Search Results (4,385)

Methane pyrolysis produces hydrogen (H₂) with solid carbon black as a co-product, eliminating direct CO₂ emissions and enabling a low-carbon supply when combined with renewable or low-carbon heat sources. In this study, we propose a hybrid geothermal pyrolysis configuration in which an enhanced geothermal system (EGS) provides base-load preheating and isothermal holding, while either electrical or solar–thermal input supplies the final temperature rise to the catalytic set-point. The work addresses four main objectives: (i) integrating field-scale geothermal operating envelopes to define heat-integration targets and duty splits; (ii) assessing scalability through high-pressure reactor design, thermal management, and carbon separation strategies that preserve co-product value; (iii) developing a techno-economic analysis (TEA) framework that lists CAPEX and OPEX, incorporates carbon pricing and credits, and evaluates dual-product economics for hydrogen and carbon black; and (iv) reorganizing state-of-the-art advances chronologically, linking molten media demonstrations, catalyst development, and integration studies. The process synthesis shows that allocating geothermal heat to the largest heat-capacity streams (feed, recycle, and melt/salt hold) reduces electric top-up demand and stabilizes reactor operation, thereby mitigating coking, sintering, and broad particle size distributions. High-pressure operation improves the hydrogen yield and equipment compactness, but it also requires corrosion-resistant materials and careful thermal-stress management. The TEA indicates that the levelized cost of hydrogen is primarily influenced by two factors: (a) electric duty and the carbon intensity of power, and (b) the achievable price and specifications of the carbon co-product. Secondary drivers include the methane price, geothermal capacity factor, and overall conversion and selectivity. Overall, geothermal-assisted methane pyrolysis emerges as a practical pathway to turquoise hydrogen, if the carbon quality is maintained and heat integration is optimized. The study offers design principles and reporting guidelines intended to accelerate pilot-scale deployment. Full article

When exposed to high contact pressure and shear conditions, the sliding and/or rolling contact interfaces of moving mechanical systems can experience significant friction and wear losses, thereby impairing their efficiency, reliability, and environmental sustainability. Traditionally, these losses have been minimized using high-performance solid and liquid lubricants or surface engineering techniques like physical and chemical vapor deposition. However, increasingly harsh operating conditions of more advanced mechanical systems (including wind turbines, space mechanisms, electric vehicle drivetrains, etc.) render such traditional methods less effective or impractical over the long term. Looking ahead, an emerging and complementary solution could be tribocatalysis, a process that spontaneously triggers the formation of nanocarbon-based tribofilms in situ and on demand at lubricated interfaces, significantly reducing friction and wear even without the use of high-performance additives. These films often comprise a wide range of amorphous or disordered carbons, crystalline graphite, graphene, nano-onions, nanotubes, and other carbon nanostructures known for their outstanding friction and wear properties under the most demanding tribological conditions. This review highlights recent advances in understanding the underlying mechanisms involved in forming these carbon-based tribofilms, along with their potential applications in real-world mechanical systems. These examples underscore the scientific significance and industrial potential of tribocatalysis in further enhancing the efficiency, reliability, and environmental sustainability of future mechanical systems. Full article

Today, hydrogen is already widely regarded as up-and-coming source of energy. It is essential to meet energy needs while reducing environmental pollution, since it has a high energy capacity and does not emit carbon oxide when burned. However, for the widespread application of hydrogen energy, it is necessary to search new technical solutions for both its production and storage. A promising effective and cost-efficient method of hydrogen generation and storage can be the use of solid materials, including nanomaterials in which chemical or physical adsorption of hydrogen occurs. Focusing on the recommendations of the DOE, the search is underway for materials with high gravimetric capacity more than 6.5% wt% and in which sorption and release of hydrogen occurs at temperatures from −20 to +100 °C and normal pressure. This review aims to summarize research on hydrogen generation and storage using silicon nanostructures and silicon composites. Hydrogen generation has been observed in Si nanoparticles, porous Si, and Si nanowires. Regardless of their size and surface chemistry, the silicon nanocrystals interact with water/alcohol solutions, resulting in their complete oxidation, the hydrolysis of water, and the generation of hydrogen. In addition, porous Si nanostructures exhibit a large internal specific surface area covered by SiH_x bonds. A key advantage of porous Si nanostructures is their ability to release molecular hydrogen through the thermal decomposition of SiHx groups or in interaction with water/alkali. The review also covers simulations and theoretical modeling of H₂ generation and storage in silicon nanostructures. Using hydrogen with fuel cells could replace Li-ion batteries in drones and mobile gadgets as more efficient. Finally, some recent applications, including the potential use of Si-based agents as hydrogen sources to address issues associated with new approaches for antioxidative therapy. Hydrogen acts as a powerful antioxidant, specifically targeting harmful ROS such as hydroxyl radicals. Antioxidant therapy using hydrogen (often termed hydrogen medicine) has shown promise in alleviating the pathology of various diseases, including brain ischemia–reperfusion injury, Parkinson’s disease, and hepatitis. Full article

