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Keywords = selective leaching

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27 pages, 2222 KB  
Article
An Energy-Saving Clustering Algorithm for Wireless Sensor Networks Based on Multi-Objective Walrus Optimization
by Songhao Jia, Yaohui Yuan and Wenqian Shao
Electronics 2025, 14(17), 3421; https://doi.org/10.3390/electronics14173421 - 27 Aug 2025
Abstract
Wireless sensors serve as a critical means of information perception and collection, profoundly influencing human life and production. In order to optimize the problem of excessive energy drain caused by the selection of cluster heads and the transmission of paths in the network, [...] Read more.
Wireless sensors serve as a critical means of information perception and collection, profoundly influencing human life and production. In order to optimize the problem of excessive energy drain caused by the selection of cluster heads and the transmission of paths in the network, this study proposes an energy-efficient clustering–routing algorithm that combines K-means++ initialization with the multi-objective Chaotic Mapping Walrus Optimization Algorithm (CM-WaOA). The CM-WaOA employs chaotic mapping and Pareto front optimization to balance node residual energy, cluster-head-to-base-station distance, inter-cluster-head distance, and intra-cluster node count variance when selecting cluster heads. Subsequently, the Sparrow Search Algorithm (SSA) refines routing paths through adaptive population sizing and elite retention, thereby reducing transmission path loss. The simulation results over 1000 rounds demonstrate that the CM-WaOA surpasses LEACH, EEUC, CGWOA, and EBPT-CRA in terms of energy drain, node survival, and latency; it achieves the highest average residual energy, the fewest dead nodes, the most surviving nodes, and the shortest network delay. These findings confirm that the CM-WaOA can still maintain good energy utilization and low-latency characteristics under different sensor densities, effectively extending the network lifetime. Full article
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20 pages, 6138 KB  
Article
Sequential Redox Precipitation and Solvent Extraction for Comprehensive Metal Recovery from Spent High Manganese Lithium-Ion Battery
by Jiawei Zhang, Fupeng Liu, Chunfa Liao, Tao Zhang, Feixiong Chen, Hao Wang and Yuxin Gao
Metals 2025, 15(9), 948; https://doi.org/10.3390/met15090948 - 26 Aug 2025
Abstract
The traditional recycling process of spent lithium-ion battery(LIB) with high Mn content faces the defects of high cost of neutralization and precipitation, poor economics of Mn extraction, and serious Li loss. Therefore, this paper introduces a comprehensive hydrometallurgical method for extracting valuable metals [...] Read more.
The traditional recycling process of spent lithium-ion battery(LIB) with high Mn content faces the defects of high cost of neutralization and precipitation, poor economics of Mn extraction, and serious Li loss. Therefore, this paper introduces a comprehensive hydrometallurgical method for extracting valuable metals from high-Mn spent LIB. Particularly, directional precipitation of Mn was achieved by utilizing its redox properties, and shot-process extraction and enrichment of Li was realized by using the extractant HBL121. In a sulfuric acid system, control of the oxidant dosage to 0.8% resulted in high leaching efficiencies for Li, Ni, Co, and Mn, with values of 96.58%, 96.13%, 95.22%, and 94.24%, respectively, under optimal conditions which were C(H2SO4) of 