Search Results (209)

Municipal wastewater treatment relies primarily on biological methods, yet effective disposal of residual sludge remains a major challenge. Converting sludge into biochar via oxygen-limited pyrolysis presents a novel approach for waste resource recovery. This study prepared sludge-based biochar (SBC) through one-step pyrolysis of sewage sludge and applied it to activate peroxymonosulfate (PMS) for degrading diverse contaminants. Characterization (SEM, XPS, FTIR) revealed abundant pore structures and diverse surface functional groups on SBC. Using Acid Orange 7 (AO7) as the target pollutant, SBC effectively degraded AO7 across pH 3.0–9.0 and catalyst dosages (0.2–2.0 g·L⁻¹), achieving a maximum observed rate constant (k_obs) of 0.3108 min^–1. Salinity and common anions showed negligible inhibition on AO7 degradation. SBC maintained 95% degradation efficiency after four reuse cycles and effectively degraded sulfamethoxazole, sulfamethazine, and rhodamine B besides AO7. Mechanistic studies (chemical quenching and ESR) identified singlet oxygen (¹O₂) and superoxide radicals (O₂^•− ) as the dominant reactive oxygen species for AO7 degradation. XPS indicated a 39% reduction in surface carbonyl group content after cycling, contributing to activity decline. LC-MS identified five intermediates, suggesting a potential degradation pathway driven by SBC/PMS system. ECOSAR model predictions indicated significantly reduced biotoxicity of the degradation products compared to AO7. This work provides a strategy for preparing sludge-derived catalysts for PMS activation and pollutant degradation, enabling effective solid waste resource utilization. Full article

Municipal sewage sludge represents a significant environmental challenge due to its large-scale production and limited disposal options. Pyrolysis, a thermal decomposition process, offers a promising approach for converting sewage sludge into biochar, a carbon-rich material with diverse environmental applications. Sewage sludge-derived biochars were prepared at pyrolysis temperatures of 300 °C, 500 °C, 700 °C, and 900 °C (denoted as B300 to B900) and evaluated for their structural, adsorption, and catalytic performance. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), Brunauer-Emmett-Teller (BET), and energy dispersive X-ray spectrometry (EDS) analyses revealed a distinct temperature-dependent morphological evolution and mineral exposure. The B900 biochar exhibited a BET surface area of 83.8 m²/g and the highest pore volume of 0.101 cm³/g, indicating a well-developed mesoporous structure. In catalytic degradation tests using 20 mg/L persulfate and 500 mg/L B900, rapid oxidation was observed, achieving 91% methylene blue (MB) degradation in 30 min, highlighting its role in activating persulfate via surface-bound Fe and Al species. Optimization studies confirmed that MB removal efficiency was highest at 500 mg/L biochar and 40 mg/L persulfate, and the system was not significantly affected by the tap and synthetic wastewater matrices. This work demonstrates that biochar obtained from sewage sludge can serve as an eco-friendly and multifunctional material for resource recovery and environmental cleanup. Full article

Porous carbon from renewable resources like biomass is a key material utilized in many applications ranging from environmental remediation to energy storage. There are limited reports in the literature on the effects of biomass pretreatment, production process parameters, and downstream processing on the final product properties. This is the first study aimed at closing the latter research gap. Six different types of underutilized biomass were examined: eastern red cedar wood, pecan shells, hazelnut shells, algal biomass, miscanthus, and sludge produced at municipal wastewater treatment facilities. Although pretreatment of biomass with KOH or ZnCl₂ enhanced formation of micro- and mesopores, carbon yield was lower (15.3–32.5%) than that obtained via non-catalytic pyrolysis (28.3–48%). An optimization study performed using response surface methodology and cedar wood has shown the significant effects (p < 0.05) of temperature and catalyst/biomass ratio on total BET pore volume and surface area. Additionally, catalyst/biomass ratio had a significant effect on the crystal structure and pore size distribution in the carbon produced by pyrolysis. Hence, optimization of process temperature, hold time, and activation ratio is capable of yielding porous carbon from cedar wood pyrolysis with desirable properties. Full article

