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Keywords = soft-robotic gripper

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30 pages, 26752 KB  
Review
Advances and Applications of Bionic Design and Functional Integration in Underwater Soft Grippers
by Chaoqun Xiang, Hongsen Sun, Teng Wu, Ye Chen, Yanjie Wang and Tao Zou
Polymers 2025, 17(17), 2408; https://doi.org/10.3390/polym17172408 - 4 Sep 2025
Viewed by 429
Abstract
This paper systematically reviews the research progress of underwater soft grasping devices in the field of bionic structure, function integration, and tactile sensing technology by drawing on the structural characteristics of marine organisms such as octopuses, jellyfish, and sea anemones (such as suction [...] Read more.
This paper systematically reviews the research progress of underwater soft grasping devices in the field of bionic structure, function integration, and tactile sensing technology by drawing on the structural characteristics of marine organisms such as octopuses, jellyfish, and sea anemones (such as suction cups, umbrella-like muscles, and stinging cells). This paper analyzes the inspiration for the design, the application of innovative materials, and the integration of sensing and driving from marine organisms, including a review of soft robotics technologies, such as shape memory alloys (SMA), ionic polymer metal composite materials (IPMCs), magnetic nanocomposite cilia, etc. The research results emphasize that bionic soft robots have the potential for transformation in completely changing underwater operations by providing enhanced flexibility, efficiency, and environmental adaptability. This work provides a bionic design paradigm and perception-driven integration method for underwater soft operation systems, thereby promoting equipment innovation in the fields of deep-sea exploration and ecological protection. Full article
(This article belongs to the Special Issue Advancing Soft Robotics with Polymers)
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16 pages, 11849 KB  
Article
A Modular Soft Gripper with Embedded Force Sensing and an Iris-Type Cutting Mechanism for Harvesting Medium-Sized Crops
by Eduardo Navas, Kai Blanco, Daniel Rodríguez-Nieto and Roemi Fernández
Actuators 2025, 14(9), 432; https://doi.org/10.3390/act14090432 - 2 Sep 2025
Viewed by 343
Abstract
Agriculture is facing increasing challenges due to labor shortages, rising productivity demands, and the need to operate in unstructured environments. Robotics, particularly soft robotics, offers promising solutions for automating delicate tasks such as fruit harvesting. While numerous soft grippers have been proposed, most [...] Read more.
Agriculture is facing increasing challenges due to labor shortages, rising productivity demands, and the need to operate in unstructured environments. Robotics, particularly soft robotics, offers promising solutions for automating delicate tasks such as fruit harvesting. While numerous soft grippers have been proposed, most focus on grasping and lack the capability to detach fruits with rigid peduncles, which require cutting. This paper presents a novel modular hexagonal soft gripper that integrates soft pneumatic actuators, embedded mechano-optical force sensors for real-time contact monitoring, and a self-centering iris-type cutting mechanism. The entire system is 3D-printed, enabling low-cost fabrication and rapid customization. Experimental validation demonstrates successful harvesting of bell peppers and identifies cutting limitations in tougher crops such as aubergine, primarily due to material constraints in the actuation system. This dual-capability design contributes to the development of multifunctional robotic harvesters capable of adapting to a wide range of fruit types with minimal requirements for perception and mechanical reconfiguration. Full article
(This article belongs to the Special Issue Soft Actuators and Robotics—2nd Edition)
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16 pages, 3657 KB  
Article
Development and Performance Evaluation of a Vision-Based Automated Oyster Size Classification System
by Jonghwan Baek, Seolha Kim, Chang-Hee Lee, Myeongsu Jeong, Jin-Ho Suh and Jaeyoul Lee
Inventions 2025, 10(5), 76; https://doi.org/10.3390/inventions10050076 - 27 Aug 2025
Viewed by 287
Abstract
This study presents the development and validation of an automated oyster classification system designed to classify oysters by size and place them into trays for freezing. Addressing limitations in conventional manual processing, the proposed system integrates a vision-based recognition algorithm and a delta [...] Read more.
