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Keywords = static plate load test

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23 pages, 15416 KB  
Article
Experimental and Analytical Study of a Segmented Buckling Restrained Brace
by Shuai Xu, Yuchao Yin, Yanyan Liu, Xiuli Wang, Wei Wang and Yan Li
Buildings 2025, 15(19), 3564; https://doi.org/10.3390/buildings15193564 - 2 Oct 2025
Abstract
Buckling-restrained braces (BRBs) are widely recognized as effective energy-dissipation components that enhance the seismic resilience of structures. This study introduces a segmented buckling-restrained brace (S-BRB), composed of a Q235 steel core plate, restraining members, limiting plates, and bolts. A prototype S-BRB was designed, [...] Read more.
Buckling-restrained braces (BRBs) are widely recognized as effective energy-dissipation components that enhance the seismic resilience of structures. This study introduces a segmented buckling-restrained brace (S-BRB), composed of a Q235 steel core plate, restraining members, limiting plates, and bolts. A prototype S-BRB was designed, fabricated, and tested under quasi-static loading to investigate its failure mechanisms and hysteretic behavior. A corresponding numerical model was developed in ABAQUS to further evaluate its seismic performance. Test results demonstrate that the limiting plates effectively restrict the deformation of each core plate segment, enabling progressive yielding and preventing premature fracture at weaker sections. The S-BRB exhibited stable hysteretic loops, excellent energy-dissipation capacity, and strong deformation ability. Overall, the S-BRB shows reliable seismic behavior and adaptability in design, indicating strong potential for meeting practical seismic performance requirements. Full article
(This article belongs to the Section Building Structures)
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20 pages, 16544 KB  
Article
Investigation on Static Performance of Piers Assembled with Steel Cap Beams and Single Concrete Columns
by Chong Shen, Qingtian Su, Sizhe Wang and Fawas. O. Matanmi
Buildings 2025, 15(19), 3476; https://doi.org/10.3390/buildings15193476 - 26 Sep 2025
Abstract
To reduce the weight of prefabricated cap beams, a new type of hybrid pier with a steel cap beam and single concrete column with an innovative flange–rebar–ultra-high-performance concrete (UHPC) connection structure is proposed in this paper. Focusing on the static performance of hybrid [...] Read more.
To reduce the weight of prefabricated cap beams, a new type of hybrid pier with a steel cap beam and single concrete column with an innovative flange–rebar–ultra-high-performance concrete (UHPC) connection structure is proposed in this paper. Focusing on the static performance of hybrid piers, a specimen with a geometric similarity ratio of 1:4 was fabricated for testing. The results showed that the ultimate load-bearing capacity reached 960 kN, and the failure mode was characterized by an obvious overall vertical displacement of 70.2 mm at the cantilever end, accompanied by local buckling in the webs between transversal diaphragms and ribs. Due to the varying-thickness design, longitudinal strains were comparable between the middle section (thin plates) and the root section (thick plates) of the cantilever beam, showing a trend of an initial increase followed by a decrease from the end of the cantilever beam to the road centerline. Meanwhile, the cross-sections of the connection joint and concrete column transformed from overall compression to eccentric compression during the test. At the ultimate state, their steel structures remained elastic, with no obvious damage in the concrete or UHPC, verifying good load-bearing capacity. Furthermore, the finite element analysis showed the new connection joint and construction method of hinged-to-rigid could reduce the column top concrete compressive stress by 18–54%, tensile stress by 11–68%, and steel cap beam Mises stress by 10%. Finally, based on the experimental and numerical studies, the safety reserve coefficient of the new hybrid pier was over 2.7. Full article
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14 pages, 2926 KB  
Article
A Dual-Thread Lag–Locking Screw Enhances Single Lateral Plate Fixation in Bicondylar Tibial Plateau Fractures: A Biomechanical Study
by Ya-Han Chan, Hsuan-Wen Wang, Wei-Che Tsai and Chun-Li Lin
Bioengineering 2025, 12(10), 1023; https://doi.org/10.3390/bioengineering12101023 - 25 Sep 2025
Abstract
Schatzker type V bicondylar tibial plateau fractures present a major challenge due to the difficulty of achieving stable fixation with minimally invasive strategies. This study introduces a dual-thread lag and locking plate (DLLP) design that integrates lag screw compression with unilateral locking plate [...] Read more.
