum deviation of 50 mm) and its adverse effects on track geometry. A systematic hydraulic–electrical synergistic optimization scheme using independent cylinder control is proposed to address the problem. Field tests show that the maximum deviation is reduced to below 10 mm after optimization. The findings not only resolve the technical challenges encountered in the field application of the SQS-300K machine but also provide a theoretical foundation and practical technical support for the optimized design, precise control, and condition maintenance of lifting and lining devices in similar large-scale railway maintenance machinery. This contribution is significant for ensuring railway operational safety. Full article
(This article belongs to the Special Issue Optimization and Management of Urban Rail Transit Network)
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21 pages, 786 KB  
Article
Intelligent Railway Wagon Health Assessment Using IoT Sensors and Predictive Analytics for Safety-Critical Applications
by Shiva Kumar Mysore Gangadhara, Krishna Alabhujanahalli Neelegowda, Anitha Arekattedoddi Chikkalingaiah and Naveena Chikkaguddaiah
IoT 2026, 7(2), 32; https://doi.org/10.3390/iot7020032 - 2 Apr 2026
Viewed by 511
Abstract
The safety and reliability of railway wagon operations largely depend on the timely detection of degradation in safety-critical components such as axle bearings, wheelsets, and braking systems. Conventional maintenance strategies based on fixed inspection intervals are often inadequate for capturing the actual operating [...] Read more.
The safety and reliability of railway wagon operations largely depend on the timely detection of degradation in safety-critical components such as axle bearings, wheelsets, and braking systems. Conventional maintenance strategies based on fixed inspection intervals are often inadequate for capturing the actual operating conditions of wagon components, leading to delayed fault detection or unnecessary maintenance actions. To address these limitations, this paper proposes a sensor-based health assessment framework for the continuous monitoring of railway wagons under operational conditions. The proposed framework integrates multi-sensor data acquisition, systematic signal preprocessing, feature-based health indicator construction, and temporal degradation analysis to evaluate component health in real time. A safety-oriented decision logic is employed to classify operating conditions and generate reliable alerts while minimizing false detections caused by transient disturbances. The effectiveness of the proposed approach is validated using a publicly available run-to-failure bearing dataset that exhibits degradation characteristics similar to those observed in railway wagon axle bearings. Experimental results demonstrate that the proposed framework achieves improved classification accuracy, higher detection reliability, reduced false alarm rates, and lower detection latency compared to representative existing condition monitoring approaches. In addition, the computational efficiency of the proposed model confirms its suitability for real-time deployment. The results indicate that the proposed health assessment framework provides a practical and reliable solution for safety-critical railway wagon monitoring and forms a strong foundation for future extensions toward predictive maintenance and remaining useful life estimation. Full article
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27 pages, 1651 KB  
Article
3D Railway Modelling for Extending the Remaining Useful Life of a Bogie
by João Matos Coutinho, Hugo Raposo, José Torres Farinha and Antonio J. Marques Cardoso
Processes 2026, 14(7), 1119; https://doi.org/10.3390/pr14071119 - 30 Mar 2026
Viewed by 866
Abstract
Railway bogies are typically engineered with conservative safety margins, which frequently results in the premature disposal of components retaining significant structural integrity. This study proposes a comprehensive 3D modelling framework designed to accurately predict and extend the Remaining Useful Life (RUL) of the [...] Read more.
Railway bogies are typically engineered with conservative safety margins, which frequently results in the premature disposal of components retaining significant structural integrity. This study proposes a comprehensive 3D modelling framework designed to accurately predict and extend the Remaining Useful Life (RUL) of the bogie structure. To achieve this, a Building Information Modelling (BIM) approach was used, not only for the bogie, but for all train, using a rolling stock in Portugal as a case study. The use of both real and virtual sensors installed in the bogie, with data collected with a sampling rate according to the specificity of each sensor and, next, managed through machine learning tools, allows to implement a predictive maintenance (PdM) policy that aid to extend the RUL. The proposed approach demonstrates that extending the operational life of the bogie is both feasible and safe. This facilitates a strategic transition from the current practices to new approaches that improve the Availability of the Physical Assets, including through the metaverse. Full article
(This article belongs to the Section AI-Enabled Process Engineering)
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