This study presents the development and validation of an automated oyster classification system designed to classify oysters by size and place them into trays for freezing. Addressing limitations in conventional manual processing, the proposed system integrates a vision-based recognition algorithm and a delta robot (parallel robot) equipped with a soft gripper. The vision system identifies oyster size and optimal grasp points using image moment calculations, enhancing the accuracy of classification for irregularly shaped oysters. Experimental tests demonstrated classification and grasping success rates of 99%. A process simulation based on real industrial conditions revealed that seven units of the automated system are required to match the daily output of 7 tons achieved by 60 workers. When compared with a theoretical 100% success rate, the system showed a marginal production loss of 715 oysters and 15 trays. These results confirm the potential of the proposed system to improve consistency, reduce labor dependency, and increase productivity in oyster processing. Future work will focus on gripper design optimization and parameter tuning to further improve system stability and efficiency. Full article
(This article belongs to the Section Inventions and Innovation in Advanced Manufacturing)
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40 pages, 12110 KB  
Article
Comparative Benchmark of Sampling-Based and DRL Motion Planning Methods for Industrial Robotic Arms
by Ignacio Fidalgo Astorquia, Guillermo Villate-Castillo, Alberto Tellaeche and Juan-Ignacio Vazquez
Sensors 2025, 25(17), 5282; https://doi.org/10.3390/s25175282 - 25 Aug 2025
Viewed by 885
Abstract
This study presents a comprehensive comparison between classical sampling-based motion planners from the Open Motion Planning Library (OMPL) and a learning-based planner based on Soft Actor–Critic (SAC) for motion planning in industrial robotic arms. Using a UR3e robot equipped with an RG2 gripper, [...] Read more.
This study presents a comprehensive comparison between classical sampling-based motion planners from the Open Motion Planning Library (OMPL) and a learning-based planner based on Soft Actor–Critic (SAC) for motion planning in industrial robotic arms. Using a UR3e robot equipped with an RG2 gripper, we constructed a large-scale dataset of over 100,000 collision-free trajectories generated with MoveIt-integrated OMPL planners. These trajectories were used to train a DRL agent via curriculum learning and expert demonstrations. Both approaches were evaluated on key metrics such as planning time, success rate, and trajectory smoothness. Results show that the DRL-based planner achieves higher success rates and significantly lower planning times, producing more compact and deterministic trajectories. Time-optimal parameterization using TOPPRA ensured the dynamic feasibility of all trajectories. While classical planners retain advantages in zero-shot adaptability and environmental generality, our findings highlight the potential of DRL for real-time and high-throughput motion planning in industrial contexts. This work provides practical insights into the trade-offs between traditional and learning-based planning paradigms, paving the way for hybrid architectures that combine their strengths. Full article
(This article belongs to the Section Sensing and Imaging)
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19 pages, 5949 KB  
Article
Integrating a Soft Pneumatic Gripper in a Robotic System for High-Speed Stable Handling of Raw Oysters
by Yang Zhang and Zhongkui Wang
Foods 2025, 14(16), 2875; https://doi.org/10.3390/foods14162875 - 19 Aug 2025
Cited by 1 | Viewed by 409
Abstract
Pick-and-place handling of aquatic products (e.g., raw oyster) in packing processing remains manual, despite advances in soft robotic grippers as well as robotic systems that offer a path to automation in food production lines. In this study, we focused on the automation of [...] Read more.