3.5 mol/L, V(H2O2) of 0.8% (v/v), L/S of 10:1, temperature of 60 °C, and time of 60 min. Subsequently, the addition of KMnO4 dosage (Kp/Kt) in a ratio of 1:1 resulted in the precipitation of 98.47% of Mn as MnO2, with Ni and Li precipitation efficiencies of 0.2% and 0.1%, respectively. Cascade extraction of Ni and Co was reached by using Cyanex272 extractant from the solution after Mn precipitation. At an organic-to-aqueous phase ratio (O/A) of 1:5, the Co extraction efficiency reached 98.68%, whereas the loss efficiency of Ni was 5.53%, and Li was less than 0.1%. Adjusting the O/A to 1:1 increased the Ni extraction efficiency to 89.99% and Li loss to 8.95%. Finally, the HBL121 extractant was utilized to extract Li from the Li-rich solution, achieving 95.08% extraction efficiency. The Li was stripped with 2 mol/L H2SO4 from the load organic phase, realizing a Li concentration of 11.44 g/L. Thus, this process facilitates the comprehensive and efficient recovery of valuable metals such as Li, Ni, Co, and Mn from spent high-Mn LIB. Full article
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11 pages, 1830 KB  
Article
Material and Energy Flow Analysis of Hydrometallurgical Recycling for Lithium-Ion Battery Based on Aspen Plus
by Yifei Zhang, Valentin Mussehl and Dequan Piao
Coatings 2025, 15(9), 990; https://doi.org/10.3390/coatings15090990 - 26 Aug 2025
Viewed by 89
Abstract
The exponential growth of global electric vehicle deployment has precipitated a critical need for the sustainable recycling of end-of-life lithium-ion batteries (LIBs), particularly nickel–cobalt–manganese (NCM) ternary cathodes, which dominate the retired battery stream. This study establishes an integrated Aspen Plus-based hydrometallurgical process model, [...] Read more.
The exponential growth of global electric vehicle deployment has precipitated a critical need for the sustainable recycling of end-of-life lithium-ion batteries (LIBs), particularly nickel–cobalt–manganese (NCM) ternary cathodes, which dominate the retired battery stream. This study establishes an integrated Aspen Plus-based hydrometallurgical process model, focusing on “acid dissolution–LiOH precipitation–electrolysis” for closed-loop NCM recycling. Gibbs reactor-based dissolution kinetics is used for selective metal leaching (achieving > 99% efficiency at 185 kg/h acid flow), the thermodynamic prioritization of sequential hydroxide precipitation (Co → Ni → Mn at 10–60 kg/h LiOH), and the electrochemical regeneration of LiOH/H2SO4 from Li2SO4 (70.01 kg/h LiOH at 0.8 conversion). Material balance analysis confirms a net production of 10.01 kg LiOH per 100 kg of NCM feedstock with 41.87 kg of acid consumption, while the energy of electrolysis power is 452.96 kW at 6 V/1360 A/m2. This work provides a techno-economic framework for industrial-scale battery recycling. Full article
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27 pages, 1985 KB  
Article
EEL-GA: An Evolutionary Clustering Framework for Energy-Efficient 3D Wireless Sensor Networks in Smart Forestry
by Faryal Batool, Kamran Ali, Aboubaker Lasebae, David Windridge and Anum Kiyani
Sensors 2025, 25(17), 5250; https://doi.org/10.3390/s25175250 - 23 Aug 2025
Viewed by 254
Abstract
Wireless Sensor Networks (WSNs) are very important for monitoring complex 3D environments like forests, where energy efficiency and reliable communication are critical. This paper presents EEL-GA, an Energy Efficient LEACH-based clustering protocol optimized using a Genetic Algorithm. Cluster head (CH) selection is guided [...] Read more.