Waste management poses escalating threats to environmental sustainability, particularly with municipal solid waste (MSW) growth. Incineration, a widely adopted method for reducing waste volume, produces millions of tons of municipal solid waste incineration fly ash (MSWIFA) each year. Despite its high toxicity and classification as a hazardous solid waste, its ultrafine particle size and pozzolanic activity offer potential for its use in construction materials. In this study, MSWIFA was used to replace 6%, 12%, 18% and 24% of cementitious materials, and the effect of MSWIFA substitution rate on the workability, mechanical properties, microstructure, and durability of UHPC was studied. Furthermore, the study assessed the solidification capacity of the UHPC for heavy metal ions and quantitatively analyzed its eco-economic benefits. The results show that, under standard curing conditions, substituting 12% of cementitious materials with MSWIFA significantly modified UHPC hydration, shortened setting time, reduced fluidity, and increased wet packing density. The 28-day compressive strength reached 134.63 MPa, comparable to the control group. Concurrently, fluidity, durability, and heavy metal leaching all met the required standards, with energy consumption reduced by 14.86%, carbon emissions lowered by 12.76%, and economic costs decreased by 6.41%. This study provides a feasible solution for recycling MSWIFA into non-hazardous concrete, facilitating sustainable hazardous waste management and mitigating heavy metal-related environmental pollution. Full article

Stricter requirements on nutrient removal in wastewater treatment are being imposed by rapid urbanization and tightening water-quality standards. Despite their excellent solid–liquid separation and effective biological treatment, MBRs in conventional operation remain hindered by membrane fouling, limited robustness to influent variability, and elevated energy consumption. In recent years, precise process control and resource-oriented operation have been enabled by the integration of artificial intelligence (AI) with MBRs. Advances in four areas are synthesized in this review: optimization of MBR control architectures, intelligent adaptation to multi-source wastewater, regulation of membrane operating parameters, and enhancement of nitrogen and phosphorus removal. According to reported studies, increases in total nitrogen and total phosphorus removal have been achieved by AI-driven strategies while energy use and operating costs have been reduced; under heterogeneous influent and dynamic operating conditions, stronger generalization and more effective real-time regulation have been demonstrated relative to traditional approaches. For large-scale deployment, key challenges are identified as improvements in model interpretability and applicability, the overcoming of data silos, and the realization of multi-objective collaborative optimization. Addressing these challenges is regarded as central to the realization of robust, scalable, and low-carbon intelligent wastewater treatment. Full article

Geopolymers, as a novel class of low-carbon and eco-friendly cementitious material, exhibit outstanding durability and promote the resource utilization of industrial solid wastes. However, as a promising alternative to ordinary Portland cement, its susceptibility to carbonation-induced degradation may limit its widespread application. To address this challenge, this study systematically examined the effects of magnesium oxide (MgO) content and the metakaolin-to-fly ash ratio on the carbonation performance, mechanical properties, pH value, and microstructures of metakaolin–fly ash-based (MF-based) geopolymer pastes. The findings revealed that an increase in the fly ash ratio correlated with a decline in the compressive strength of MF-based geopolymer pastes. Conversely, the incorporation of MgO significantly enhanced the compressive strength, with higher fly ash ratios leading to more substantial improvements in strength. Furthermore, the addition of MgO and fly ash effectively mitigated the penetration of carbonation and the associated decrease in the pH value of the MF-based geopolymer pastes. Specifically, compared to the control group without MgO (M8F2-0%), MF-based geopolymer pastes with 4% and 8% MgO additions exhibited reductions in carbonation depth of 69.4% and 80.4%, respectively, after 28 days of carbonation, while pH values were observed to be 1.22 and 1.15 units higher, respectively. Additionally, microscopic structural analysis revealed that the inclusion of MgO resulted in a reduction in pore size, porosity, and mean pore diameter within the geopolymer pastes. This improvement was mainly attributed to the promotion of hydration processes by MgO, leading to the formation of fine Mg(OH)₂ crystals within the high-alkalinity pore solution, which enhances microstructural densification. In conclusion, the incorporation of MgO significantly improves the carbonation resistance and mechanical performance of MF-based geopolymers. It is recommended that future studies explore the long-term performance under combined environmental actions and evaluate the economic and environmental benefits of MgO-modified geopolymers for large-scale applications. Full article

