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Search Results (1,793)

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Keywords = screen-printing

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30 pages, 6580 KB  
Article
Advanced Nanomaterial-Based Electrochemical Biosensing of Loop-Mediated Isothermal Amplification Products
by Ana Kuprešanin, Marija Pavlović, Ljiljana Šašić Zorić, Milinko Perić, Stefan Jarić, Teodora Knežić, Ljiljana Janjušević, Zorica Novaković, Marko Radović, Mila Djisalov, Nikola Kanas, Jovana Paskaš and Zoran Pavlović
Biosensors 2025, 15(9), 584; https://doi.org/10.3390/bios15090584 (registering DOI) - 5 Sep 2025
Abstract
The rapid and sensitive detection of regulatory elements within transgenic constructs of genetically modified organisms (GMOs) is essential for effective monitoring and control of their distribution. In this study, we present several innovative electrochemical biosensing platforms for the detection of regulatory sequences in [...] Read more.
The rapid and sensitive detection of regulatory elements within transgenic constructs of genetically modified organisms (GMOs) is essential for effective monitoring and control of their distribution. In this study, we present several innovative electrochemical biosensing platforms for the detection of regulatory sequences in genetically modified (GM) plants, combining the loop-mediated isothermal amplification (LAMP) method with electrodes functionalized by two-dimensional (2D) nanomaterials. The sensor design exploits the high surface area and excellent conductivity of reduced graphene oxide, Ti3C2Tx, and molybdenum disulfide (MoS2) to enhance signal transduction. Furthermore, we used a “green synthesis” method for Ti3C2Tx preparation that eliminates the use of hazardous hydrofluoric acid (HF) and hydrochloric acid (HCl), providing a safer and more sustainable approach for nanomaterial production. Within this framework, the performance of various custom-fabricated electrodes, including laser-patterned gold leaf films, physical vapor deposition (PVD)-deposited gold electrodes, and screen-printed gold electrodes, is evaluated and compared with commercial screen-printed gold electrodes. Additionally, gold and carbon electrodes were electrochemically covered by gold nanoparticles (AuNPs), and their properties were compared. Several electrochemical methods were used during the DNA detection, and their importance and differences in excitation signal were highlighted. Electrochemical properties, sensitivity, selectivity, and reproducibility are characterized for each electrode type to assess the influence of fabrication methods and material composition on sensor performance. The developed biosensing systems exhibit high sensitivity, specificity, and rapid response, highlighting their potential as practical tools for on-site GMO screening and regulatory compliance monitoring. This work advances electrochemical nucleic acid detection by integrating environmentally-friendly nanomaterial synthesis with robust biosensing technology. Full article
(This article belongs to the Section Biosensor Materials)
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14 pages, 1621 KB  
Article
A Bluetooth-Enabled Electrochemical Platform Based on Saccharomyces cerevisiae Yeast Cells for Copper Detection
by Ehtisham Wahid, Ohiemi Benjamin Ocheja, Antonello Longo, Enrico Marsili, Massimo Trotta, Matteo Grattieri, Cataldo Guaragnella and Nicoletta Guaragnella
Biosensors 2025, 15(9), 583; https://doi.org/10.3390/bios15090583 (registering DOI) - 5 Sep 2025
Abstract
Copper contamination in the environment poses significant risks to both soil and human health, making the need for reliable monitoring methods crucial. In this study, we report the use of the EmStat Pico module as potentiostat to develop a portable electrochemical biosensor for [...] Read more.