Wireless Sensor Networks (WSNs) are very important for monitoring complex 3D environments like forests, where energy efficiency and reliable communication are critical. This paper presents EEL-GA, an Energy Efficient LEACH-based clustering protocol optimized using a Genetic Algorithm. Cluster head (CH) selection is guided by a dual-metric fitness function combining residual energy and intra-cluster distance. EEL-GA is evaluated against EEL variants using Particle Swarm Optimization (PSO), Differential Evolution (DE), and the Artificial Bee Colony (ABC) across key performance metrics, including energy efficiency, packet delivery, and cluster lifetime. Simulations using real environmental data confirm EEL-GA’s superiority in sustaining energy, minimizing delay, and improving network stability, making it ideal for smart forestry and mission-critical WSN deployments. The model also incorporates environmental dynamics, such as temperature and humidity, enhancing its robustness in real-world applications. These findings support EEL-GA as a scalable, adaptive solution for future energy-aware 3D WSN frameworks. Full article
(This article belongs to the Special Issue Sensor Enabled Smart Energy Solutions)
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17 pages, 1990 KB  
Article
Selective Separation of Antimony and Preparation of Sodium Antimonate by Sodium Salt Leaching-Synergistic Oxidation from High Arsenic Antimony Residue
by Yanliang Zeng, Jun Jin, Chunfa Liao and Fupeng Liu
Metals 2025, 15(9), 929; https://doi.org/10.3390/met15090929 - 22 Aug 2025
Viewed by 177
Abstract
In this study, the catalytic air oxidation method was used to selectively form sodium antimonate from an antimony residue Na2S-NaOH leaching solution of a high arsenic copper anode slime. In the first stage, the leaching process with Na2S and [...] Read more.
In this study, the catalytic air oxidation method was used to selectively form sodium antimonate from an antimony residue Na2S-NaOH leaching solution of a high arsenic copper anode slime. In the first stage, the leaching process with Na2S and NaOH media resulted in more than 98% leaching of antimony. The synergistic oxidation method was used to selectively separate antimony in the second stage. In this study, the oxidation rate of antimony was greater than 98% at the NaOH concentration of 50 g·L−1 and a combined oxidation concentration of 0.75 g·L−1 catechol + 0.75 g·L−1 KMnO4, under the air flow rates of 1.415 m3·min−1 at 75 °C for 8 h. The pH of the crude sodium antimonate product was adjusted; subsequently, it was redissolved and precipitated to prepare refined sodium antimonate that meets the secondary product standard of China’s non-ferrous metal industry, which recommends an antimony recovery rate of >95.60%. After neutralisation, the liquid contains [As] < 0.10 g·L−1, [Sb] = 0.16–0.38 g·L−1, which can be reused in the composite leaching process. The apparent activation energy (Ea) of the catalytic oxidation reaction was 6.47 kJ·mol−1; the results suggested that the reaction process was diffusion controlled. dSbdt=8.86×105×e778.44T×Sb0.4906×[NaOH]1.190. Full article
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19 pages, 3627 KB  
Article
Sustainable Management Approaches to Heavy Metal Pollution in Arid Soils Using Soil Amendments and Plant-Based Remediation
by Nasser H. Almeaiweed, Saud S. Aloud, Khaled D. Alotaibi, Mohannad A. Al Watban, Waeel S. Alrobaish and Majed S. Alorf
Sustainability 2025, 17(16), 7558; https://doi.org/10.3390/su17167558 - 21 Aug 2025
Viewed by 370
Abstract
This study examined the effect of sulfur, ethylenediaminetetraacetic acid (EDTA), olive mill wastewater (OMW), and their mixtures in remediating metal-polluted soils by implementing both leaching trials and a greenhouse experiment with sunflower (Helianthus annuus). In the leaching study, soils were subjected [...] Read more.