In response to the growing issue of iron and manganese pollution in water bodies, this study systematically investigated the adsorption performance of municipal sludge-derived biochar prepared at pyrolysis temperatures ranging from 300 to 700 °C for the removal of Fe²⁺ and Mn²⁺. Among the series of adsorbents (BC300–BC700), BC600—with its well-developed pore structure and high specific surface area—exhibited the best adsorption performance for both metal ions. Kinetic and isothermal adsorption experiments, in combination with XPS characterization, collectively revealed that (1) the adsorption mechanisms of Fe and Mn differ markedly, with Fe adsorption primarily governed by physical interactions, whereas Mn adsorption is largely controlled by chemical processes; (2) Fe²⁺ adsorption occurs mainly via electrostatic interactions and hydrogen bonding; and (3) Mn²⁺ forms carbonate precipitates with C=O groups during redox reactions. Thermodynamic analysis further indicated that the adsorption process was spontaneous and endothermic. Moreover, BC600 demonstrated excellent reusability for Fe adsorption across different water matrices, maintaining efficiencies above 95% after five cycles, although the adsorption performance for Mn declined. This study provides theoretical support for the application of sludge-derived biochar as a cost-effective and efficient adsorbent for metal ion remediation. Full article

An activated biochar was produced from post-coagulation sludge (also called water treatment residuals or water treatment sludge) in the pyrolysis process at 800 °C in a nitrogen atmosphere and chemical activation using NaOH. The produced adsorption material was characterised by an S_BET surface area of 439 m²/g, a total volume of pores of 0.301 cm³/g, and an average pore size of 1.4 nm. FTIR analysis reveals the presence of primarily C-H, C-O, N-H, C-N, and O-H groups on the activated biochar surface. The batch adsorption process was conducted for three dyes: Acid Red 18, Acid Green 16, and Reactive Blue 81. In the study, the effect of pH, contact time, adsorption kinetics, and adsorption isotherm was determined. The studies showed that, for all dyes, the highest efficiency of the process was achieved at a pH of 2. The results indicate the occurrence of a chemical adsorption process, as evidenced by the best fit to the experimental results obtained with the pseudo-second-order kinetics model and the Elovich model. In the case of the adsorption isotherm, the SIPS model best describes the adsorption for Acid Red 18 and Reactive Blue 81, and the Jovanovic model describes the adsorption of Acid Green 16. Full article

Heavy metals represent long-lasting contaminants that pose significant risks to both human health and ecosystem integrity. Originating from both natural and anthropogenic activities, they bioaccumulate in organisms through the food web, leading to widespread and long-lasting contamination. Industrialization, agriculture, and urbanization have exacerbated soil and water contamination through activities such as mining, industrial production, and wastewater use. In response to this challenge, biochar produced from waste materials such as sewage sludge has emerged as a promising remediation strategy, offering a cost-effective and sustainable means to immobilize heavy metals and reduce their bioavailability in contaminated environments. Here we explore the potential of phosphate-enriched biochar, derived from sewage sludge, to adsorb and stabilize heavy metals in polluted soils. Sewage sludge was pyrolyzed at various temperatures to produce biochar. A soil incubation experiment was conducted by adding phosphate-amended biochar to contaminated soil and maintaining it for one month. Heavy metals were extracted using a CaCl₂ extraction method and analyzed using atomic absorption spectrophotometry. Results demonstrated that phosphate amendment significantly enhanced the biochar’s capacity to immobilize heavy metals. Amending soils with 2.5 wt% phosphate-enriched sewage sludge biochar led to reductions in bioavailable Cd (by 65–82%), Zn (40–75%), and Pb (52–88%) across varying pyrolysis temperatures. Specifically, phosphate-amended biochar reduced the mobility of Cd and Zn more effectively than unamended biochar, with a significant decrease in their concentrations in soil extracts. For Cu and Pb, the effectiveness varied with pyrolysis temperature and phosphate amendment, highlighting the importance of optimization for specific metal contaminants. Biochar generated from elevated pyrolysis temperatures (500 °C) showed an increase in ash content and pH, which improved their ability to retain heavy metals and limit their mobility. These findings suggest that phosphate-amended biochar reduces heavy metal bioavailability, minimizing their entry into the food chain. This supports a sustainable approach for managing hazardous waste and remediating contaminated soils, safeguarding ecosystem health, and mitigating public health risks. Full article