Copper contamination in the environment poses significant risks to both soil and human health, making the need for reliable monitoring methods crucial. In this study, we report the use of the EmStat Pico module as potentiostat to develop a portable electrochemical biosensor for copper detection, utilizing yeast Saccharomyces cerevisiae cells immobilized on a polydopamine (PDA)-coated screen-printed electrode (SPE). By optimizing the sensor design with a horizontal assembly and the volume reduction in the electrolyte solution, we achieved a 10-fold increase in current density with higher range of copper concentrations (0–300 µM CuSO4) compared to traditional (or previous) vertical dipping setups. Additionally, the use of genetically engineered copper-responsive yeast cells further improved sensor performance, with the recombinant strain showing a 1.7-fold increase in current density over the wild-type strain. The biosensor demonstrated excellent reproducibility (R2 > 0.95) and linearity over a broad range of copper concentrations, making it suitable for precise quantitative analysis. To further enhance portability and usability, a Bluetooth-enabled electrochemical platform was integrated with a web application for real-time data analysis, enabling on-site monitoring and providing a reliable, cost-effective tool for copper detection in real world settings. This system offers a promising solution for addressing the growing need for efficient environmental monitoring, especially in agriculture. Full article
(This article belongs to the Special Issue Sensors for Environmental Monitoring and Food Safety—2nd Edition)
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28 pages, 1552 KB  
Review
Advancements and Applications of Lateral Flow Assays (LFAs): A Comprehensive Review
by Dickson Mwenda Kinyua, Daniel Maitethia Memeu, Cynthia Nyambura Mugo Mwenda, Bartolomeo Della Ventura and Raffaele Velotta
Sensors 2025, 25(17), 5414; https://doi.org/10.3390/s25175414 - 2 Sep 2025
Viewed by 269
Abstract
Over a decade ago, WHO introduced the ASSURED (Affordable, Sensitive, Specific, User-friendly, Rapid and Robust, Equipment-free, and Deliverable to end-users) criteria to guide diagnostic assay development. Today, lateral flow assays (LFAs) best meet these standards, evolving from simple rapid tests to advanced diagnostics [...] Read more.
Over a decade ago, WHO introduced the ASSURED (Affordable, Sensitive, Specific, User-friendly, Rapid and Robust, Equipment-free, and Deliverable to end-users) criteria to guide diagnostic assay development. Today, lateral flow assays (LFAs) best meet these standards, evolving from simple rapid tests to advanced diagnostics integrating AI and nanotechnology for precise, quantitative results. Notably, nanoparticle-enhanced LFAs have achieved limits of detection (LOD) as low as 0.01 pg/mL (a 100-fold improvement over conventional methods), while AI algorithms have reduced interpretation errors by 40% in low-contrast conditions. The COVID-19 pandemic underscored the societal impact of LFAs, with over 3 billion antigen tests deployed globally, demonstrating 98% specificity in real-world surveillance. Beyond infectious diseases, LFAs are revolutionizing cancer screening through liquid biopsy, achieving a 92% concordance rate with gold-standard assays, food safety and environmental monitoring. Despite these advancements, challenges remain in scalability, reproducibility, sustainable manufacturing, and how to enhance the sensitivities and lower the LOD. However, innovations in biodegradable materials, roll-to-roll printing, CRISPR-integrated multiplexing, and efficient functionalization methods like photochemical immobilization technique offer promising solutions, with projected further cost reductions and scalability. This review highlights the technological evolution, diverse applications, and future trajectories of LFAs, highlighting their critical role in democratizing diagnostics. Full article
(This article belongs to the Section Biosensors)
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19 pages, 10042 KB  
Review
Recent Progress of Powering IoT Based on Thermoelectric Technology
by Jinhong Dai, Haitao Deng, Jingwen Huang and Xiaosheng Zhang
Micromachines 2025, 16(9), 1017; https://doi.org/10.3390/mi16091017 - 31 Aug 2025
Viewed by 439
Abstract
With the rapid advancement of electronic devices, Internet of Things (IoT) technology has become increasingly integrated into everyday life. However, its broader development has been restricted by challenges related to long-term maintenance and the frequent need for power source replacements. Among the available [...] Read more.