Schatzker type V bicondylar tibial plateau fractures present a major challenge due to the difficulty of achieving stable fixation with minimally invasive strategies. This study introduces a dual-thread lag and locking plate (DLLP) design that integrates lag screw compression with unilateral locking plate fixation. A custom-built compression evaluation platform and standardized 3D-printed fracture models were employed to assess biomechanical performance. DLLP produced measurable interfragmentary compression during screw insertion, with a mean displacement of 1.22 ± 0.11 mm compared with 0.02 ± 0.04 mm for conventional single lateral locking plates (SLLPs) (p < 0.05). In static testing, DLLP demonstrated a significantly greater maximum failure force (7801.51 ± 358.95 N) than SLLP (6224.84 ± 411.20 N, p < 0.05) and improved resistance to lateral displacement at 2 mm (3394.85 ± 392.81 N vs. 2766.36 ± 64.51 N, p = 0.03). Under dynamic fatigue loading simulating one year of functional use, all DLLP constructs survived 1 million cycles with <2 mm displacement, while all SLLP constructs failed prematurely (mean fatigue life: 408,679 ± 128,286 cycles). These findings highlight the critical role of lag screw compression in maintaining fracture stability and demonstrate that DLLP provides superior biomechanical performance compared with SLLP, supporting its potential as a less invasive alternative to dual plating in the treatment of complex tibial plateau fractures. Full article
(This article belongs to the Special Issue Orthopedic and Trauma Biomechanics)
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23 pages, 6286 KB  
Article
Study on Punching Shear Performance of Concrete-Filled Steel Tubular Column-Slab Column Joints in Metro Stations
by Wufeng Mao, Yanmei Ruan, Yuhui Li, Rui Liang, Chenyang Xiao, Yuan Mei and Hongping Lu
Buildings 2025, 15(17), 3219; https://doi.org/10.3390/buildings15173219 - 6 Sep 2025
Viewed by 356
Abstract
To investigate the strain patterns and shear failure mechanisms of concrete-filled steel tube (CFT) column-end-plate joints during construction, this study designed and fabricated a scaled model of a standard subway station section based on similarity theory. Model tests were conducted under static earth [...] Read more.
To investigate the strain patterns and shear failure mechanisms of concrete-filled steel tube (CFT) column-end-plate joints during construction, this study designed and fabricated a scaled model of a standard subway station section based on similarity theory. Model tests were conducted under static earth pressure loads, and a finite element model was constructed for comparative analysis. The study focused on the ultimate bearing capacity, failure modes, and force transmission mechanisms of the joint, and optimized the analysis using reinforcement parameters. The results showed significant stress concentrations at the joint corners and core, with shear forces gradually forming annular cracks in the top slab concrete. The bearing system formed by the steel tube column and flange was the primary force transmission mechanism, and even after damage, the steel tube could still effectively restrain the core concrete. Increasing the steel bar diameter and increasing the number of slab reinforcements parallel to the beam significantly improved the joint’s mechanical properties. Improving the material properties of the reinforcement increased the joint’s stress and displacement capacity. This research provides a reference for optimizing the design and construction of slab-column joints in subway stations. Full article
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28 pages, 12093 KB  
Article
Static and Free-Boundary Vibration Analysis of Egg-Crate Honeycomb Core Sandwich Panels Using the VAM-Based Equivalent Model
by Ruihao Li, Hui Yuan, Zhenxuan Cai, Zhitong Liu, Yifeng Zhong and Yuxin Tang
Materials 2025, 18(17), 4014; https://doi.org/10.3390/ma18174014 - 27 Aug 2025
Viewed by 370
Abstract
This study proposes a novel egg-crate honeycomb core sandwich panel (SP-EHC) that combines the structural advantages of conventional lattice and grid configurations while mitigating their limitations in stability and mechanical performance. The design employs chamfered intersecting grid walls to create a semi-enclosed honeycomb [...] Read more.