Pick-and-place handling of aquatic products (e.g., raw oyster) in packing processing remains manual, despite advances in soft robotic grippers as well as robotic systems that offer a path to automation in food production lines. In this study, we focused on the automation of raw-oyster handling which can be achieved by a robotic system equipped with a soft robotic gripper. However, raw oysters are fragile and prone to large damage during robotic handling, while high-speed handling generates inertial effects. Minimizing the grasping force is thus essential to protect raw oysters, while preserving the grasping stability is required. To address, this study introduces and validates a robotic system equipped with a soft pneumatic gripper for raw-oyster handling task in food production lines. Finite element analysis (FEA) was employed to discuss the effect of gripper actuation pressure on finger deflection and gripper grasping force, revealing a trade-off: increasing actuation pressure improves stability but raises grasping force, whereas reducing actuation pressure causes excessive swing and tossing problems. An optimal actuation pressure of the soft gripper was identified as grasping stability and oyster integrity, minimizing swing while preventing excessive grasping force. Handling performance of the robotic system was experimentally evaluated with raw oysters under different actuation pressures and oyster orientations. Under the optimal actuation pressure confirmed in FEA, the robotic system achieved a handling success rate of 100% (15/15) without obvious misalignment and large damage of raw oysters, which confirmed its adaptability for high-speed, stable handling. This study offers a reference of robotic systems for handling fragile aquatic products and indicates that optimal actuation pressure can protect such products during robotic handling, thereby facilitating the automation of aquatic product processing. Full article
(This article belongs to the Section Food Systems)
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14 pages, 3994 KB  
Article
Fretting Behavior of Biomimetic-Textured Silicone Rubber Under Varying Wetting Conditions
by Tengfei Zhang, Jie Su, Liaoliang Ke, Sichun Bai and Guojun Yu
Materials 2025, 18(16), 3861; https://doi.org/10.3390/ma18163861 - 18 Aug 2025
Viewed by 416
Abstract
A textured surface can significantly enhance the tribological properties of a robotic soft gripper in wet environments. However, external disturbances such as wind, sound waves, water flow, and mechanical vibrations often lead to fretting contact on the soft gripper’s surface. This article imitates [...] Read more.
A textured surface can significantly enhance the tribological properties of a robotic soft gripper in wet environments. However, external disturbances such as wind, sound waves, water flow, and mechanical vibrations often lead to fretting contact on the soft gripper’s surface. This article imitates the toe pad texture of tree frogs, renowned for their strong climbing abilities, to prepare silicone rubber films with hexagonal textures of different sizes and experimentally studies their fretting behavior under both deionized water and silicone oil wetting conditions. The effects of texture size, normal force, wetting condition, displacement amplitude, and frequency on the fretting behaviors of silicone rubber films are discussed in detail. The results indicate that textured surfaces significantly enhance the coefficient of friction (COF) of silicone rubber under wetting conditions with a small normal force and high frequency. Furthermore, the larger the texture size, the more noticeable the increase in COF. Full article
(This article belongs to the Section Mechanics of Materials)
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17 pages, 10583 KB  
Article
Characterization and Optimization of a Differential System for Underactuated Robotic Grippers
by Sebastiano Angelella, Virginia Burini, Silvia Logozzo and Maria Cristina Valigi
Machines 2025, 13(8), 717; https://doi.org/10.3390/machines13080717 - 12 Aug 2025
Viewed by 384
Abstract
This paper delves into the potential of an optimized differential system within an underactuated tendon-driven soft robotic gripper, a crucial component that enhances the grasping abilities by allowing fingers to secure objects adapting to different shapes and geometries. The original version of the [...] Read more.
