Search Results (381)

This work presents a comprehensive study on the fabrication, microstructural evolution, and mechanical performance of hybrid aluminum matrix composites based on Al6060 alloy reinforced with ~2 wt.% TiB₂ and ~1 wt.% multi-walled carbon nanotubes (MWCNTs). The composites were produced via ultrasonically assisted stir casting followed by radial-shear rolling (RSR). The combined processing route enabled a uniform distribution of reinforcing phases and significant grain refinement in the aluminum matrix. SEM, EDS, XRD, and EBSD analyses revealed that TiB₂ particles acted as nucleation centers and grain boundary pinning agents, while MWCNTs provided a network structure that suppressed agglomeration of ceramic particles and enhanced interfacial load transfer. As a result, hybrid composites demonstrated a submicron-grained structure with reduced anisotropy. Mechanical testing confirmed that yield strength (YS) and ultimate tensile strength (UTS) increased by 67% and 38%, respectively, in the cast state compared to unreinforced Al6060, while after RSR processing, YS exceeded 115 MPa and UTS reached 164 MPa, with elongation preserved at 14%. Microhardness increased from 50.2 HV0.2 (base alloy) to 82.2 HV0.2 (hybrid composite after RSR). The combination of ultrasonic melt treatment and RSR thus provided a synergistic effect, enabling simultaneous strengthening and ductility retention. These findings highlight the potential of hybrid Al6060/TiB₂–MWCNT composites for structural applications requiring a balance of strength, ductility, and wear resistance. Full article

Particulate matter (PM) suspended in the air has posed significant potential threats to human health. However, current air filters designed to intercept PM are confronted with several challenges, including a complicated preparation process, monotonous protective performance, and uncomfortable wearability. Herein, a novel jet-splitting electrospinning strategy was demonstrated to simply fabricate a hierarchically structured PLA membrane with a high filtration performance, antibacterial performance, and rapid heat dissipation for effective and comfortable air filtering. Formulating a cationic antibacterial surfactant in the PLA solution to tailor the splitting of charged jets enables the simultaneous formation of nanofibers, submicron-fibers, and beads in the hierarchical filtration network by the single-jet electrospinning. Benefiting from the synergistic effect of multi-scale fibers and beads, the hierarchically structured filter exhibited an excellent filtration efficiency of 99.979% and high quality factor of 0.45 Pa⁻¹ against PM_0.3, with a remarkably low pressure drop of 18.7 Pa. Furthermore, the hierarchical structure endowed the filter with excellent stability in filtration performance, even under 20-cyclic and 480 min long-term tests, high-humidity tests with sodium chloride aerosol particles, and the 20-cycle PM_2.5 smoke tests. Simultaneously, the filter also demonstrated remarkable antibacterial performance and an excellent heat dissipation property—all achieved due to its PLA formulation and the hierarchical structure. Full article

Ultrafast laser processing can produce micro/nanostructures, which is of great interest in advanced manufacturing. Ultrafast laser-induced events include non-equilibrium dynamic phenomena, occurring on the femtosecond to picosecond time scale and nanometer to micron space scale. Single-shot ultrafast imaging can provide multiple time-correlated evolution frames in one non-repeatable event with a temporal resolution of sub-picoseconds. However, previous approaches suffer from degraded spatial resolution, which is a bottleneck in microscopic imaging. For the spatial-frequency multiplexing methods based on structured illumination, a reconstruction strategy was proposed utilizing the frames’ conjugate symmetry in the Fourier domain. The spatial resolution is double that of the traditional algorithm by evaluating with synthetic data, revealing that the reconstruction resolution can reach the diffraction limitation. A two-frame microscopic system was constructed with a frame interval of 300 fs and a maximum spatial resolution of 1.4 μm. The interaction between a femtosecond laser and a fused silica glass plate was captured in a single shot and the dynamic evolution of the induced plasma was observed, verifying the application feasibility in ultrafast laser processing, providing experimental observations for interaction mechanism research and theoretical model optimization. Full article

Titanium matrix composites (TMCs) possess excellent properties, which are widely applied in various high-end fields. An ultrafine multi-scale network structure may further enhance the TMCs. Then, the application potential is widened. Here, the in situ synthesized TC4-B-Si composites were prepared by selective laser melting technology, to achieve ultrafine microstructure by inducing ultra-rapid heating/cooling process. The preparation process–structure–performance relationships were investigated. It was found that an appropriate laser energy density leads to high-density TMCs with stable molten pools and good interlayer bonding. With the decreasing energy density, the in situ generated TiB network structure is refined from the sub-micron scale to the nano-scale. The most Si atoms are supersaturated solid-dissolved in the titanium matrix. In addition, the TiB distribution becomes heterogeneous. Due to the co-effect of grain refinement and reinforcement distribution, the microhardness shows a rising and then falling trend, with decreasing energy density. With a good balance of these two factors, the maximum value of microhardness reaches 454 HV. Therefore, controlling process parameters is a feasible way to achieve multi-structures, and thus enhanced properties. This method is expected to be used on various lightweight and wear-resistant structural components. Full article