This study proposes a novel egg-crate honeycomb core sandwich panel (SP-EHC) that combines the structural advantages of conventional lattice and grid configurations while mitigating their limitations in stability and mechanical performance. The design employs chamfered intersecting grid walls to create a semi-enclosed honeycomb architecture, enhancing out-of-plane stiffness and buckling resistance and enabling ventilation and drainage. To facilitate efficient and accurate structural analysis, a two-dimensional equivalent plate model (2D-EPM) is developed using the variational asymptotic method (VAM). This model significantly reduces the complexity of three-dimensional elasticity problems while preserving essential microstructural characteristics. A Reissner–Mindlin-type formulation is derived, enabling local field reconstruction for detailed stress and displacement evaluation. Model validation is conducted through experimental testing and three-dimensional finite element simulations. The 2D-EPM demonstrates high accuracy, with static analysis errors in load–displacement response within 10% and a maximum modal frequency error of 10.23% in dynamic analysis. The buckling and bending analyses, with or without initial deformation, show strong agreement with the 3D-FEM results, with deviations in the critical buckling load not exceeding 5.23%. Local field reconstruction achieves stress and displacement prediction errors below 2.7%, confirming the model’s fidelity at both global and local scales. Overall, the VAM-based 2D-EPM provides a robust and computationally efficient framework for the structural analysis and optimization of advanced sandwich panels. Full article
(This article belongs to the Section Construction and Building Materials)
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28 pages, 7481 KB  
Article
Mechanical Properties Testing and Numerical Modeling and Simulations of a Nozzle Cover Made of Expanded Polystyrene
by Jianyong Jiang, Zhixuan Zhang, Jian Zheng, Kehui Shu and Wenhao Zhu
Materials 2025, 18(16), 3835; https://doi.org/10.3390/ma18163835 - 15 Aug 2025
Viewed by 445
Abstract
Expandable polystyrene (EPS) nozzle covers can be used to replace traditional metal nozzle covers due to their excellent mechanical properties, as well as being lightweight and ablatable. As an important part of the solid rocket motor, the nozzle cover needs to be designed [...] Read more.
Expandable polystyrene (EPS) nozzle covers can be used to replace traditional metal nozzle covers due to their excellent mechanical properties, as well as being lightweight and ablatable. As an important part of the solid rocket motor, the nozzle cover needs to be designed according to the requirements of the overall system. This study lays a theoretical foundation for the engineering design and performance optimization of the EPS nozzle cover. In this paper, the method of combining test research and numerical simulation is used to explore the pressure bearing capacity of EPS nozzle covers with different thicknesses under linear load. Firstly, the quasi-static tensile, compression and shear tests of EPS materials were carried out by universal testing machine, and the key parameters such as stress-strain curve, elastic modulus and yield strength were obtained; Based on the experimental data, the constitutive model of EPS material with respect to density is fitted and modified; The VUMAT subroutine of the material was written in Fortran language, and the mechanical properties of the nozzle cover with different material model distribution schemes and different thicknesses were explored by ABAQUS finite element numerical simulation technology. The results indicate that the EPS nozzle cover design based on the two material model allocation schemes better aligns with practical conditions; when the end thickness of the EPS nozzle cover exceeds 3 mm, the opening pressure formula for the cover based on the pure shear theory of thin-walled circular plates becomes inapplicable; the EPS nozzle cover exhibits excellent pressure-bearing capacity and performance, with its pressure-bearing capacity showing a positive correlation with its end thickness, and an EPS nozzle cover with a 9 mm end thickness can withstand a pressure of 7.58 MPa (under internal pressure conditions); the pressure-bearing capacity of the EPS nozzle cover under internal pressure conditions is higher than under external pressure conditions, and when the end pressure-bearing surface thickness increases to 9 mm, the internal pressure-bearing capacity is 3.13 MPa higher than under external pressure conditions. Full article
(This article belongs to the Section Mechanics of Materials)
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18 pages, 5060 KB  
Article
Research on Fatigue Strength Evaluation Method of Welded Joints in Steel Box Girders with Open Longitudinal Ribs
by Bo Shen, Ming Liu, Yan Wang and Hanqing Zhuge
Crystals 2025, 15(7), 646; https://doi.org/10.3390/cryst15070646 - 15 Jul 2025
Viewed by 623
Abstract
Based on the engineering background of a new type of segmental-assembled steel temporary beam buttress, the fatigue strength evaluation method of the steel box girders with open longitudinal ribs was taken as the research objective. The fatigue stress calculation analysis and the full-scale [...] Read more.