With the rapid advancement of electronic devices, Internet of Things (IoT) technology has become increasingly integrated into everyday life. However, its broader development has been restricted by challenges related to long-term maintenance and the frequent need for power source replacements. Among the available power supply solutions, thermoelectric power generation has garnered significant interest due to its high reliability. Nevertheless, the widespread application of thermoelectric generators (TEGs) in IoT remains limited due to their relatively low conversion efficiency and structural fragility. This review systematically summarizes recent strategies aimed at enhancing the output performance and durability of TEGs through improvements in manufacturing processes and performance optimization techniques. It highlights several fabrication methods capable of endowing devices with superior flexibility and reliability, including screen printing, chemical vapor deposition (CVD), and electrospray deposition. Additionally, we discuss two key approaches for improving power generation performance: advanced material selection and multi-mechanism hybridization. Finally, the article explores the applications of TEGs in thermal energy harvesting from wearable devices, ambient environments, and aerospace fields, demonstrating their substantial potential to provide sustainable energy for IoT devices. Full article
(This article belongs to the Special Issue Research Progress in Energy Harvesters and Self-Powered Sensors)
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22 pages, 3886 KB  
Article
Targeted Development of an Optimised Formulation for 3D-Printing of a Sertraline Hydrochloride-Containing Drug Delivery System with Immediate-Release Characteristics Utilising a Mixture Design
by Mirco Bienhaus, Leif Neumann, Charlotte Müller and Frank E. Runkel
Pharmaceutics 2025, 17(9), 1137; https://doi.org/10.3390/pharmaceutics17091137 - 30 Aug 2025
Viewed by 438
Abstract
Objectives: Although 3D-printing has been identified as a promising technique for personalised medicine manufacturing, developing complex formulations that are suitable for the process can be challenging. This study evaluates the use of a mixture design for the targeted development of an optimised formulation [...] Read more.
Objectives: Although 3D-printing has been identified as a promising technique for personalised medicine manufacturing, developing complex formulations that are suitable for the process can be challenging. This study evaluates the use of a mixture design for the targeted development of an optimised formulation designed for the 3D-printing of oral dosage forms containing the drug sertraline hydrochloride featuring immediate-release drug dissolution. Methods: The polymers Eudragit E PO, Kollidon 17 PF and hydroxypropyl cellulose were compared in simple screening experiments regarding their extrudability, printability and disintegration. A combination of Eudragit E PO and Kollidon 17 PF proved superior and therefore served as the basis for the mixture design. The resulting blends were processed via hot melt extrusion to produce filaments, which were then measured for bending stress using a 3-point-bending-test, and 3D-printed sample plates were used to determine the crystallinity index of sertraline hydrochloride using X-ray diffraction in a previously identified range with low interference from the other components. The formulation was optimised using statistically based models with the aim of minimising the bending stress to obtain flexible, process-robust filaments and simultaneously minimising the crystallinity index with the intention of improving the solubility of the drug by maximising its amorphous content. Results: The filaments made from the optimised formulation could be reliably printed, and the amorphous state of the active ingredient therein was confirmed. The oral dosage forms produced from these showed immediate release characteristics in an acidic medium. Conclusions: This study demonstrates the advantages of a mixture design for optimising complex formulations in a time- and resource-efficient way and could serve as a basis for other research groups to develop innovative, customisable drug delivery systems more effectively. Full article
(This article belongs to the Section Physical Pharmacy and Formulation)
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11 pages, 5134 KB  
Article
Investigation of the Electrical Mechanism in an Ag/pSiO2/Si MIS Heterojunction: Effect of the Oxidation Temperature
by Hassen Nouri, Karim Choubani, Rachid Ouertani and Mohamed Ben Rabha
Crystals 2025, 15(9), 763; https://doi.org/10.3390/cryst15090763 - 27 Aug 2025
Viewed by 294
Abstract
In this work, we investigate the electrical properties of a metal–insulator–semiconductor (MIS) heterojunction based on porous silicon dioxide (Ag/pSiO2/Si). The porous silicon (PS) films were elaborated by electrochemical anodization under specific experimental conditions to obtain a porosity of about 55%. Porous [...] Read more.