Pyrolysis of oily sludge (OS) faces two significant challenges, dehydration in emulsion and coke formation, which cause extra energy consumption. Targeting energy saving, this paper first reported on solar photothermal dehydration and confined catalytic pyrolysis of OS using a single material. A wood sponge loaded with carbon dots (CM-CDs) can generate heat by absorbing solar energy and promote rapid phase separation and water transport via capillary action of oil–water emulsion in OS under sunlight. Almost all free water in OS with varied content can be removed after 3 h. Hydrocarbons entered the internal space of CM-CDs instead of contacting with soil minerals, contributed to the subsequent confined catalytic pyrolysis, led to a reduction in Ea (35.61 kJ/mol), inhibited coking and caking, and yielded higher oil recovery efficiency. In addition, CDs can form hotspots to enhance pyrolytic behaviors in local regions. When the ratio of OS to CM-CDs reached 10:0.6, the recovery rate of the oil fraction through combined pyrolysis was as high as 89%, which was 17% higher than that of OS pyrolysis alone. This discovery provides a new way to solve the bottleneck problems of OS pyrolysis in the industry. Full article

Eutrophication driven by nitrogen and phosphorus discharge remains a critical global environmental challenge. This study developed a sustainable strategy for synergistic nutrient removal and recovery by fabricating MgO-coated biochar (Mg-MBC600) through co-pyrolysis of municipal sludge and sunflower stalk (300–700 °C). Systematic investigations revealed temperature-dependent adsorption performance, with optimal nutrient removal achieved at 600 °C pyrolysis. The Mg-MBC600 composite exhibited enhanced physicochemical properties, including a specific surface area of 156.08 m²/g and pore volume of 0.1829 cm³/g, attributable to magnesium-induced structural modifications. Advanced characterization confirmed the homogeneous dispersion of MgO nanoparticles (~50 nm) across carbon matrices, forming active sites for chemisorption via electron-sharing interactions. The maximum adsorption capacities of Mg-MBC600 for nitrogen and phosphorus reached 84.92 mg/L and 182.27 mg/L, respectively. Adsorption kinetics adhered to the pseudo-second-order model, indicating rate-limiting chemical bonding mechanisms. Equilibrium studies demonstrated hybrid monolayer–multilayer adsorption. Solution pH exerted dual-phase control: acidic conditions (pH 3–5) favored phosphate removal through Mg₃(PO₄)₂ precipitation, while neutral–alkaline conditions (pH 7–8) promoted NH₄⁺ adsorption via MgNH₄PO₄ crystallization. XPS analysis verified that MgO-mediated chemical precipitation and surface complexation dominated nutrient immobilization. This approach establishes a circular economy framework by converting waste biomass into multifunctional adsorbents, simultaneously addressing sludge management challenges and enabling eco-friendly wastewater remediation. Full article

The sludge pyrolysis technology for biochar production delivers dual environmental benefits, addressing both sludge disposal challenges and enabling environmental remediation through the utilization of the resultant biochar. However, the complex multi-step procedures and low catalyst output in previous studies constrain the practical implementation of this technology. A facile sludge pyrolysis method was constructed to achieve the batch production of municipal sludge biochar (MSB) in this study. Compared to municipal sludge (MS), the resultant MSB showed a higher BET surface area, more well-developed pore channel architecture, and plentiful active sites for activating peroxymonosulfate (PMS). Under the optimized conditions (C_MSB = C_PMS = 0.2 g/L), 93.34% of Acid Red G (ARG, 20 mg/L) was degraded after 10 min, posing an excellent rate constant of 0.278 min⁻¹. Additionally, MSB demonstrated excellent broad pH adaptability, ion interference resistance, reusability, and recyclability for ARG elimination. It was primary Fe sites that excited PMS to generate ${\mathrm{O}}_2^{•-}$ and Fe-oxo species (Fe^IV=O) for ARG degradation. The reaction process exhibited minimal heavy metal leaching, indicating limited environmental risk. Therefore, the practical applicability of the sludge biochar production, coupled with its scalable manufacturing capacity and exceptional catalytic activity, collectively demonstrated that this study established a viable pyrolysis methodology for municipal sludge, offering critical insights for sludge disposal and resource reutilization. Full article