Based on the engineering background of a new type of segmental-assembled steel temporary beam buttress, the fatigue strength evaluation method of the steel box girders with open longitudinal ribs was taken as the research objective. The fatigue stress calculation analysis and the full-scale fatigue loading test for the steel box girder local component were carried out. The accuracy of the finite-element model was verified by comparing it with the test results, and the rationality of the fatigue strength evaluation methods for welded joints was deeply explored. The results indicate that the maximum nominal stress occurs at the weld toe between the transverse diaphragm and the top plate at the edge of the loading area, which is the fatigue-vulnerable location for the steel box girder local components. The initial static-load stresses at each measuring point were in good agreement with the finite-element calculation results. However, the static-load stress at the measuring point in the fatigue-vulnerable position shows a certain decrease with the increase in the number of cyclic loads, while the stress at other measuring points remains basically unchanged. According to the finite-element model, the fatigue strengths obtained by the nominal stress method and the hot-spot stress method are 72.1 MPa and 93.8 MPa, respectively. It is reasonable to use the nominal stress S-N curve with a fatigue life of 2 million cycles at 70 MPa and the hot-spot stress S-N curve with a fatigue life of 2 million cycles at 90 MPa (FAT90) to evaluate the fatigue of the welded joints in steel box girders with open longitudinal ribs. According to the equivalent structural stress method, the fatigue strength corresponding to 2 million cycles is 94.1 MPa, which is slightly lower than the result corresponding to the main S-N curve but within the range of the standard deviation curve. The research results of this article can provide important guidance for the anti-fatigue design of welded joints in steel box girders with open longitudinal ribs. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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10 pages, 752 KB  
Article
Flexible Syndesmotic Reconstruction with Two Suture Buttons Provides Equal Stability Compared to Syndesmotic Screws: A Biomechanical Study
by Alexander Milstrey, Vivienne Hoell, Ann-Sophie C. Weigel, Jens Wermers, Stella Gartung, Julia Evers, Michael J. Raschke and Sabine Ochman
Bioengineering 2025, 12(7), 685; https://doi.org/10.3390/bioengineering12070685 - 23 Jun 2025
Viewed by 541
Abstract
Background: This study investigated syndesmotic stability after transection and the effects of stabilization using rigid and dynamic reconstruction techniques. Methods: Syndesmotic stability was analyzed using a six-degree-of-freedom robotic arm on 14 human specimens. Stability was analyzed in the neutral position and [...] Read more.
Background: This study investigated syndesmotic stability after transection and the effects of stabilization using rigid and dynamic reconstruction techniques. Methods: Syndesmotic stability was analyzed using a six-degree-of-freedom robotic arm on 14 human specimens. Stability was analyzed in the neutral position and during dorsiflexion and plantar flexion using an external rotation stress test under an axial load of 200 Newtons. The examination was performed on intact and sequentially transected syndesmosis in the following order: (1) anterior inferior tibiofibular ligament (AITFL); (2) interosseous ligament (IOL); and (3) posterior inferior tibiofibular ligament (PITFL). Then, reconstruction was performed using different syndesmotic screw techniques or a dynamic Suture Button system (Arthrex TightRope; n = 7). Results: A syndesmotic transection mainly caused sagittal instability of the fibula. While both static and dynamic reconstruction provided stabilization, screw fixation, particularly with two screws and a plate, demonstrated superior control of the fibular movement, especially in the sagittal and transverse planes, compared to one Suture Button. Conclusions: The results suggest that syndesmotic stabilization with one Suture Button may be insufficient for cases involving three-ligamentous injuries, whereas two Suture Buttons may offer comparable biomechanical stability to syndesmotic screws. Additionally, the study suggests that lateral radiographs may provide additional clinical value in assessing syndesmotic stability. Full article
(This article belongs to the Section Biomechanics and Sports Medicine)
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22 pages, 16001 KB  
Article
Effect of Additional Bonded Steel Plates on the Behavior of FRP-Retrofitted Resilient RC Columns Subjected to Seismic Loading
by Yunjian He, Gaochuang Cai, Amir Si Larbi, Prafulla Bahadur Malla and Cheng Xie
Buildings 2025, 15(13), 2189; https://doi.org/10.3390/buildings15132189 - 23 Jun 2025
Cited by 1 | Viewed by 410
Abstract
Traditional fiber-reinforced polymer (FRP) retrofit methods can restore the strength of reinforced concrete columns well, but stiffness is also partly restored. To increase the initial stiffness of retrofitted columns, this study investigated the seismic behavior of retrofitted resilient reinforced concrete (RRC) columns that [...] Read more.