In this work, we investigate the electrical properties of a metal–insulator–semiconductor (MIS) heterojunction based on porous silicon dioxide (Ag/pSiO2/Si). The porous silicon (PS) films were elaborated by electrochemical anodization under specific experimental conditions to obtain a porosity of about 55%. Porous silicon (PS) was oxidized by IR-RTP at different oxidation temperatures (Tox) ranging from 200 to 950 °C under an oxygen atmosphere. The morphology of the samples was analyzed using a scanning electron microscope (SEM). Ag/Al and Ag contacts were screen printed on the back and front sides of the heterojunction, respectively. Both the series and shunt resistances were derived from dark current–voltage (I–V) characteristics related to the various Ag/pSiO2/Si heterojunctions. In this context, the reflectance was also measured at different oxidation temperatures to investigate its correlation with the series resistance (Rs) and shunt resistance (Rsh). The optimum electrical performance was obtained for an oxidation temperature close to 400 °C. Depending on the pSiO2 thickness, two conduction mechanisms were highlighted within the devices. For a Tox below 200 °C, as well as for the non-oxidized devices, the conduction mechanism is governed by the tunneling current through the pSiO2 film. However, when the Tox increases and exceeds 200 °C, the pSiO2 thickness increases, leading to the switching of the conduction mechanism to a thermionic instead of a tunneling effect mechanism. Full article
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21 pages, 11834 KB  
Article
Influence of the Ozonation Process on Expanded Graphite for Textile Gas Sensors
by Paulina Rzeźniczak, Ewa Skrzetuska, Mohanapriya Venkataraman and Jakub Wiener
Sensors 2025, 25(17), 5328; https://doi.org/10.3390/s25175328 - 27 Aug 2025
Viewed by 389
Abstract
In view of the growing demand for flexible, conductive and functional materials for textile gas sensor applications, the effects of ozonation on the properties of expanded graphite (EG) in textile structures were analyzed. Four types of fabrics (cotton, polyamide, viscose, para-aramid) coated with [...] Read more.
In view of the growing demand for flexible, conductive and functional materials for textile gas sensor applications, the effects of ozonation on the properties of expanded graphite (EG) in textile structures were analyzed. Four types of fabrics (cotton, polyamide, viscose, para-aramid) coated with pastes containing EG, which had previously been subjected to a 15-min and 30-min ozonation process, were examined. The paste was prepared using Ebecryl 2002 and the photoinitiator Esacure DP250 and then applied by screen printing. Surface resistance, scanning microscopy and wetting angle analyses were performed. The results showed that short-term ozonation (15 min) notably improved the electrical conductivity and adhesion of EG to the textile substrate, while longer exposure (30 min) led to deterioration of the conductive properties due to excessive functionalization and fragmentation of the conductive layer. The lowest surface resistance was observed in the sample subjected to 15 min of ozonation. The conclusions indicate that a properly controlled ozonation process can increase the usability of EG in sensor applications, especially in the context of smart clothing; however, the optimization of the modification time is crucial for maintaining the integrity and durability of the conductive layer. Full article
(This article belongs to the Special Issue Feature Papers in Physical Sensors 2025)
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24 pages, 2476 KB  
Article
Electrochemical Monitoring of Bisphenol A Degradation in Leachate by Trichoderma harzianum Using a Sensitive Sensor of Type SPE in Microbial Fuel Cells
by Serge Mbokou Foukmeniok, Jean-Philippe Theodore Silga, Adil Ait Yazza, Honorine Hortense Bougna Tchoumi, Malak Dia, Maxime Pontie and Vladimir Urošević
Chemosensors 2025, 13(9), 317; https://doi.org/10.3390/chemosensors13090317 - 22 Aug 2025
Viewed by 462
Abstract
This study reports the development of a simple and sensitive electrochemical sensor based on activated screen-printed electrodes modified by electrodeposition of nickel(II) tetrasulfonated phthalocyanine film (poly-NiTSPc), denoted SPE-A-polyNiTSPc, for the direct determination of BPA in landfill leachate samples. BPA concentrations in raw landfill [...] Read more.