This study explores innovative strategies for decarbonizing sludge thermal treatments used in electrical power generation, with a focus on integrating sensor technologies and artificial intelligence. Sludge, a carbon-intensive byproduct of wastewater treatment, presents both environmental challenges and opportunities for energy recovery. The paper provides a comprehensive analysis of thermal processes such as pyrolysis, gasification, co-combustion, and emerging methods, including hydrothermal carbonization and supercritical water gasification. It evaluates their carbon mitigation potential, energy efficiency, and economic feasibility, emphasizing the importance of catalyst selection, carbon dioxide capture techniques, and reactor optimization. The role of real-time monitoring via sensors and predictive modeling through artificial intelligence (AI) is highlighted as critical for enhancing process control and sustainability. Case studies and recent advances are discussed to outline future pathways for integrating thermal treatment with circular economy principles. This work contributes to sustainable waste-to-energy practices, supporting global decarbonization efforts and advancing the energy transition. Full article

Sewage sludge, as a by-product of wastewater treatment, poses severe environmental challenges due to its high moisture, ash, and heavy metal content. Thermochemical conversion technologies, including pyrolysis and gasification, offer promising pathways for transforming sludge into valuable products such as bio-oil, biochar, and syngas. This paper systematically reviews recent advancements in pyrolysis and gasification, focusing on process optimization and catalyst development to enhance product quality and energy recovery. In pyrolysis, factors such as temperature, residence time, and heating rate significantly influence product yields and properties, while catalytic and co-pyrolysis approaches further improve product structure and reduce environmental risks. In gasification, parameters like the equivalence ratio, steam-to-sludge ratio, and catalyst application are key to enhancing syngas yield and quality, with biomass co-gasification offering additional benefits. Despite substantial progress, commercialization remains challenged by high operational costs, catalyst durability, and environmental impacts. Future research should emphasize improving sludge pretreatment, optimizing thermochemical processes, developing efficient and cost-effective catalysts, and addressing critical issues such as bio-oil quality, tar management, and syngas purification to promote the industrial application of these technologies. Full article

Biochar, as an emerging biotechnology, has been widely used in the remediation of soil organic pollution, mainly by promoting the abundance of related degrading bacteria in soil. In this study, we explored the influence of sewage sludge biochars pyrolyzed at different temperatures of 300–700 °C (SSB₃₀₀-SSB₇₀₀) and addition rates (1% and 5%) on the atrazine biodegradation in soils. After a 21-day incubation, the application of 5% SSB₃₀₀ significantly increased soil catalase (CAT), urease activity, dissolved organic carbon (DOC), and electrical conductivity (EC). However, biochar amendment exhibited inhibitory effects on atrazine degradation in soils. The atrazine degradation ratio decreased with decreasing pyrolysis temperature and increasing addition rates. Further analysis found that there were two possible reasons for the significant decline of atrazine biodegradation in SSB₃₀₀ groups: (1) SSB₃₀₀ demonstrated higher adsorption capacity for atrazine compared to SSB₅₀₀ and SSB₇₀₀ and reduced atrazine bioavailability due to its stronger hydrophobic nature and more abundant surface functional groups; and (2) the SSB₃₀₀ significantly decreased the abundances of dominant atrazine-degraders (Arthrobacter and Pseudomonas) and atrazine-degrading genes (atzA, atzB, and trzN). Full article