Traditional fiber-reinforced polymer (FRP) retrofit methods can restore the strength of reinforced concrete columns well, but stiffness is also partly restored. To increase the initial stiffness of retrofitted columns, this study investigated the seismic behavior of retrofitted resilient reinforced concrete (RRC) columns that were retrofitted by different methods, including high-strength mortar retrofit, carbon fiber-reinforced polymer (CFRP) retrofit, and CFRP and steel plate retrofit. In addition, the effect of the axial load was also considered. Quasi-static tests were conducted twice on five specimens, i.e., before and after repairing. The first test was used to create earthquake damage, and the second test was used to compare the seismic behavior of the retrofitted columns. The experimental results indicated that the CFRP retrofit method, whether with a steel plate or not, can restore the lateral resistance capacity well; furthermore, the drift-hardening behavior and self-centering performance were well maintained. The residual drift ratio of the CFRP-retrofitted column was less than 0.5%, even at a drift ratio of 3.5%, and less than 1% at the 6% drift ratio. However, the initial stiffness was only partly restored using the CFRP sheet. The introduction of steel plates was beneficial in restoring the initial stiffness, and the stiffness recovery rate remained above 90% when CFRP sheets and steel plates were used simultaneously. The strain distribution of the CFRP sheet showed that the steel plate did work at the initial loading stage, but the effect was limited. By using the steel plate, the CFRP hoop strain on the south side was reduced by 68% at the 6% drift ratio in the push direction and 38% in the pull direction. The axial strain of CFRP cannot be ignored due to the larger value than the hoop strain, which means that the biaxial stress condition should be considered when using an FRP sheet to retrofit RC columns. Full article
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20 pages, 8397 KB  
Article
Low-Velocity Impact-Load-Carrying Behavior of Reinforced Concrete Beams Strengthened in Flexure by Bonding a Carbon Fiber-Reinforced Polymer Sheet to the Tension-Side Surface
by Tomoki Kawarai, Masato Komuro and Norimitsu Kishi
Buildings 2025, 15(10), 1713; https://doi.org/10.3390/buildings15101713 - 18 May 2025
Cited by 1 | Viewed by 516
Abstract
Currently, there are many infrastructures for which these design service lives are expired. These lifespans have been extended through retrofitting and strengthening. Usually, the existing reinforced concrete (RC) structures are strengthened by applying steel plate bonding and concrete enlargement methods. However, since fiber-reinforced [...] Read more.
Currently, there are many infrastructures for which these design service lives are expired. These lifespans have been extended through retrofitting and strengthening. Usually, the existing reinforced concrete (RC) structures are strengthened by applying steel plate bonding and concrete enlargement methods. However, since fiber-reinforced polymer (FRP) composite materials have properties that are better than those of steel and concrete materials, i.e., being light weight, with anticorrosive material, a high ratio of strength to weight, and better workability, FRP sheet bonding methods for RC members have been developed, and practical applications have been gradually increased worldwide, statically. The methods may also have some potential to strengthen the members under impact and blast loading. In this paper, to rationally improve the impact resistance of RC beams under flexure, beams were strengthened by bonding an FRP sheet to the bottom tension side. Then, low-velocity impact loading tests (hereafter referred to as impact loading tests) using a 300 kg steel weight were carried out on the beams strengthened with carbon FRP (CFRP) sheets of different areal masses to investigate the failure mode at the ultimate state of the beams, in which the areal mass is physically similar to the amount of the sheet reinforcing RC beams and hereafter referred to as the sheet volume. Two sheet volumes (one is an areal mass of 300 g/m2 having a 0.17 mm thickness and the other is of 600 g/m2 having a 0.33 mm thickness) were compared, and two static failure modes, concrete crushing-intermediate crack (IC) debonding and premature IC debonding, were observed. The following results were obtained from this study: taking a static calculated moment ratio My/Mu of the rebar yield-moment My to the ultimate moment Mu for each beam, in the case of the beams having an My/Mu (=0.67) larger than 0.65 that went through static failure in the concrete crushing-IC debonding mode, the beams failed in sheet rupturing mode subjected to an impact load. When the sheet volume was comparatively large and a static calculated moment ratio My/Mu (=0.6) was less than 0.65, the beams collapsed in the premature IC debonding mode under not only static but also impact loading, and the impact resistance of the beams was enhanced with an increasing sheet volume; this increase was greater in the impact loading case than in the static loading case. Full article
(This article belongs to the Section Building Structures)
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22 pages, 13008 KB  
Article
Vibration Performances of a Full-Scale Assembled Integral Two-Way Multi-Ribbed Composite Floor
by Liang Gong, Yan Feng, Wenbin Zhang, Ming Xu and Xiangqiang Zeng
Buildings 2025, 15(9), 1551; https://doi.org/10.3390/buildings15091551 - 4 May 2025
Cited by 1 | Viewed by 516
Abstract
The static performances of an assembled integral two-way multi-ribbed composite floor system have been studied experimentally and numerically, while the dynamic characteristics and comfort analysis under a human load have not been investigated. In this article, a 9.2 m × 9.2 m floor [...] Read more.