This study reports the development of a simple and sensitive electrochemical sensor based on activated screen-printed electrodes modified by electrodeposition of nickel(II) tetrasulfonated phthalocyanine film (poly-NiTSPc), denoted SPE-A-polyNiTSPc, for the direct determination of BPA in landfill leachate samples. BPA concentrations in raw landfill leachate solutions and in residual solutions after a reverse osmosis (RO) treatment were determined, using differential pulse voltammetry (DPV) on SPE-A-polyNiTSPc, to be 29.7 mgL−1 and 6.4 µgL−1, respectively. The obtained BPA concentrations were very close to those found by the accredited lab in the same samples, which were 29.6 mgL−1 and 6.0 µgL−1, respectively. The applicability of SPE-A-polyNiTSPc for BPA bioremediation was investigated in landfill leachate samples using Trichoderma harzianum fungus in a microbial fuel cell (MFC), where the kinetics data were modeled. The first results showed an IC50 of 175 mgL−1 BPA, indicating that the inhibition factor could be negligeable for MFC experiments at 30 mgL−1 BPA. The biodegradation kinetics was found to be of first order, with a kinetic constant of 0.795 h−1 at 22 °C and a half-degradation time of 0.872 h for an initial concentration of 29 mgL−1. The developed MFC displayed higher stability, offering a maximum power of 100 mWm−3. Full article
(This article belongs to the Special Issue Nanomaterial-Based Sensors: Design, Development and Applications)
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16 pages, 2774 KB  
Article
Enzyme-Free Monitoring of Glucose Using Molecularly Imprinted Polymers and Gold Nanoparticles
by Ana Rita Aires Cardoso, Pedro Miguel Cândido Barquinha and Maria Goreti Ferreira Sales
Biosensors 2025, 15(8), 537; https://doi.org/10.3390/bios15080537 - 15 Aug 2025
Viewed by 331
Abstract
This work describes a non-enzymatic electrochemical glucose biosensor combining for the first time molecularly imprinted polymers (MIPs) for glucose concentration and gold nanoparticles (AuNPs) on screen-printed carbon electrodes (SPEs), where both MIPs and AuNPs were assembled in situ. Electrochemical impedance spectroscopy (EIS) was [...] Read more.
This work describes a non-enzymatic electrochemical glucose biosensor combining for the first time molecularly imprinted polymers (MIPs) for glucose concentration and gold nanoparticles (AuNPs) on screen-printed carbon electrodes (SPEs), where both MIPs and AuNPs were assembled in situ. Electrochemical impedance spectroscopy (EIS) was used to evaluate the analytical performance of the sensor, which has a linear range between 1.0 µM and 1.0 mM when standard solutions are prepared in buffer. Direct measurement of glucose was performed by chronoamperometry, measuring the oxidation current generated during direct glucose oxidation. The selectivity was tested against ascorbic acid and the results confirmed a selective discrimination of the electrode for glucose. Overall, the work presented here represents a promising tool for tracking glucose levels in serum. The use of glucose MIP on the electrode surface allows the concentration of glucose, resulting in lower detection limits, and the use of AuNPs reduces the potential required for the oxidation of glucose, which increases selectivity. In addition, this possible combination of two analytical measurements following different theoretical concepts can contribute to the accuracy of the analytical measurements. This combination can also be extended to other biomolecules that can be electrochemically oxidised at lower potentials. Full article
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14 pages, 1057 KB  
Article
Electrochemically Activated Screen-Printed Graphene Electrochemical Sensor for Daidzein Determination in Edible Peanut Oils
by Matias Alberto Cárdenas, Rubén Darío Alaníz, Robert D. Crapnell, Sebastian Noel Robledo, Héctor Fernández, Fernando Javier Arévalo, Adrian Marcelo Granero, Craig E. Banks and Gastón Darío Pierini
Chemosensors 2025, 13(8), 304; https://doi.org/10.3390/chemosensors13080304 - 13 Aug 2025
Viewed by 516
Abstract
In this work, we designed a novel and simple electrochemical approach for the determination of daidzein antioxidant (Dz) in peanut oil samples. The Dz determination was based on anodic stripping linear voltammetry using screen-printed graphene electrodes (SPGEs) activated in acidic media, where a [...] Read more.