This paper delves into the potential of an optimized differential system within an underactuated tendon-driven soft robotic gripper, a crucial component that enhances the grasping abilities by allowing fingers to secure objects adapting to different shapes and geometries. The original version of the differential system exhibited a certain degree of deformability, which introduced some functional advantages. In particular, its flexibility allowed for more delicate grasping operations by acting as a force reducer and enabling a more gradual application of contact forces, an essential feature when handling fragile objects. Nonetheless, while these benefits are noteworthy, a rigid differential remains more effective for achieving firm and secure grasps. The primary goal of this study is to analyze the differential’s performance through FEM simulations and deformation experiments, assessing its structural behavior under various conditions. Additionally, the research explores an innovative differential geometry aimed at striking the ideal balance, ensuring a robust grasp while retaining a controlled degree of deformability. By refining the differential’s design, this study seeks to enhance the efficiency of underactuated soft robotic grippers, ultimately enhancing their capabilities in handling diverse objects ensuring a compliant and secure grasp with optimized efficiency. Full article
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16 pages, 23926 KB  
Article
Electrical Connector Assembly Based on Compliant Tactile Finger with Fingernail
by Wenhui Yang, Hongliang Zhao, Chengxiao He and Longhui Qin
Biomimetics 2025, 10(8), 512; https://doi.org/10.3390/biomimetics10080512 - 5 Aug 2025
Viewed by 593
Abstract
Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force–torque sensor installed at the wrist, which suffers from very limited perception capability [...] Read more.
Robotic assembly of electrical connectors enables the automation of high-efficiency production of electronic products. A rigid gripper is adopted as the end-effector by the majority of existing works with a force–torque sensor installed at the wrist, which suffers from very limited perception capability of the manipulated objects. Moreover, the grasping and movement actions, as well as the inconsistency between the robot base and the end-effector frame, tend to result in angular misalignment, usually leading to assembly failure. Bio-inspired by the human finger, we designed a tactile finger in this paper with three characteristics: (1) Compliance: A soft ‘skin’ layer provides passive compliance for plenty of manipulation actions, thus increasing the tolerance for alignment errors. (2) Tactile Perception: Two types of sensing elements are embedded into the soft skin to tactilely sense the involved contact status. (3) Enhanced manipulation force: A rigid fingernail is designed to enhance the manipulation force and enable potential delicate operations. Moreover, a tactile-based alignment algorithm is proposed to search for the optimal orientation angle about the z axis. In the application of U-disk insertion, the three characteristics are validated and a success rate of 100% is achieved, whose generalization capability is also validated through the assembly of three types of electrical connectors. Full article
(This article belongs to the Section Bioinspired Sensorics, Information Processing and Control)
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15 pages, 5248 KB  
Article
Bioinspired Hierarchical Soft Gripper with Hexagonal and Suction Interfaces for Strain-Guided Object Handling
by Junho Lee, Junwon Jang, Taeyoung Chang, Yong Jin Jeong, Young Hwan Park, Jeong Tae Seo and Da Wan Kim
Biomimetics 2025, 10(8), 510; https://doi.org/10.3390/biomimetics10080510 - 4 Aug 2025
Viewed by 635
Abstract
Bioinspired soft adhesive systems capable of stable and intelligent object manipulation are critical for next-generation robotics. In this study, a soft gripper combining an octopus-inspired suction mechanism with a frog-inspired hexagonal friction pattern was developed to enhance adhesion performance under diverse surface conditions [...] Read more.
Bioinspired soft adhesive systems capable of stable and intelligent object manipulation are critical for next-generation robotics. In this study, a soft gripper combining an octopus-inspired suction mechanism with a frog-inspired hexagonal friction pattern was developed to enhance adhesion performance under diverse surface conditions and orientations. The hexagonal pattern, inspired by frog toe pads, contributed to improved stability against tilting and shear forces. The integrated strain gauge enabled real-time monitoring of gripping states and facilitated the detection of contact location and changes in load distribution during manipulation. The system demonstrated robust adhesion under both dry and wet conditions, with adaptability to various object geometries and inclinations. These results suggest broad potential for bioinspired gripping platforms in fields such as collaborative robotics, medical tools, and underwater systems. Full article
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18 pages, 16316 KB  
Article
AntGrip—Boosting Parallel Plate Gripper Performance Inspired by the Internal Hairs of Ant Mandibles
by Mohamed Sorour and Barbara Webb
Robotics 2025, 14(8), 105; https://doi.org/10.3390/robotics14080105 - 30 Jul 2025
Viewed by 618
Abstract
Ants use their mandibles—effectively a two-finger gripper—for a wide range of grasping activities. Here, we investigate whether mimicking the internal hairs found on ant mandibles can improve performance of a two-finger parallel plate robot gripper. With bin-picking applications in mind, the gripper fingers [...] Read more.