This study examined the effect of sulfur, ethylenediaminetetraacetic acid (EDTA), olive mill wastewater (OMW), and their mixtures in remediating metal-polluted soils by implementing both leaching trials and a greenhouse experiment with sunflower (Helianthus annuus). In the leaching study, soils were subjected to five discharge volumes (V1–V5). EDTA significantly improved metal mobility of Cd (221.4) mg·kg−1 in V2, Pb (340.8) mg·kg−1 in V3, and Zn (1.01) mg·kg−1 in V3, while OMW moderately mobilized Cd and Mn. However, sulfur mitigated leaching by buffering soil pH and metal immobilization. Mixed treatments revealed moderate leaching behavior. EDTA lowered soil pH (5.3) and raised EC (1763) µS/cm, while sulfur maintained stable chemical environments. In the greenhouse experiment, amendments significantly influenced biomass and metal uptake. Sunflower roots accumulated the highest Cd under sulfur (733.5) mg·kg−1 and Mn under EDTA (743.3) mg·kg−1. EDTA restricted Cd translocation (TF = 0), while OMW enhanced Cr movement to shoots (TF = 17.6). EDTA also reduced Cd bioavailability, whereas OMW raised Pb and Mn availability. Overall, EDTA improved metal solubility for potential removal and sulfur in stabilized metals, while OMW acted as a moderate mobilizer. Sunflower demonstrated selective metal uptake, indicating its potential in phytoremediation strategies tailored to specific contaminants. Full article
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18 pages, 2147 KB  
Review
Recent Advances in Heavy Metal Stabilization and Resource Recovery from Municipal Solid Waste Incineration Fly Ash
by Yunfei He, Yue Jiang, Lingwei Ren, Chenyiyi Qian, Han Zhang, Yuchi Zhong, Xuetong Qu, Jibo Dou, Shuai Zhang, Jiafeng Ding and Hangjun Zhang
Toxics 2025, 13(8), 695; https://doi.org/10.3390/toxics13080695 - 20 Aug 2025
Viewed by 420
Abstract
Municipal solid waste incineration fly ash (MSWI FA) is recognized as a hazardous solid waste due to its enrichment in toxic heavy metals and high leaching potential. This review systematically summarizes the current understanding of heavy metal occurrence in MSWI FA and associated [...] Read more.
Municipal solid waste incineration fly ash (MSWI FA) is recognized as a hazardous solid waste due to its enrichment in toxic heavy metals and high leaching potential. This review systematically summarizes the current understanding of heavy metal occurrence in MSWI FA and associated environmental risks. Solidification and stabilization methods, such as cement-based curing and chemical immobilization, are widely applied due to their cost-effectiveness and operability, though their long-term stability and recovery potential remain limited. Thermal treatment technologies, including sintering, vitrification, thermal separation, and molten salt processes, have shown excellent performance in reducing volume and enhancing the immobilization or recovery of heavy metals. However, these methods are often limited by high energy demands and operational complexity. Recently, emerging technologies such as electrodialysis, bioleaching, and electrokinetic remediation have demonstrated promising capabilities for selective metal recovery under relatively mild conditions. Nevertheless, these novel approaches remain at an early stage of development and have thus far been validated only at the laboratory or pilot scale. Overall, integrating multiple treatment technologies while advancing resource-oriented and low-carbon approaches will be essential for the sustainable management of MSWI FA. Full article
(This article belongs to the Section Toxicity Reduction and Environmental Remediation)
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43 pages, 13206 KB  
Review
Cerium-Doped Strontium Ferrate Perovskite Oxides: Sustainable Materials to Face Energy and Environmental Challenges
by Maria Laura Tummino, Francesca Deganello and Vittorio Boffa
Sustain. Chem. 2025, 6(3), 24; https://doi.org/10.3390/suschem6030024 - 20 Aug 2025
Viewed by 614
Abstract
Facing energy and environmental issues is recognized globally as one of the major challenges for sustainable development, to which sustainable chemistry can make significant contributions. Strontium ferrate-based materials belong to a little-known class of perovskite-type compounds in which iron is primarily stabilized in [...] Read more.