In this work, we designed a novel and simple electrochemical approach for the determination of daidzein antioxidant (Dz) in peanut oil samples. The Dz determination was based on anodic stripping linear voltammetry using screen-printed graphene electrodes (SPGEs) activated in acidic media, where a strong adsorption of Dz on activated graphene was obtained. In this regard, electroanalytical parameters such as the scan rate, supporting electrolyte, pH, and accumulation step were optimized to ensure the best conditions for the selective and sensitive Dz quantification. The electrochemical method developed for the determination of Dz exhibits a linear behavior of the anodic peak current in the concentration range from 0.05 to 1 μM, with a limit of detection of 0.012 μM. The electrochemical sensor demonstrated to the capacity to quantify Dz in peanut oil samples at low concentrations without the necessity of an extensive sample pretreatment. Therefore, the electrochemical method proposed can be used as a new portable analytical tool for the in situ quality control of peanut oil samples. Full article
(This article belongs to the Special Issue Nanostructured Materials for Electrochemical Sensing)
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18 pages, 2250 KB  
Article
Fumonisin B Determination in Maize Products from Belize Using an Immunosensor Based on Screen-Printed Carbon Electrodes
by Beatriz Pérez-Fernández, Britt Marianna Maestroni, Carlotta Cozzani, Colette Eusey, Natalie Gibson, Alfredo de la Escosura-Muñiz and Christina Vlachou
Biosensors 2025, 15(8), 526; https://doi.org/10.3390/bios15080526 - 12 Aug 2025
Viewed by 499
Abstract
A competitive electrochemical immunosensor, using screen-printed carbon electrodes (SPCEs), was developed for the determination of total fumonisins (sum of FB1, FB2 and FB3) extracted with a simple solvent extraction and dilution method, without clean up, from maize flour and maize tortillas. The optimized [...] Read more.
A competitive electrochemical immunosensor, using screen-printed carbon electrodes (SPCEs), was developed for the determination of total fumonisins (sum of FB1, FB2 and FB3) extracted with a simple solvent extraction and dilution method, without clean up, from maize flour and maize tortillas. The optimized biosensor has a linear range of 0.25 to 50 µg/L with 3% and 2% reproducibility for FB1 and (FB1 + FB2), respectively, and a linear range of 0.25 to 10 µg/L with 2% reproducibility for (FB1 + FB2 + FB3). The limits of detection and quantification in PBS buffer for total fumonisins are 0.12 µg/L and 0.39 µg/L, respectively. These values in the maize matrix are 6.07 µg/kg and 20.25 µg/kg, respectively. In addition, the stability and the selectivity of the sensor were studied. The immunosensor was validated with liquid chromatography–tandem mass spectrometry. This novel biosensor is more rapid, simpler and cheaper than current methods, and can also be used at the point of need. Full article
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23 pages, 3226 KB  
Article
Advanced Flow Detection Cell for SPEs for Enhancing In Situ Water Monitoring of Trace Levels of Cadmium
by Giulia Mossotti, Davide Girelli, Matilde Aronne, Giulio Galfré, Andrea Piscitelli, Luciano Scaltrito, Sergio Ferrero and Valentina Bertana
Water 2025, 17(16), 2384; https://doi.org/10.3390/w17162384 - 12 Aug 2025
Viewed by 467
Abstract
An advanced anodic stripping voltammetry (ASV)-based Micro Electro Mechanical System (MEMS) sensor for cadmium (Cd) detection is presented in this study, which is cost-effective and efficient for in situ water monitoring, providing a crucial early warning mechanism, streamlining environmental monitoring, and facilitating timely [...] Read more.