Ants use their mandibles—effectively a two-finger gripper—for a wide range of grasping activities. Here, we investigate whether mimicking the internal hairs found on ant mandibles can improve performance of a two-finger parallel plate robot gripper. With bin-picking applications in mind, the gripper fingers are long and slim, with interchangeable soft gripping pads that can be hairy or hairless. A total of 2400 video-documented experiments have been conducted, comparing hairless to hairy pads with different hair patterns. Simply by adding hairs, the grasp success rate was increased by at least 29%, and the number of objects that remain securely gripped during manipulation more than doubled. This result not only advances the state of the art in grasping technology, but also provides novel insight into the mechanical role of mandible hairs in ant biology. Full article
(This article belongs to the Section Intelligent Robots and Mechatronics)
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25 pages, 8282 KB  
Article
Performance Evaluation of Robotic Harvester with Integrated Real-Time Perception and Path Planning for Dwarf Hedge-Planted Apple Orchard
by Tantan Jin, Xiongzhe Han, Pingan Wang, Yang Lyu, Eunha Chang, Haetnim Jeong and Lirong Xiang
Agriculture 2025, 15(15), 1593; https://doi.org/10.3390/agriculture15151593 - 24 Jul 2025
Viewed by 635
Abstract
Apple harvesting faces increasing challenges owing to rising labor costs and the limited seasonal workforce availability, highlighting the need for robotic harvesting solutions in precision agriculture. This study presents a 6-DOF robotic arm system designed for harvesting in dwarf hedge-planted orchards, featuring a [...] Read more.
Apple harvesting faces increasing challenges owing to rising labor costs and the limited seasonal workforce availability, highlighting the need for robotic harvesting solutions in precision agriculture. This study presents a 6-DOF robotic arm system designed for harvesting in dwarf hedge-planted orchards, featuring a lightweight perception module, a task-adaptive motion planner, and an adaptive soft gripper. A lightweight approach was introduced by integrating the Faster module within the C2f module of the You Only Look Once (YOLO) v8n architecture to optimize the real-time apple detection efficiency. For motion planning, a Dynamic Temperature Simplified Transition Adaptive Cost Bidirectional Transition-Based Rapidly Exploring Random Tree (DSA-BiTRRT) algorithm was developed, demonstrating significant improvements in the path planning performance. The adaptive soft gripper was evaluated for its detachment and load-bearing capacities. Field experiments revealed that the direct-pull method at 150 mN·m torque outperformed the rotation-pull method at both 100 mN·m and 150 mN·m. A custom control system integrating all components was validated in partially controlled orchards, where obstacle clearance and thinning were conducted to ensure operation safety. Tests conducted on 80 apples showed a 52.5% detachment success rate and a 47.5% overall harvesting success rate, with average detachment and full-cycle times of 7.7 s and 15.3 s per apple, respectively. These results highlight the system’s potential for advancing robotic fruit harvesting and contribute to the ongoing development of autonomous agricultural technologies. Full article
(This article belongs to the Special Issue Agricultural Machinery and Technology for Fruit Orchard Management)
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18 pages, 24429 KB  
Article
Design and Experimental Validation of a 3D-Printed Two-Finger Gripper with a V-Shaped Profile for Lightweight Waste Collection
by Mahboobe Habibi, Giuseppe Sutera, Dario Calogero Guastella and Giovanni Muscato
Robotics 2025, 14(7), 87; https://doi.org/10.3390/robotics14070087 - 25 Jun 2025
Cited by 1 | Viewed by 554
Abstract
This study presents the design, fabrication, and experimental validation of a two-finger robotic gripper featuring a 135° V-shaped fingertip profile tailored for lightweight waste collection in laboratory-scale environmental robotics. The gripper was developed with a strong emphasis on cost-effectiveness and manufacturability, utilizing a [...] Read more.