The static performances of an assembled integral two-way multi-ribbed composite floor system have been studied experimentally and numerically, while the dynamic characteristics and comfort analysis under a human load have not been investigated. In this article, a 9.2 m × 9.2 m floor system, composed of 16 precast panels and integrated into a whole structure through six wet joints, was designed and tested under pedestrian loads. Dynamic performances related to its natural frequencies, vibration mode shapes, and maximum acceleration were analyzed. Theoretical formulas were proposed to predict its natural frequency and maximum acceleration under a single-person load. It was found that the dynamic behavior of this innovative floor system meets the requirements of GB50010-2010 and ISO 2631. Elastic plate theory could be applied to predict the natural frequency and acceleration, with the bending stiffness obtained from the experiment. Some design and dynamic test suggestions for this floor system and similar structures are proposed based on a parametric analysis. Full article
(This article belongs to the Special Issue Advances in Novel Precast Concrete Structures)
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20 pages, 24436 KB  
Article
Effect of Dynamic Flexural Strength on Impact Response Analysis of AlN Substrates for Aerospace Applications
by Zhen Wang and Yan Liu
Aerospace 2025, 12(3), 221; https://doi.org/10.3390/aerospace12030221 - 8 Mar 2025
Cited by 1 | Viewed by 2648
Abstract
Electronic devices play an extremely important role in the aerospace field. Aluminum nitride (AlN) is a promising ceramic material for high-reliability electronic packaging structures that are subjected to impact loads during service. Quasi-static and dynamic flexural tests were conducted to determine the rate-dependent [...] Read more.
Electronic devices play an extremely important role in the aerospace field. Aluminum nitride (AlN) is a promising ceramic material for high-reliability electronic packaging structures that are subjected to impact loads during service. Quasi-static and dynamic flexural tests were conducted to determine the rate-dependent flexural strengths of AlN ceramics. The impact response of the AlN substrates was investigated using experimental tests and a smeared fixed-crack numerical model. The critical velocity of the impactor and the failure mode of the ceramic plate can be accurately predicted using the Drucker–Prager criterion with the scaled fracture-strength parameter. The radial cracks on the ceramic plate upon impact were well reproduced via the proposed novel numerical technique, showing better accuracy compared to the widely used Johnson–Holmquist II (JH-2) model. The effect of impactor nose shape and deflection angles were further investigated to better illustrate the low-velocity impact response of AlN ceramic substrates. Based on the dynamic flexural-strength testing results, this study achieves the prediction of low-speed impact response for AlN ceramic structures, thereby providing technical support for the impact reliability analysis of aerospace ceramic-packaging devices. Full article
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20 pages, 10436 KB  
Article
FEM Study on Enhancing Crashworthiness of Cylindrical Li-Ion Battery Packs Using Spacers Between the Cells
by Adrian Daniel Muresanu and Mircea Cristian Dudescu
Appl. Sci. 2025, 15(5), 2720; https://doi.org/10.3390/app15052720 - 4 Mar 2025
Viewed by 1088
Abstract
This study proposes a novel approach to improving the crashworthiness of lithium-ion cylindrical cell packs by strategically placing spacers between the cells. The spacers transform the initial line contacts into broader surface contacts, enhancing the overall stiffness of the pack and reducing radial [...] Read more.