An advanced anodic stripping voltammetry (ASV)-based Micro Electro Mechanical System (MEMS) sensor for cadmium (Cd) detection is presented in this study, which is cost-effective and efficient for in situ water monitoring, providing a crucial early warning mechanism, streamlining environmental monitoring, and facilitating timely intervention to safeguard public health and environmental safety. The rationale behind this work is to address the critical need for an in situ monitoring system for cadmium (Cd) in freshwater sources, particularly those adjacent to agricultural fields. Cd(II) is a highly toxic heavy metal that poses a significant threat to agricultural ecosystems and human health due to its rapid bioaccumulation in plants and subsequent entry into the food chain. The developed analytic device is composed of a commercial mercury salt-modified graphite screen-printed electrode (SPE) with a custom-designed innovative polydimethylsiloxane (PDMS) flow detection cell. The flow cell was prototyped using 3D printing and replica moulding, with its design and performance validated through COMSOL Multiphysics simulations to optimize inflow conditions and ensure maximum analyte dispersion on the working electrode surface. Chemical detection was performed using square wave voltammetry, demonstrating a linear response for Cd(II) concentrations of 0 to 20 µg/L. The system exhibited robust analytical performance, enabling 25–30 daily analyses with consistent sensitivity within the Limit of Detection (LoD) set by the law of 3 µg/L. Full article
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20 pages, 5785 KB  
Article
Retrofitting of a High-Performance Aerospace Component via Topology Optimization and Additive Manufacturing
by Jorge Crespo-Sánchez, Claudia Solek, Sergio Fuentes del Toro, Ana M. Camacho and Alvaro Rodríguez-Prieto
Machines 2025, 13(8), 700; https://doi.org/10.3390/machines13080700 - 8 Aug 2025
Viewed by 338
Abstract
This research presents a novel methodology for lightweighting and cost reduction of components with high structural demands by integrating advanced design and manufacturing techniques. Specifically, it combines topology optimization (TO) with additive manufacturing (AM), also known as 3D printing. Unlike conventional approaches, the [...] Read more.
This research presents a novel methodology for lightweighting and cost reduction of components with high structural demands by integrating advanced design and manufacturing techniques. Specifically, it combines topology optimization (TO) with additive manufacturing (AM), also known as 3D printing. Unlike conventional approaches, the proposed method first determines the optimal geometry using an artificially stiff material, and only then evaluates real materials for structural and manufacturing feasibility. This design-first, material-second strategy enables broader material screening and maximizes weight reduction without compromising performance. The proposed workflow is applied to the design of a turbofan air intake—an aeronautical component operating under supersonic conditions—addressing both structural integrity and manufacturing feasibility. Three materials from distinct classes are assessed: two metallic alloys (aluminum alloy 6061 and titanium alloy, Ti6Al4V) and a high-performance polymer (polyetheretherketone, PEEK). This last option is preliminarily discarded after being analyzed for this specific application. Finite element (FE) simulations are used to evaluate the mechanical behavior of the optimized geometries, including bird-strike conditions. Among the evaluated manufacturing techniques, Selective Laser Melting (SLM) is identified as the most suitable for the metallic materials selected, providing an effective balance between performance, manufacturability, and aerospace compliance. This study illustrates the potential of TO–AM synergy as a sustainable and efficient design approach for next-generation aerospace components. Simulation results demonstrate a weight reduction of up to 71% while preserving critical functional regions and maintaining structural integrity in Al 6061 and Ti6Al4V cases, under the diverse loading conditions typical of real flight scenarios, while PEEK remains an attractive option for uses where mechanical demands are less stringent. Full article
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12 pages, 5808 KB  
Article
A High-Precision Hydrogen Sensor Array Based on Pt-Modified SnO2 for Suppressing Humidity and Oxygen Interference
by Meile Wu, Zhixin Wu, Hefei Chen, Zhanyu Wu, Peng Zhang, Lin Qi, He Zhang and Xiaoshi Jin
Chemosensors 2025, 13(8), 294; https://doi.org/10.3390/chemosensors13080294 - 7 Aug 2025
Viewed by 424
Abstract
Humidity and oxygen have significant impacts on the accuracy of hydrogen detection, especially for metal oxide semiconductor sensors at room temperature. Addressing this challenge, this study employs a screen-printed 1 × 2 resistive sensor array made from an identical 1 wt.% platinum-modified tin [...] Read more.