Sludge-derived biochar (SDB) synthesized by the pyrolysis of sludge is gaining enormous interest as a sustainable solution to wastewater treatment and sludge disposal. Despite the proliferation of general biochar reviews, a focused synthesis on SDB-specific advances, particularly covering the recent surge in multifunctional wastewater treatment applications (2020–2025), receives little emphasis. In particular, a critical analysis of recent trends, application challenges, and future research directions for SDB is still limited. Unlike broader biochar reviews, this mini-review highlights the comparative advantages and limitations of SDB, identifies emerging integration strategies (e.g., bio-electrochemical systems, catalytic membranes), and outlines future research priorities toward enhancing the durability and environmental safety of SDB applications. Specifically, this review summarized the advances from 2020 to 2025, focusing exclusively on functional modifications, and practical applications of SDB across diverse wastewater treatment technologies involved in adsorption, catalytic oxidation, membrane integration, electrochemical processes and bio-treatment systems. Quantitative comparisons of adsorption capacities (e.g., >99% Cd2+ removal, >150 mg/g tetracycline adsorption) and catalytic degradation efficiencies are provided to illustrate recent improvements. The potential of SDB in evaluating traditional and emerging contaminant degradation among the Fenton-like, persulfate, and peracetic acid activation systems was emphasized. Integration with membrane technologies reduces fouling, while electrochemical applications, including microbial fuel cells, yield higher power densities. To improve the functionality of SDB-based systems in targeting contamination removal, modification strategies, i.e., thermal activation, heteroatom doping (N, S, P), and metal loading, played crucial roles. Emerging trends highlight hybrid systems and persistent free radicals for non-radical pathways. Despite progress, critical challenges persist in scalability, long-term stability, lifecycle assessments, and scale-up implementation. The targeted synthesis of this review offers valuable insights to guide the development and practical deployment of SDB in sustainable wastewater management. Full article

The conventional Fenton process generates large amounts of Fenton sludge during wastewater treatment. Achieving effective utilization of Fenton sludge and reducing its production remain pivotal challenges. In this study, Fenton sludge biochar catalysts (Cat) were prepared using Fenton sludge via pyrolysis. In addition, chemical oxygen demand (COD) from secondary effluent was removed by Fenton sludge biochar catalysts activated with H₂O₂/Fe(VI). Specifically, the removal efficiency of COD could reach 46.2% in the Cat−2/H₂O₂/Fe(VI) system under weakly alkaline conditions. The mechanistic analysis confirmed that high-valent iron, ^•OH, O₂^•−, and ¹O₂ all participate in the degradation process. Furthermore, a continuous-flow reactor was applied to treat secondary effluent, with COD decreasing from 65 mg/L to 36 mg/L. This study provides new insights into the resource utilization of Fenton sludge and the treatment of complex wastewater. Full article

The application of circular economy principles to the sustainable management of waste from the pulp industry presents significant environmental challenges. In this context, using biological sludge as a raw material for producing activated biochar (BC) emerges as a promising and sustainable alternative. This study evaluated the valorization of biological sludge through the synthesis of activated BC for the removal of color, chemical oxygen demand (COD), and conductivity from the industry’s effluent. BC was produced using chemical activation with phosphoric acid (H₃PO₄) and potassium hydroxide (KOH), followed by pyrolysis at 500 °C and 450 °C, respectively. A central composite rotational design (CCRD) was applied to optimize the process. The optimized BCs were characterized by proximate analysis, FTIR, BET surface area, higher heating value (HHV), and SEM. Adsorption assays showed that H₃PO₄-activated BC achieved removal efficiencies of 52.2% for color, 23.9% for COD, and 46.2% for conductivity at a dosage of 5 g L⁻¹. Conversely, KOH-activated BC did not perform effectively. The results highlight the influence of activation and pyrolysis on BC properties and confirm the potential of this approach for the tertiary treatment of industrial effluents, contributing to waste valorization and environmental sustainability. Full article