The paper presents experimental results for a modified pulsed plasma thruster (PPT) with solid propellant, using a coaxial anode–cathode design. Graphite from pencil leads served as propellant, and a tungsten trigger electrode was tested to reduce carbonization effects. Experiments were performed in a vacuum chamber at 0.001 Pa, employing diagnostics such as discharge current/voltage recording, power measurement, ballistic pendulum, time-of-flight (TOF) method, and a Faraday cup. Current and voltage waveforms matched an oscillatory RLC circuit with variable plasma channel resistance. Key discharge parameters were measured, including current pulse duration/amplitude and plasma channel formation/decay dynamics. Impulse bit values, obtained with a ballistic pendulum, reached up to 8.5 μN·s. Increasing trigger capacitor capacitance reduced thrust due to unstable “pre-plasma” formation and partial pre-discharge energy loss. Using TOF and Faraday cup diagnostics, plasma front velocity, ion current amplitude, current density, and ion concentration were determined. Tungsten electrodes produced lower charged particle concentrations than graphite but offered better adhesion resistance, minimal carbonization, and stable long-term performance. The findings support optimizing trigger electrode materials and PPT operating modes to extend lifetime and stabilize thrust output. Full article

This study presents a comprehensive morphological and structural analysis of carbon materials produced via simple thermal methane pyrolysis conducted under laboratory conditions in a quartz reactor without the use of catalysts. The process, carried out at 1000 °C, achieved moderate methane conversion (36.5%), process efficiency (36.1%), and very high selectivity (98.9%) towards hydrogen production, highlighting its potential as a CO₂-free hydrogen generation method. Distinct carbon morphologies were observed depending on the formation areas within the reactor: a predominant flake-like silver carbon formed on reactor walls at temperatures between 600 and 980 °C (accounting for 91% of the solid product) and a minor powdery carbon formed near 980–1000 °C (9% of the solids). The powdery carbon exhibited a high specific surface area (125.3 m²/g), substantial mesoporosity (60%), and porous spherical aggregates, indicating an amorphous structure. In contrast, flake-like carbon demonstrated a low surface area (1.99 m²/g), high structural order confirmed by Raman spectroscopy, and superior thermal stability, making it suitable for advanced applications requiring mechanical robustness. Additionally, polycyclic aromatic hydrocarbons were detected in cooler zones of the reactor, suggesting side reactions in low-temperature areas. The study underscores the impact of temperature zones on carbon structure and properties, emphasizing the importance of precise thermal control to tailor carbon materials for diverse industrial applications while producing clean hydrogen. Full article

Modifying lubricants with hard material particles improves lubricant performance by allowing the particles to penetrate the contact area and separate the contacting surfaces. The use of solid particles as additives in fluid lubricants presents a promising avenue for providing effective lubrication under high loads in sheet metal forming. This article presents the results of friction tests using the bending under tension friction tribotester. Low-carbon DC01 steel sheets were used as the test material. The main goal of the study was to determine the effect of lubricant modification by adding MoS₂ and SiO₂ particles and the modification of 145Cr6 steel countersamples on the coefficient of friction (CoF), changes in friction-induced surface roughness and friction mechanisms. The surfaces of the countersamples were modified using electron beam melting and the ion implantation of lead (IPb). It was found that increasing the SiO₂ and MoS₂ content in DC01/145Cr6 and DC01/IPb contacts under base oil lubrication conditions resulted in a decrease in the CoF value. For the countersample subjected to electron beam melting, considering all friction conditions, the CoF decreased between 31.9% and 37.5%. Full article