Facing energy and environmental issues is recognized globally as one of the major challenges for sustainable development, to which sustainable chemistry can make significant contributions. Strontium ferrate-based materials belong to a little-known class of perovskite-type compounds in which iron is primarily stabilized in the unusual 4+ oxidation state, although some Fe3+ is often present, depending on the synthesis and processing conditions and the type and amount of dopant. When doped with cerium at the Sr site, the SrFeO3−δ cubic structure is stabilized, more oxygen vacancies form and the Fe4+/Fe3+ redox couple plays a key role in its functional properties. Alone or combined with other materials, Ce-doped strontium ferrates can be successfully applied to wastewater treatment. Specific doping at the Fe site enhances their electronic conductivity for use as electrodes in solid oxide fuel cells and electrolyzers. Their oxygen storage capacity and oxygen mobility are also exploited in chemical looping reactions. The main limitations of these materials are SrCO3 formation, especially at the surface; their low surface area and porosity; and cation leaching at acidic pH values. However, these limitations can be partially addressed through careful selection of synthesis, processing and testing conditions. This review highlights the high versatility and efficiency of cerium-doped strontium ferrates for energy and environmental applications, both at low and high temperatures. The main literature on these compounds is reviewed to highlight the impact of their key properties and synthesis and processing parameters on their applicability as sustainable thermocatalysts, electrocatalysts, oxygen carriers and sensors. Full article
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16 pages, 2065 KB  
Article
Selective Recovery of Zinc from Oxide Ores Using Monosodium Glutamate as a Green Lixiviant
by Yasemin Ozturk
Minerals 2025, 15(8), 870; https://doi.org/10.3390/min15080870 - 18 Aug 2025
Viewed by 280
Abstract
This study aims to develop an environmentally friendly hydrometallurgical process for the recovery of zinc from zinc oxide ores. The process includes monosodium glutamate (MSG) leaching, followed by zinc recovery from the pregnant leach solution via electrowinning, and the recirculation of the spent [...] Read more.
This study aims to develop an environmentally friendly hydrometallurgical process for the recovery of zinc from zinc oxide ores. The process includes monosodium glutamate (MSG) leaching, followed by zinc recovery from the pregnant leach solution via electrowinning, and the recirculation of the spent solution to the leaching stage. The study investigated the effects of key leaching parameters and identified the optimal conditions as a pH of 9.5, temperature of 70 °C, 5 h leaching time, solid-to-liquid ratio of 50 g/L, particle size of d80 = 115 µm, and initial MSG concentration of 1.0 M. Under these conditions, 82.3 ± 0.05% of the zinc was extracted with minimal co-dissolution of impurities. Subsequent electrowinning at 100 A/m2 for 150 min yielded 74.97 ± 2.43% zinc recovery with 96.4 ± 0.76% purity. The process achieved a current efficiency of 87.08%, while the specific energy consumption was calculated to be 3.98 kWh per kilogram of zinc recovered. The reusability of MSG was examined by recirculating spent electrowinning solution back to the leaching stage. Zinc extraction decreased from 82.2% to 28.5% over three electrowinning–leaching cycles, due to MSG degradation during electrowinning. The results of this study demonstrated that MSG is a selective and effective lixiviant for zinc recovery, while underlining the limitations of its reuse. Full article
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16 pages, 4530 KB  
Article
A Novel Selective Oxygen Pressure Leaching for Zinc Extraction from Hemimorphite in Acid-Free Solutions
by Tong Wang, Yubo Zeng, Shuang Zhang, Chen Chen, Yang Li, Wenhui Ma and Hongwei Ni
Metals 2025, 15(8), 858; https://doi.org/10.3390/met15080858 - 31 Jul 2025
Viewed by 250
Abstract
A novel acid-free oxygen pressure leaching for the extraction of zinc from hemimorphite was proposed in this study. Green vitriol (FeSO4·7H2O), as one of the important industrial by-products, was used as the leaching reagent to separate zinc from silicon [...] Read more.