This study presents the design, fabrication, and experimental validation of a two-finger robotic gripper featuring a 135° V-shaped fingertip profile tailored for lightweight waste collection in laboratory-scale environmental robotics. The gripper was developed with a strong emphasis on cost-effectiveness and manufacturability, utilizing a desktop 3D printer and off-the-shelf servomotors. A four-bar linkage mechanism enables parallel jaw motion and ensures stable surface contact during grasping, achieving a maximum opening range of 71.5 mm to accommodate common cylindrical objects. To validate structural integrity, finite element analysis (FEA) was conducted under a 0.6 kg load, yielding a safety factor of 3.5 and a peak von Mises stress of 12.75 MPa—well below the material yield limit of PLA. Experimental testing demonstrated grasp success rates of up to 80 percent for typical waste items, including bottles, disposable cups, and plastic bags. While the gripper performs reliably with rigid and semi-rigid objects, further improvements are needed for handling highly deformable materials such as thin films or soft bags. The proposed design offers significant advantages in terms of rapid prototyping (a print time of approximately 10 h), modularity, and low manufacturing cost (with an estimated in-house material cost of USD 20 to 40). It provides a practical and accessible solution for small-scale robotic waste-collection tasks and serves as a foundation for future developments in affordable, application-specific grippers. Full article
(This article belongs to the Section Intelligent Robots and Mechatronics)
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17 pages, 3934 KB  
Article
A Piezoelectric Sensor Based on MWCNT-Enhanced Polyvinyl Chloride Gel for Contact Perception of Grippers
by Qiyun Zhong, Qingsong He, Diyi Liu, Xinyu Lu, Siyuan Liu, Yuze Ye and Yefu Wang
Biomimetics 2025, 10(6), 363; https://doi.org/10.3390/biomimetics10060363 - 3 Jun 2025
Cited by 1 | Viewed by 711
Abstract
In contrast to traditional hydrogels, which are susceptible to water evaporation and structural degradation, non-hydrogel materials are engineered for superior stability and consistent performance. Here, we report an innovative piezoelectric polyvinyl chloride/multi-walled carbon nanotube polymer gel (PVC/MWCNT polymer gel, PMPG) with exceptional linearity [...] Read more.
In contrast to traditional hydrogels, which are susceptible to water evaporation and structural degradation, non-hydrogel materials are engineered for superior stability and consistent performance. Here, we report an innovative piezoelectric polyvinyl chloride/multi-walled carbon nanotube polymer gel (PVC/MWCNT polymer gel, PMPG) with exceptional linearity (as low as 1.31%), high sensitivity (50–310.17 mV), rapid response (172–189 ms), and thermal stability. Under strain induction, ordered rearrangement of dipoles in PMPG and the enhancement of MWCNTs generate a potential difference. Increasing MWCNT content enhances output voltage, sensitivity, conductivity, maximum stress, Young’s modulus, and toughness, while reducing nonlinear error. Higher dibutyl adipate (DBA) content increases output voltage and slightly improves sensitivity but decreases mechanical strength. The optimal PMPG (PVC:DBA = 1:5, 1 wt% MWCNTs) exhibited outstanding performance. It exhibits a nonlinear error as low as 1.31%, a conductivity of 25.4 μS/cm, an 80% compressive strain tolerance (273 kPa stress), and dimensional stability for 90 days in air. By integrating PMPG with machine learning algorithms, soft robotic grippers gain advanced contact perception capabilities, enabling applications in medicine, rescue, exploration, and other fields requiring fine manipulation and adaptability. This work highlights PMPG’s potential as a stable, high-performance material for soft robotics and beyond. Full article
(This article belongs to the Special Issue Bioinspired Nature-Based Adhesives: Design and Applications)
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26 pages, 2959 KB  
Review
Intelligent Recognition and Automated Production of Chili Peppers: A Review Addressing Varietal Diversity and Technological Requirements
by Sheng Tai, Zhong Tang, Bin Li, Shiguo Wang and Xiaohu Guo
Agriculture 2025, 15(11), 1200; https://doi.org/10.3390/agriculture15111200 - 31 May 2025
Cited by 4 | Viewed by 1243
Abstract
Chili pepper (Capsicum annuum L.), a globally important economic crop, faces production challenges characterized by high labor intensity, cost, and inefficiency. Intelligent technologies offer key opportunities for sector transformation. This review begins by outlining the diversity of major chili pepper cultivars, differences [...] Read more.