Fe-CNT composites were synthesized via mechanical ball milling, incorporating varying amounts of carbon nanotubes (CNTs) into iron powder at concentrations of 1wt%, 2wt%, and 3wt%. The impact of different CNT contents on the phase structure, microstructure, and magnetic properties of the composites was examined. Raman spectroscopy and X-ray diffraction (XRD) analyses revealed that despite some damage, CNTs retained a predominantly one-dimensional nanostructure post-ball milling. Moreover, an increase in CNT content led to a gradual rise in grain size and lattice strain of the iron powder, attributed to the formation of solid solutions and iron–carbon compounds. Scanning electron microscopy (SEM) observations demonstrated that the majority of CNTs were integrated within the iron matrix particles, with a minority either partially embedded or entirely unembedded on the iron powder surface. With higher CNT concentrations, local CNT agglomeration emerged and intensified. Vibrating sample magnetometer (VSM) measurements indicated that Fe-CNT composites exhibited enhanced saturation magnetization (2.25%) and reduced coercivity (91.74%) compared to pure iron, underscoring the potential of CNTs in enhancing the magnetic properties of iron powder. Full article

Steel products play an important role in daily production and life as a common production material. Currently, the quality of steel products is judged by manual experience. However, various inspection criteria employed by human operators and complex factors and mechanisms in the steelmaking process may lead to inaccuracies. To address these issues, we propose a learning-based method for steel quality prediction, which is named DRBoost,based on multiple machine learning techniques, including Decision tree, Random forest, and the LSBoost algorithm. In our method, the decision tree clearly captures the nonlinear relationships between features and serves as a solid baseline for making preliminary predictions. Random forest enhances the model’s robustness and avoids overfitting by aggregating multiple decision trees. LSBoost uses gradient descent training to assign contribution coefficients to different kinds of raw materials to obtain more accurate predictions. Five key chemical elements, including carbon, silicon, manganese, phosphorus, and sulfur, which significantly influence the major performance characteristics of steel products, are selected. Steel quality prediction is conducted by predicting the contents of these chemical elements. Multiple models are constructed to predict the contents of five key chemical elements in steel products. These models are symmetrically complementary, meeting the requirements of different production scenarios and forming a more accurate and universal method for predicting the steel product’s quality. In addition, the prediction method provides a symmetric quality control system for steel product production. Experimental evaluations are conducted based on a dataset of 2012 samples from a steel plant in Liaoning Province, China. The input variables include various raw material usages, while the outputs are the content of five key chemical elements that influence the quality of steel products. The experimental results show that the models demonstrate their advantages in different performance metrics and are applicable to practical steelmaking scenarios. Full article

Given that the stock of coal gangue is increasing annually, and especially considering the problem of resource utilization after the spontaneous combustion of coal gangue accumulations with large thickness, the post-spontaneous combustion of coal gangue (SC coal gangue) from Yangquan, Shanxi, was selected as a research object. After crushing and screening, SC coal gangue was used as a coarse and fine aggregate, and through concrete mix design and a trial mix of concrete and mix ratio adjustment, concrete of strength grade C20 was obtained. Through experiments, the strength, elastic modulus, frost resistance, carbonation depth and other performance indicators of the concrete were measured. Using the SC coal gangue concrete, a 20 mm thick SC coal gangue panel was designed and manufactured. Through experimental tests, the bearing capacity, hanging force, impact resistance, impermeability and other properties of the board met the requirements of the relevant standards for building wallboard. For the SC coal gangue panel composite rock wool, its heat transfer coefficient decreased by 34.0%, air sound insulation was $\ge 45 \mathrm{d}\mathrm{B}$, and the self-weight of the external wallboard was reduced by 37.5%, so the related performance was better than the requirements of the current standard. The research results have been successfully applied to an office building project in Shanxi, China. Using SC coal gangue to make the external wallboard of the building, the reduction and recycling of solid waste are realized. In addition, the production of wall panels has been industrialized, thereby improving the construction efficiency. Full article