In the quest to produce high-purity alumina, bottom-up engineering via architecting the interior of ceramic with bimodal structures of alumina powders in the absence of any additives has gained considerable attention owing to the simplicity offered. The present work investigated the influence of bimodal structures containing micron (~35 μm) and submicron (~600 nm) Al₂O₃ powders on the formation of dense Al₂O₃ ceramic. To this end, ball-milling was conducted to prepare the desired sizes of powders, followed by two-step sintering in a vacuum at 1450 °C and 1650 °C with 6 h and 4 h holding times, consecutively. The bimodal structures induced the formation of Al₂O₃ ceramic with nearly full densification (>99%; ρ 3.95 g/cm³). Both the coarse and fine-grained moieties synergistically balanced the densification kinetics whilst suppressing abnormal grain growth. The uniform and homogeneous grain size minimized the plasma porosity down to <6.0%, limiting the penetration of plasma during the etching process. Full article

To solve the limitations of these models for submicron materials like electrospun nanofiber membranes, a numerical simulation was used to construct a three-dimensional model closer to the actual structure to explore the filtration resistance and efficiency of these membranes. Based on the actual polydisperse electrospun nanofiber filter, the three-dimensional structure (fiber diameter 280 nm–1300 nm, thickness 0.0150 mm–0.0240 mm, and solid volume fraction 11.3–17.7%) was reconstructed by GeoDict software. The filtration resistance was simulated with the FlowDict module (surface velocity 6.89 cm/s, 20 °C), and the filtration efficiency was calculated with the FilterDict module (2.5 μm particles, tracking 20,000). The results are compared with the experimental values, Davids empirical formula, Happel model, and Kuwabara model. The results show that the simulated values of filtration resistance are generally higher than the experimental values (deviation ≤ 20%), among which the simulation and experiment have the highest consistency, followed by the Davids formula (such as the relative error of 41.62% at 9% spinning solution concentration), and the Kuwabara model has the largest error (59.86%). The simulated value of filtration efficiency is higher than the experimental value (deviation ≤ 7%), because the model assumes that the particles adhere directly after contacting the fiber, and the actual sliding off is not considered. This study confirms that numerical simulation can efficiently predict the filtration performance of electrospun nanofiber membranes. Therefore, it provides a basis for optimizing material structure by adjusting spinning parameters and promoting the engineering application of submicron filter materials. Full article

Ag-doped ZnO is a promising photocatalyst. However, the combined influence of the Ag doping concentration and furnace temperature has not been adequately explored, hindering the optimization of ZnO/Ag materials for practical applications. In this study, ZnO/Ag materials were synthesized via ultrasonic spray pyrolysis by systematically varying both the furnace calcination temperature and the Ag doping concentration. The synthesized materials were analyzed through a range of spectroscopic methods to investigate their structural, morphological, and surface characteristics. Their photocatalytic activity was assessed by monitoring the degradation of methylene blue (MB) under ultraviolet light exposure. The findings indicate that the ZnO sample that was calcined at 400 °C exhibited the highest degradation efficiency among the undoped samples, which can be attributed to its submicron particle size, moderate crystallinity, and high surface hydroxylation. The sample with 5-wt% Ag doping achieved enhanced performance, demonstrating the best photocatalytic activity (65% MB degradation). This improvement was attributed to the synergistic effects of surface plasmon resonance and optimized interaction between the Ag nanoparticles and surface hydroxyl groups. Excessive Ag loading (10 wt%) led to reduced activity owing to potential agglomeration and recombination centers. These results highlight the critical role of both the thermal and chemical parameters in tailoring ZnO-based photocatalysts for wastewater treatment applications. Full article