Chili pepper (Capsicum annuum L.), a globally important economic crop, faces production challenges characterized by high labor intensity, cost, and inefficiency. Intelligent technologies offer key opportunities for sector transformation. This review begins by outlining the diversity of major chili pepper cultivars, differences in key quality indicators, and the resulting specific harvesting needs. It then reviews recent progress in intelligent perception, recognition, and automation within the chili pepper industry. For perception and recognition, the review covers the evolution from traditional image processing to deep learning-based methods (e.g., YOLO and Mask R-CNN achieving a mAP > 90% in specific studies) for pepper detection, segmentation, and fine-grained cultivar identification, analyzing the performance and optimization in complex environments. In terms of automation, we systematically discuss the principles and feasibility of different mechanized harvesting machines, consider the potential of vision-based keypoint detection for the point localization of picking, and explore motion planning and control for harvesting robots (e.g., robotic systems incorporating diverse end-effectors like soft grippers or cutting mechanisms and motion planning algorithms such as RRT) as well as seed cleaning/separation techniques and simulations (e.g., CFD and DEM) for equipment optimization. The main current research challenges are listed including the environmental adaptability/robustness, efficiency/real-time performance, multi-cultivar adaptability/flexibility, system integration, and cost-effectiveness. Finally, future directions are given (e.g., multimodal sensor fusion, lightweight models, and edge computing applications) in the hope of guiding the intelligent growth of the chili pepper industry. Full article
(This article belongs to the Section Artificial Intelligence and Digital Agriculture)
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25 pages, 13985 KB  
Article
A Low-Cost Prototype of a Soft–Rigid Hybrid Pneumatic Anthropomorphic Gripper for Testing Tactile Sensor Arrays
by Rafał Andrejczuk, Moritz Scharff, Junhao Ni, Andreas Richter and Ernst-Friedrich Markus Vorrath
Actuators 2025, 14(5), 252; https://doi.org/10.3390/act14050252 - 17 May 2025
Viewed by 1167
Abstract
Soft anthropomorphic robotic grippers are attractive because of their inherent compliance, allowing them to adapt to the shape of grasped objects and the overload protection needed for safe human–robot interaction or gripping delicate objects with sophisticated control. The anthropomorphic design allows the gripper [...] Read more.
Soft anthropomorphic robotic grippers are attractive because of their inherent compliance, allowing them to adapt to the shape of grasped objects and the overload protection needed for safe human–robot interaction or gripping delicate objects with sophisticated control. The anthropomorphic design allows the gripper to benefit from the biological evolution of the human hand to create a multi-functional robotic end effector. Entirely soft grippers could be more efficient because they yield under high loads. A trending solution is a hybrid gripper combining soft and rigid elements. This work describes a prototype of an anthropomorphic, underactuated five-finger gripper with a direct pneumatic drive from soft bending actuators and an integrated resistive tactile sensor array. It is a hybrid construction with soft robotic structures and rigid skeletal elements, which reinforce the body, focus the direction of the actuator’s movement, and make the finger joints follow the forward kinematics. The hand is equipped with a resistive tactile dielectric elastomer sensor array that directly triggers the hand’s actuation in the sense of reflexes. The hand can execute precision grips with two and three fingers, as well as lateral grip and strong grip types. The softness of the actuation allows the finger to adapt to the shape of the objects. Full article
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