This study proposes a novel approach to improving the crashworthiness of lithium-ion cylindrical cell packs by strategically placing spacers between the cells. The spacers transform the initial line contacts into broader surface contacts, enhancing the overall stiffness of the pack and reducing radial deformation during compression. The concept was evaluated using finite element analysis (FEA), leveraging established material models to efficiently assess the concept’s potential prior to physical testing. To validate the robustness of the homogenized cell material and its application in a full pack, a compression experiment was performed on a pack of nine cells. The experimental results aligned closely with the simulation data, underlining the reliability of the material model and simulation methodology. Across all configurations and load cases—quasi-static compression using a plate or cylinder, and dynamic impact tests simulating crash indentation with a ball—the inclusion of spacers resulted in significant reductions in cell deformation and pack intrusion. The study also examined three spacer materials: aluminum, printed PLA, and printed PLA conditioned at 60 °C. The results showed that stiffer spacers, such as those made of aluminum, were the most effective in improving crash performance. However, even the conditioned PLA spacer, despite its lower stiffness, delivered meaningful benefits by enhancing structural integrity and reducing deformation. This demonstrates the versatility of the spacer concept, which can accommodate a range of materials based on specific performance and manufacturing requirements. These findings establish a solid foundation for the practical implementation of spacers in electric vehicle battery packs. Future research should include experimental validation under real-world crash conditions and explore spacer design and material optimization to maximize crashworthiness without compromising energy density or thermal performance. Full article
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21 pages, 10522 KB  
Article
Experimental and Finite Element Analysis of Bending Performance of Web-Embedded Double Inverted T-Shaped Steel–Concrete Composite Beams
by Jie Shen, Xiantong Zhang, Peng Wu, Kong Yue and Jianbing Chen
Buildings 2025, 15(5), 717; https://doi.org/10.3390/buildings15050717 - 24 Feb 2025
Cited by 1 | Viewed by 1152
Abstract
This study investigates the bending performance of web-embedded double inverted T-shaped steel–concrete composite beams (WDTSCBs) through experimental testing and finite element analysis (FEA). A novel composite beam structure was developed, where double inverted T-shaped steel beams are interconnected by slotted web plates and [...] Read more.
This study investigates the bending performance of web-embedded double inverted T-shaped steel–concrete composite beams (WDTSCBs) through experimental testing and finite element analysis (FEA). A novel composite beam structure was developed, where double inverted T-shaped steel beams are interconnected by slotted web plates and embedded in concrete flanges, aiming to enhance load-bearing capacity and ductility. Four WDTSCB specimens, utilizing C40 concrete and Q345qB steel, were tested under static loading to analyze failure modes, load-deflection behavior, and crack development. The experimental results were validated by FEA in ABAQUS, achieving an error margin of less than 5%. The findings indicate that WDTSCBs exhibit superior flexural performance compared to traditional composite beams, with higher bending resistance and reduced steel consumption. These results provide valuable insights into the design and optimization of steel–concrete composite structures, promoting their application in civil engineering. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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19 pages, 8791 KB  
Article
Analysis of Damage Mechanism of Ellipsoidal Assembled Tower Joint
by Miao Li, Jiaxin Ma and Yang Wen
Buildings 2025, 15(4), 572; https://doi.org/10.3390/buildings15040572 - 13 Feb 2025
Viewed by 517
Abstract
An assembled elliptical joint was designed for a lattice wind turbine tower, and four samples were analyzed under static loads. Additionally, finite element analysis software was employed to create 40 models, with the wall thickness of the ball seat and the web being [...] Read more.
An assembled elliptical joint was designed for a lattice wind turbine tower, and four samples were analyzed under static loads. Additionally, finite element analysis software was employed to create 40 models, with the wall thickness of the ball seat and the web being the variable parameters. This enabled the identification of the variation pattern in the ultimate bearing capacity. It was found that the failure parts of the four test pieces were located in the connection area between the tensioned web member and the ball table. Increasing the wall thickness of the ball table and the web member significantly increased the joint’s load-bearing capacity. However, increasing the table wall thickness somewhat reduced the joint’s deformation capacity. Increasing the web member thickness significantly improved the deformation capacity and the energy absorption capacity of the joint. Increasing the table wall and the member web thickness reduced the peak equivalent stress in the ball table area and the press plate, as well as the overall stress level. Finite element simulations showed that the joint’s load-bearing ability was adversely impacted when the table wall thickness exceeded 10 mm. When the web member wall thickness exceeded 5 mm, the joint bearing capacity was less sensitive to the increase in the wall thickness. Full article
(This article belongs to the Section Building Structures)
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