A novel acid-free oxygen pressure leaching for the extraction of zinc from hemimorphite was proposed in this study. Green vitriol (FeSO4·7H2O), as one of the important industrial by-products, was used as the leaching reagent to separate zinc from silicon and iron. The effect of leaching conditions, including Fe/Zn molar ratio, leaching temperature, pressure, and reaction time, on the leaching efficiency of zinc, Fe, and Si was investigated systematically. The results showed that the molar ratio of Fe/Zn and leaching temperature play a pivotal role in determining the leaching efficiency rate of Zn. Under the optimized leaching conditions (Fe/Zn molar ratio = 6:1, 150 °C, 1.8 × 106 Pa, and leaching time of 2 h), the leaching efficiency of Zn reached 98.80% and the leaching efficiencies of Fe and Si were 0.76% and 16.80%, respectively. In addition, the shrinking core model was established to represent the relationship between the rate control step and the leaching conditions. The leaching process was controlled by chemical reaction and diffusion, and the activation energy of the leaching process is 97.14 kJ/mol. Full article
(This article belongs to the Special Issue Separation, Reduction, and Metal Recovery in Slag Metallurgy)
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17 pages, 6856 KB  
Article
Selection of Optimal Parameters for Chemical Well Treatment During In Situ Leaching of Uranium Ores
by Kuanysh Togizov, Zhiger Kenzhetaev, Akerke Muzapparova, Shyngyskhan Bainiyazov, Diar Raushanbek and Yuliya Yaremkiv
Minerals 2025, 15(8), 811; https://doi.org/10.3390/min15080811 - 31 Jul 2025
Viewed by 281
Abstract
The aim of this study was to improve the efficiency of in situ uranium leaching by developing a specialized methodology for selecting rational parameters for the chemical treatment of production wells. This approach was designed to enhance the filtration properties of ores and [...] Read more.
The aim of this study was to improve the efficiency of in situ uranium leaching by developing a specialized methodology for selecting rational parameters for the chemical treatment of production wells. This approach was designed to enhance the filtration properties of ores and extend the uninterrupted operation period of wells, considering the clay content of the productive horizon, the geological characteristics of the ore-bearing layer, and the composition of precipitation-forming materials. The mineralogical characteristics of ore and precipitate samples formed during the in situ leaching of uranium under various mining and geological conditions at a uranium deposit in the Syrdarya depression were identified using an X-ray diffraction analysis. It was established that ores of the Santonian stage are relatively homogeneous and consist mainly of quartz. During well operation, the precipitates formed are predominantly gypsum, which has little impact on the filtration properties of the ore. Ores of the Maastrichtian stage are less homogeneous and mainly composed of quartz and smectite, with minor amounts of potassium feldspar and kaolinite. The leaching of these ores results in the formation of gypsum with quartz impurities, which gradually reduces the filtration properties of the ore. Ores of the Campanian stage are heterogeneous, consisting mainly of quartz with varying proportions of clay minerals and gypsum. The leaching of these ores generates a variety of precipitates that significantly reduce the filtration properties of the productive horizon. Effective compositions and concentrations of decolmatant (clog removal) solutions were selected under laboratory conditions using a specially developed methodology and a TESCAN MIRA scanning electron microscope. Based on a scanning electron microscope analysis of the samples, the effectiveness of a decolmatizing solution based on hydrochloric and hydrofluoric acids (taking into account the concentration of the acids in the solution) was established for the destruction of precipitate formation during the in situ leaching of uranium. Geological blocks were ranked by their clay content to select rational parameters of decolmatant solutions for the efficient enhancement of ore filtration properties and the prevention of precipitation formation. Pilot-scale testing of the selected decolmatant parameters under various mining and geological conditions allowed the optimal chemical treatment parameters to be determined based on the clay content and the composition of precipitates in the productive horizon. An analysis of pilot well trials using the new approach showed an increase in the uninterrupted operational period of wells by 30%–40% under average mineral acid concentrations and by 25%–45% under maximum concentrations with surfactant additives in complex geological settings. As a result, an effective methodology for ranking geological blocks based on their ore clay content and precipitate composition was developed to determine the rational parameters of decolmatant solutions, enabling a maximized filtration performance and an extended well service life. This makes it possible to reduce the operating costs of extraction, control the geotechnological parameters of uranium well mining, and improve the efficiency of the in situ leaching of uranium under complex mining and geological conditions. Additionally, the approach increases the environmental and operational safety during uranium ore leaching intensification. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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16 pages, 4017 KB  
Article
Recyclable Platinum Nanocatalyst for Nitroarene Hydrogenation: Gum Acacia Polymer-Stabilized Pt Nanoparticles with TiO2 Support
by Supriya Prakash, Selvakumar Ponnusamy, Jagadeeswari Rangaraman, Kundana Nakkala and Putrakumar Balla
ChemEngineering 2025, 9(4), 81; https://doi.org/10.3390/chemengineering9040081 - 30 Jul 2025
Viewed by 276
Abstract
Platinum has emerged as an optimal catalyst for the selective hydrogenation of nitroarenes owing to its high hydrogenation activity, selectivity, and stability. In this study, we report the fabrication of platinum nanoparticles stabilized on a composite support consisting of gum acacia polymer (GAP) [...] Read more.