Humidity and oxygen have significant impacts on the accuracy of hydrogen detection, especially for metal oxide semiconductor sensors at room temperature. Addressing this challenge, this study employs a screen-printed 1 × 2 resistive sensor array made from an identical 1 wt.% platinum-modified tin oxide nanoparticle material. Fabrication variability between the two sensing elements was intentionally leveraged to enhance array output differentiation and information content. Systematic hydrogen-sensing tests were conducted on the array under diverse oxygen and moisture conditions. Three distinct feature types—the steady-state value, resistance change, and area under the curve—were extracted from the output of each array element. These features, integrated with their quotient, formed a nine-feature vector matrix. A multiple linear regression model based on this array output was developed and validated for hydrogen prediction, achieving a coefficient of determination of 0.95, a mean absolute error of 125 ppm, and a mean relative standard deviation of 7.07%. The combined information of the array provided significantly more stable and precise hydrogen concentration predictions than linear or nonlinear models based on individual sensor features. This approach offers a promising path for mass-producing highly interference-resistant, precise, and stable room-temperature hydrogen sensor arrays. Full article
(This article belongs to the Section Materials for Chemical Sensing)
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37 pages, 3005 KB  
Review
Printed Sensors for Environmental Monitoring: Advancements, Challenges, and Future Directions
by Amal M. Al-Amri
Chemosensors 2025, 13(8), 285; https://doi.org/10.3390/chemosensors13080285 - 4 Aug 2025
Viewed by 1148
Abstract
Environmental monitoring plays a key role in understanding and mitigating the effects of climate change, pollution, and resource mismanagement. The growth of printed sensor technologies offers an innovative approach to addressing these challenges due to their low cost, flexibility, and scalability. Printed sensors [...] Read more.
Environmental monitoring plays a key role in understanding and mitigating the effects of climate change, pollution, and resource mismanagement. The growth of printed sensor technologies offers an innovative approach to addressing these challenges due to their low cost, flexibility, and scalability. Printed sensors enable the real-time monitoring of air, water, soil, and climate, providing significant data for data-driven decision-making technologies and policy development to improve the quality of the environment. The development of new materials, such as graphene, conductive polymers, and biodegradable substrates, has significantly enhanced the environmental applications of printed sensors by improving sensitivity, enabling flexible designs, and supporting eco-friendly and disposable solutions. The development of inkjet, screen, and roll-to-roll printing technologies has also contributed to the achievement of mass production without sacrificing quality or performance. This review presents the current progress in printed sensors for environmental applications, with a focus on technological advances, challenges, applications, and future directions. Moreover, the paper also discusses the challenges that still exist due to several issues, e.g., sensitivity, stability, power supply, and environmental sustainability. Printed sensors have the potential to revolutionize ecological monitoring, as evidenced by recent innovations such as Internet of Things (IoT) integration, self-powered designs, and AI-enhanced data analytics. By addressing these issues, printed sensors can develop a better understanding of environmental systems and help promote the UN sustainable development goals. Full article
(This article belongs to the Section Electrochemical Devices and Sensors)
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