The karst landscape of Trenggalek Regency, located in several sub-districts including Dongko, Kampak, and Watulimo, is shaped by the Wonosari Formation and is characterized by springs and underground rivers. Due to water scarcity in the region, local communities heavily depend on these natural water sources. This study assesses the groundwater quality of 16 springs and 20 underground rivers to evaluate their suitability for consumption and associated health risks. Using the groundwater quality index (GWQI), human health risk assessment (HHRA), and statistical methods, various physicochemical parameters were analyzed, including pH, total dissolved solids (TDS), electrical conductivity (EC), and concentrations of iron (Fe²⁺), manganese (Mn²⁺), calcium carbonate (CaCO₃), and sulfate (SO₄). Water generally meets the World Health Organization standards for safe drinking. However, correlation analysis reveals notable mineral dissolution and possible anthropogenic influence. TDS strongly correlates with EC (r = 0.97), while Fe²⁺ shows significant relationships with Mn and TDS. Conversely, CaCO₃ shows a negative correlation with EC and TDS, suggesting alternative sources beyond rock weathering. The HHRA indicates higher non-carcinogenic health risks from Fe²⁺ contamination in underground rivers compared to springs. The study’s novelty comes in its integrated assessment of groundwater quality and health hazards in Trenggalek’s karst region, which uses GWQI, HHRA, and statistical analysis to show geochemical interactions and highlight iron-related health issues in underground rivers. Full article

Cordyceps militaris (C. militaris) is a medicinal fungus renowned for its diverse therapeutic properties, largely attributed to bioactive compounds such as cordycepin, polysaccharides, adenosine, D-mannitol, carotenoids, and ergosterol. However, the production and composition of these metabolites are highly influenced by cultivation conditions, highlighting the need for systematic optimization strategies. This review synthesizes current findings on how nutritional factors—including carbon and nitrogen sources, their ratios, and trace elements—and environmental parameters such as oxygen availability, pH, temperature, and light regulate C. militaris metabolite biosynthesis. The impacts of solid-state fermentation (using grains, insects, and agro-industrial residues) and liquid state fermentation (submerged and surface cultures) are compared, with attention to their roles in mycelial growth, fruiting body formation, and secondary metabolite production. Special emphasis is placed on mixed grain–insect substrates and light regulation, which have emerged as promising methods to enhance cordycepin accumulation. Beyond summarizing advances, this review also identifies key knowledge gaps that must be addressed: (i) the incomplete understanding of metabolite regulatory networks, (ii) the absence of standardized cultivation protocols, and (iii) unresolved challenges in scale-up, including oxygen transfer, foam control, and downstream processing. We propose that future research should integrate multi-omics approaches with bioprocess engineering to overcome these limitations. Collectively, this review highlights both current progress and remaining challenges, providing a roadmap for advancing the sustainable, scalable, and application-driven production of bioactive compounds from C. militaris. Full article

The increasing share of renewable energy sources in power grids demands greater load flexibility from thermal power plants. Circulating Fluidized Bed (CFB) combustion systems, while offering fuel flexibility and high thermal inertia, face challenges in maintaining hydrodynamic and thermal stability during load transitions. This study investigates partial flue gas recirculation (FGR) as a strategy to enhance short-term load flexibility in a 1 MW_th CFB pilot plant fired exclusively with solid recovered fuel. Two experimental test series were conducted. Under conventional operation, where fuel and fluidization air are reduced proportionally, load reductions to 86% and 80% led to operating regime shift. Particle entrainment from the riser to the freeboard and loop seal decreased, circulation weakened, and the temperature difference between bed and freeboard zone increased by 71 K. Grace diagram analysis confirmed that the system approached the boundary of the circulating regime. In contrast, the partial FGR strategy maintained total fluidization rates by replacing part of the combustion air with recirculated flue gas. This stabilized pressure conditions, sustained particle circulation, and limited the increase in the temperature difference to just 7 K. Heat extraction in the freeboard remained constant or improved, despite slightly lower flue gas temperatures. While partial FGR introduces a minor efficiency loss due to the reheating of recirculated gases, it significantly enhances combustion stability and enables low-load operation without compromising fluidization quality. These findings demonstrate the potential of partial FGR as a control strategy for flexible, waste-fueled CFB systems and supports its application in future low-carbon energy systems. Full article