Magneto-plasmonic structures have been a subject of tremendous attention of researchers in recent decades as they provide unique approaches regarding the efficient control of optical, magneto-optical, and nonlinear-optical effects. Among others, magneto-plasmonic crystals (MPCs) have become one of the most studied structures, known for their high-quality tunable resonant optical properties. Here, we present the results of experimental and numerical studies on the functional magneto-optical (MO) response of planar 1D plasmonic crystals composed of Co/Au stripes of submicron period on the surface of a 3 μm thick rare-earth garnet layer. The experimental and numerical studies confirm that the wavelength–angular spectra of such structures contain a set of tunable resonant features in their optical and magneto-optical response, associated with the excitation of (i) surface plasmon polaritons at the Co/Au grating–garnet interface, as well as (ii) waveguide (WG) modes propagating in the garnet slab. A comparison of the MO effects in the transversal and longitudinal magnetization of the plasmonic structures is presented. We show that the most efficient Fano-type MPC magneto-optical response is realized for the WG modes of the first order for the longitudinal magnetization of the structure. Further perspectives regarding the optimization of this type of plasmonic crystal are discussed. Full article

This study presents a microfluidic chip platform designed using a multiscale 3D printing strategy for fabricating microfluidic chips with integrated, high-resolution, and customizable membrane structures. By combining two-photon polymerization (2PP) for submicron membrane fabrication with liquid crystal display printing for rapid production of larger components, this approach addresses key challenges in membrane integration, including sealing reliability and the use of transparent materials. Compared to fully 2PP-based fabrication, the multiscale method achieved a 56-fold reduction in production time, reducing total fabrication time to approximately 7.2 h per chip and offering a highly efficient solution for integrating complex structures into fluidic chips. The fabricated chips demonstrated excellent mechanical integrity. Burst pressure testing showed that all samples withstood internal pressures averaging 1.27 ± 0.099 MPa, with some reaching up to 1.4 MPa. Flow testing from ~35 $\mathsf{\mu }$L/min to ~345 $\mathsf{\mu }$L/min confirmed stable operation in 75 $\mathsf{\mu }$m square channels, with no leakage and minimal flow resistance up to ~175 $\mathsf{\mu }$L/min without deviation from the predicted behavior in the 75 $\mathsf{\mu }$m. Membrane-integrated chips exhibited outlet flow asymmetries greater than 10%, indicating active fluid transfer across the membrane and highlighting flow-dependent permeability. Overall, this multiscale 3D printing approach offers a scalable and versatile solution for microfluidic device manufacturing. The method’s ability to integrate precise membrane structures enable advanced functionalities such as diffusion-driven particle sorting and molecular filtration, supporting a wide range of biomedical, environmental, and industrial lab-on-a-chip applications. Full article

A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al₂O₃) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al₂O₃ nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article

As three-dimensional (3D) printing becomes increasingly prevalent in microfluidic system fabrication, the demand for high precision has become critical. Among various 3D printing technologies, light-curing-based methods offer superior resolution and are particularly well suited for fabricating microfluidic channels and associated micron-scale components. Two-photon polymerization (TPP), one such method, can achieve ultra-high resolution at the submicron level. However, its severely limited printable volume and high operational costs significantly constrain its practicality for real-world applications. In contrast, digital light processing (DLP) 3D printing provides a more balanced alternative, offering operational convenience, lower cost, and print dimensions that are more compatible with practical microfluidic needs. Despite these advantages, most commercial DLP systems still struggle to fabricate intricate, high-resolution structures—particularly curve, thin-walled, or hollow ones—due to over-curing and interlayer adhesion issues. In this study, we developed a DLP-based projection micro-stereolithography (PμSL) system with a simple optical reconfiguration and fine-tuned its parameters to overcome limitations in printing precise and intricate structures. For demonstration, we selected an Archimedes microscrew as the target structure, as it serves as a key component in microfluidic micromixers. Based on our previous study, the most effective design was selected and fabricated in accordance with practical microfluidic dimensions. The PμSL system developed in this study, along with optimized parameters, provides a reference for applying DLP 3D printing in high-precision microfabrication and advancing microfluidic component development. Full article

This study presents a comprehensive treatment system for addressing leakage challenges in underground structure construction within complex karst terrains, demonstrated through the case of Baiyun Station in Guangzhou. Integrating advanced geological investigation, dynamic grouting techniques, and adaptive structural remediation strategies, this methodology effectively mitigates water inflow risks in structurally heterogeneous karst environments. Key innovations include the “one-trench two-drilling” exploration-grouting system for karst cave detection and filling, a multi-stage emergency water-gushing control protocol combining cofferdam sealing and dual-fluid grouting, and a zoned epoxy resin injection scheme for structural fissure remediation. Implementation at Baiyun Station achieved quantifiable outcomes: karst cave filling rates increased from 35.98% to 82.6%, foundation pit horizontal displacements reduced by 67–68%, and structural seepage repair rates reached 96.4%. The treatment system reduced construction costs by CNY 12 million and shortened schedules by 45 days through optimized pile formation efficiency (98% qualification rate) and minimized rework. While demonstrating superior performance in sealing > 0.2 mm fissures, limitations persist in addressing sub-micron fractures and ensuring long-term epoxy resin durability. This research establishes a replicable framework for underground engineering in karst regions, emphasizing real-time monitoring, multi-technology synergy, and environmental sustainability. Full article