Platinum has emerged as an optimal catalyst for the selective hydrogenation of nitroarenes owing to its high hydrogenation activity, selectivity, and stability. In this study, we report the fabrication of platinum nanoparticles stabilized on a composite support consisting of gum acacia polymer (GAP) and TiO2. It was engineered for the targeted reduction of nitroarenes to arylamines via selective hydrogenation in methanol at ambient temperature. The non-toxic and biocompatible properties of GAP enable it to act as a reducing and stabilizing agent during synthesis. The synthesized nanocatalyst was characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Morphological and structural analyses revealed that the fabricated catalyst consisted of minuscule Pt nanoparticles integrated within the GAP framework, accompanied by the corresponding TiO2 nanoparticles. Inductively coupled plasma optical emission spectrometry (ICP-OES) was employed to ascertain the Pt content. The mild reaction conditions, decent yields, trouble-free workup, and facile separation of the catalyst make this method a clean and practical alternative to nitroreduction. Selective hydrogenation yielded an average arylamine production of 97.6% over five consecutive cycles, demonstrating the stability of the nanocatalyst without detectable leaching. Full article
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16 pages, 1658 KB  
Article
Environmentally Friendly Chelation for Enhanced Algal Biomass Deashing
by Agyare Asante, George Daramola, Ryan W. Davis and Sandeep Kumar
Phycology 2025, 5(3), 32; https://doi.org/10.3390/phycology5030032 - 23 Jul 2025
Viewed by 396
Abstract
High ash content in algal biomass limits its suitability for biofuel production by reducing combustion efficiency and increasing fouling. This study presents a green deashing strategy using nitrilotriacetic acid (NTA) and deionized (DI) water to purify Scenedesmus algae, which was selected for its [...] Read more.
High ash content in algal biomass limits its suitability for biofuel production by reducing combustion efficiency and increasing fouling. This study presents a green deashing strategy using nitrilotriacetic acid (NTA) and deionized (DI) water to purify Scenedesmus algae, which was selected for its high ash removal potential. The optimized sequential treatment (DI, NTA chelation, and DI+NTA treatment at 90–130 °C) achieved up to 83.07% ash removal, reducing ash content from 15.2% to 3.8%. Elevated temperatures enhanced the removal of calcium, magnesium, and potassium, while heavy metals like lead and copper were reduced below detection limits. CHN analysis confirmed minimal loss of organic content, preserving biochemical integrity. Unlike traditional acid leaching, this method is eco-friendly after three cycles. The approach offers a scalable, sustainable solution to improve algal biomass quality for thermochemical conversion and supports circular bioeconomy goals. Full article
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15 pages, 2406 KB  
Article
Adsorption Performance and Mechanism of Gallium from Sulfuric Acid Leach Liquor of High-Alumina Fly Ash
by Wenfen Wu, Chaolu Wen, Shaopeng Li, Zhenhua Sun, Xinjuan Hou, Huiquan Li and Zhibin Ma
Separations 2025, 12(8), 190; https://doi.org/10.3390/separations12080190 - 23 Jul 2025
Viewed by 293
Abstract
High-alumina fly ash may potentially be a valuable source of Ga with a concentration of Ga at 80 mg/kg. Direct adsorption and enrichment of Ga from sulfuric acid leach liquor of high-alumina fly ash is developed in this study. The H-type chelating resin [...] Read more.