The manipulation of cells and bioparticles has garnered significant interest in the field of viscoelastic microfluidics, particularly regarding its capacity for single-stream focusing within a three-dimensional and simple microchannel structure. The inherent simplicity of this method enables the effective manipulation of particles, facilitating the separation and focusing of various cell types, including blood cells, circulating tumor cells (CTCs), and microalgae. However, the viscoelastic nature of the particles imposes limitations in the handling of submicron-sized particles, due to a significant decrease in the viscoelastic force acting on the particle. In this study, we propose a microfluidic device featuring a cruciform cross-sectional microchannel with 45 µm and 45 µm of its vertical and horizontal size, respectively. The cruciform microchannel, which has a 270° reflex angle on four corners, can increase the viscoelastic force on the particles, allowing the device to focus submicron-sized particles down to 180 nm in a single-stream manner. It is important to note that the single-stream formation was maintained, while the channel width at the outlet region was drastically increased, allowing for the enrichment of submicron-sized particles. For biological feasibility, the proposed device also demonstrates the single-stream focusing on biological particles such as bacteria. The presented microfluidic device would have great potential for the focusing and enrichment of nanoparticles including bacteria in a highly robust manner, expecting its use in the various fields such as diverse biological analysis and biomedical research. Full article

We studied the chemical composition and morphostructural features of micron and submicron-sized particles of native gold in apocarbonate tremolite–diopside skarns of the Ryabinovoye deposit located on the southeastern margin of the Aldan Shield (Far East, Russia). Polished sections of lump ore samples containing native gold were analyzed by scanning electron microscopy in combination with X-ray microanalysis using different modes of visualization and X-ray diffraction methods. Gold particles, clearly visible after etching the surface of some polished sections with acids and partial or complete dissolution of some host minerals, were also examined. Native gold from the studied deposit is of high fineness (above 970‰) and contains (in wt.%) <1.59 Ag and less commonly <0.37 Cu and <0.15 Zn. Native gold is found intergrown with tremolite, diopside, and other magnesian silicates, as well as calcite, fluorite, magnetite, and sphalerite. Rare microinclusions of pyrrhotite, galena, and clinohumite are present in gold grains. It was found that native gold inherits the morphology of tremolite crystals and aggregates, which is determined by the size and shape of the voids bounded by its crystals. Gold localized in the intercrystalline spaces and in the zones of conjugation with remobilized calcite has irregular, lumpy shapes and partially or completely faceted grains with a dense structure. The nature of the localization and distribution of native gold in ores is due to the crystallization of the tremolite component of skarns. Apparently, the processes of gold accumulation are caused by the thermal activation of solid-phase differentiation of the substance of carbonate rocks, in which the processes of destruction of the original minerals and collective recrystallization play a significant role. It is likely that at some gold skarn deposits, carbonate rocks could be the source of gold. Data on the morphology and sizes of native gold segregations, as well as on the intergrown minerals, can be used to improve gold extraction technologies. A specific group of minerals intergrown with native gold in gold skarn deposits can be used as a diagnostic feature in the primary search for placer gold. The obtained results will help to better understand the formation of native gold in apocarbonate tremolite–diopside skarns. Full article

This work addresses enhancing flow boiling heat transfer via the use of engineered surfaces possessing specific novel geometries created via femtosecond laser texturing. Surface functionalization can result in improved, more controlled, and denser nucleation as well as controlled surface rewetting, leading to reduced incipient superheats, higher heat transfer coefficients, reduced flow instabilities, and increased critical heat fluxes with respect to a non-modified reference surface. Specifically, this study investigates how bubble dynamics and heat transfer performance are affected by three different surface textures fabricated on 200 µm thick 316L stainless steel foils using a femtosecond (fs) laser. The examined textures consist of inclined (=45°) microgrooves, inclined (=45°) conical microholes, and laser-induced periodic surface structures (LIPSSs). Each textured surface’s degree of heat transfer enhancement is assessed with respect to a plain reference surface in identical operating conditions. The working fluid is PP1, a replacement of 3M™ FC-72 in heat transfer applications. Among the tested surfaces, submicron-scale LIPSSs contribute to the rewetting of the surface but only show a slight improvement when not combined with bigger microscale structures. The inclined grooves result in the most gradual onset, showing almost no incipient overshoot. The inclined conical microholes achieve superior results, improving heat transfer coefficients up to 70% and reducing the incipient temperature up to 13.5 °C over a plain reference surface. Full article