High-alumina fly ash may potentially be a valuable source of Ga with a concentration of Ga at 80 mg/kg. Direct adsorption and enrichment of Ga from sulfuric acid leach liquor of high-alumina fly ash is developed in this study. The H-type chelating resin with two carboxy groups exhibited the best adsorption capacity for Ga. The maximum adsorption capacity for Ga was 55 mg/g resin with an adsorption time of 24 h, an initial Ga concentration of 500 mg/L, an adsorption temperature of 55 °C, and an initial acid concentration of 0.1 mol/L. The adsorption process of Ga was in good fit with the Langmuir isotherm and pseudo-second-order reaction kinetics model. The chemical adsorption rate was controlled by an internal diffusion mechanism. The resin had a high selectivity for Ga3+ with a Kd over 3600 compared with Fe2+, Al3+, K+, Ca2+, and Mg2+. The adsorption mechanism was found to be the ion exchange reaction between Ga and H of carboxy and hydroxyl groups. The concentration of Ga in sulfuric acid leach liquor from high-alumina fly ash achieved enrichment from 200 mg/L to 2 g/L. It is an attractive medium for large-scale Ga extraction from high-alumina fly ash. Full article
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21 pages, 3984 KB  
Article
Organic Acid Leaching of Black Mass with an LFP and NMC Mixed Chemistry
by Marc Simon Henderson, Chau Chun Beh, Elsayed Oraby and Jacques Eksteen
Recycling 2025, 10(4), 145; https://doi.org/10.3390/recycling10040145 - 21 Jul 2025
Viewed by 655
Abstract
There is an increasing demand for the development of efficient and sustainable battery recycling processes. Currently, many recycling processes rely on toxic inorganic acids to recover materials from high-value battery chemistries such as lithium nickel manganese cobalt oxides (NMCs) and lithium cobalt oxide [...] Read more.
There is an increasing demand for the development of efficient and sustainable battery recycling processes. Currently, many recycling processes rely on toxic inorganic acids to recover materials from high-value battery chemistries such as lithium nickel manganese cobalt oxides (NMCs) and lithium cobalt oxide (LCOs). However, as cell manufacturers seek more cost-effective battery chemistries, the value of the spent battery value chain is increasingly diluted by chemistries such as lithium iron phosphate (LFPs). These cheaper alternatives present a difficulty when recycling, as current recycling processes are geared towards dealing with high-value chemistries; thus, the current processes become less economical. To date, much research is focused on treating a single battery chemistry; however, often, the feed material entering a battery recycling facility is contaminated with other battery chemistries, e.g., LFP feed contaminated with NMC, LCO, or LMOs. This research aims to selectively leach various battery chemistries out of a mixed feed material with the aid of a green organic acid, namely oxalic acid. When operating at the optimal conditions (2% solids, 0.25 M oxalic acid, natural pH around 1.15, 25 °C, 60 min), this research has proven that oxalic acid can be used to selectively dissolve 95.58% and 93.57% of Li and P, respectively, from a mixed LFP-NMC mixed feed, all while only extracting 12.83% of Fe and 8.43% of Mn, with no Co and Ni being detected in solution. Along with the high degree of selectivity, this research has also demonstrated, through varying the pH, that the selectivity of the leaching system can be altered. It was determined that at pH 0.5 the system dissolved both the NMC and LFP chemistries; at a pH of 1.15, the LFP chemistry (Li and P) was selectively targeted. Finally, at a pH of 4, the NMC chemistry (Ni, Co and Mn) was selectively dissolved. Full article
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