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Keywords = tactile sensing systems

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14 pages, 3030 KB  
Article
Universal High-Resolution Copper Patterning on Diverse Substrates via Sequential Laser-Induced Transfer and Electroless Plating
by Yaqiang Ji, Juexuan Xu, Weibin Yin, Yuhao Huang, Ru Pan and Yiming Chen
Micromachines 2026, 17(4), 391; https://doi.org/10.3390/mi17040391 - 24 Mar 2026
Viewed by 136
Abstract
The fabrication of high-resolution and mechanically robust copper patterns remain a critical challenge in flexible electronics. Here, we present a universal metallization strategy that combines sequential two-step laser transfer, including laser-induced backward transfer and laser-induced forward transfer, with subsequent electroless copper plating. In [...] Read more.
The fabrication of high-resolution and mechanically robust copper patterns remain a critical challenge in flexible electronics. Here, we present a universal metallization strategy that combines sequential two-step laser transfer, including laser-induced backward transfer and laser-induced forward transfer, with subsequent electroless copper plating. In this approach, laser-induced backward transfer first generates a transferable copper particle donor layer; subsequently, laser-induced forward transfer selectively embeds these catalytic copper particles into the surface of target substrates, constructing spatially confined activation networks while minimizing direct thermal exposure. These embedded seeds are then amplified into continuous copper conductors via electroless copper plating, achieving a high-resolution pattern (average minimum linewidth of approximately 20 μm) with robust interfacial integrity. Benefiting from laser-induced mechanical interlocking, the resulting copper patterns exhibit a low electrical resistivity of ~2.0 × 10−8 Ω·m (comparable to bulk copper) and maintain stable electromechanical performance even after 8000 bending cycles across a radius range of 3 to 6 mm. Furthermore, the fabricated versatile electrodes are successfully integrated into a triboelectric nanogenerator for tactile sensing and Morse code transmission. With its inherent substrate universality (e.g., polyimide, wood, fabric, and paper) and process scalability, this strategy provides a versatile route for manufacturing reliable copper electrodes in next-generation flexible electronic systems. Full article
(This article belongs to the Special Issue Optical and Laser Material Processing, 2nd Edition)
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23 pages, 5494 KB  
Article
A Hybrid-Frequency Sampling Tactile Sensing System Based on a Flexible Piezoresistive Sensor Array: Design and Dynamic Loading Validation
by Zhenxing Wang and Xuan Dou
Sensors 2026, 26(5), 1559; https://doi.org/10.3390/s26051559 - 2 Mar 2026
Viewed by 321
Abstract
A Hybrid-Frequency Sampling Tactile Sensing System Based on a Flexible Piezoresistive Sensor Array is presented for reliable and real-time tactile perception under dynamic loading conditions. While recent studies have developed multi-channel tactile arrays, most systems remain limited by time-dependent drift in channel responses, [...] Read more.
A Hybrid-Frequency Sampling Tactile Sensing System Based on a Flexible Piezoresistive Sensor Array is presented for reliable and real-time tactile perception under dynamic loading conditions. While recent studies have developed multi-channel tactile arrays, most systems remain limited by time-dependent drift in channel responses, inconsistent dynamic behavior, or insufficient temporal resolution under simultaneous loading. In this work, a system-level design integrating a flexible piezoresistive sensor array with a real-time data acquisition module is developed, incorporating a hybrid-frequency sampling strategy to reduce system complexity while preserving reliable dynamic response in key sensing channels. Register-Transfer Level (RTL) simulation verified that the hardware scheduler rigorously executed the deterministic scanning logic, demonstrating a strict one-to-one correspondence with the physical hardware signals. The array consists of 34 piezoresistive sensing nodes embedded in an elastomeric substrate. Under the implemented hybrid-frequency sampling scheme, the system achieves an overall effective acquisition bandwidth of approximately 36.9 kHz, while maintaining a repeatability better than 4.9% and robust mechanical durability under cyclic bending deformation. Dynamic loading validation was performed using a self-developed pressure comparison platform for measuring the normal contact force applied on the tactile surface, serving as ground-truth data to verify that the voltages acquired by the proposed system accurately correspond to the actual applied force. Quantitative analysis shows a strong linear correlation (R2 ≈ 0.98) between the e-skin outputs and the reference forces. The recorded responses exhibit clear intensity-dependent trends and good temporal correspondence among sensing nodes, successfully distinguishing tactile stimuli such as gentle tapping, moderate pressing, and firm contact. The system also captures dynamic tactile responses during finger stroking, showing characteristic multi-unit activation patterns under spatiotemporally varying contact conditions. Compared with previously reported tactile systems typically operating below 100 Hz, the proposed design achieves an approximately 10× enhancement in effective sampling capability while significantly reducing system complexity through hybrid-frequency sampling, thereby supporting reliable dynamic tactile sensing in multi-unit arrays. These results demonstrate that the proposed system provides a practical and scalable hardware platform for dynamic tactile sensing in robotics, human–machine interaction, and wearable tactile systems. Full article
(This article belongs to the Special Issue Advanced Flexible Electronics for Sensing Application)
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14 pages, 22807 KB  
Article
A 3D-Force and Torsion Sensor Using Patterned Color Encoding
by Tak Nok Douglas Yu, Hao Ren and Yajing Shen
Sensors 2026, 26(5), 1534; https://doi.org/10.3390/s26051534 - 28 Feb 2026
Viewed by 264
Abstract
Current multi-axis force sensors often rely on complex mechanical structures or arrays of discrete transducers, resulting in larger footprints, higher complexity, and limited scalability for compact applications such as robotic fingertips or wearable tactile interfaces. To address these limitations, this paper introduces a [...] Read more.
Current multi-axis force sensors often rely on complex mechanical structures or arrays of discrete transducers, resulting in larger footprints, higher complexity, and limited scalability for compact applications such as robotic fingertips or wearable tactile interfaces. To address these limitations, this paper introduces a novel optical sensing approach that uses a top-layer patterned color surface and an array of color sensors to decouple and measure normal, shear, and torsional forces within a highly compact 15 × 15 mm footprint. The patterned surface functions as a visual encoding layer, where applied forces induce measurable, direction-dependent shifts in reflected color distribution. By deploying multiple color sensors in an array, each sensor captures localized color variations, enabling spatial reconstruction of both magnitude and direction of applied loads through differential color analysis. The sensor’s performance was validated through robotic gripper integration, where it successfully provided multi-axis force feedback and enabled adaptive gripping force adjustment to achieve robust and stable object manipulation. The experimental results confirm the system’s ability to effectively sensing 3D forces and torsion forces, and support closed-loop control in adaptive robotic grasping. This design presents a scalable, low-profile alternative to conventional multi-axis force sensors, suitable for integration into space-constrained robotic and haptic systems. Full article
(This article belongs to the Special Issue Recent Development of Flexible Tactile Sensors and Their Applications)
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15 pages, 4240 KB  
Article
A Sliding-Gated Tactile Interface for Smartphone Side-Key Interaction
by Fengyuan Yang, Wenqiang Yin, Chongxiang Pan, Jia Meng, Panpan Zhang and Xiong Pu
Sensors 2026, 26(5), 1436; https://doi.org/10.3390/s26051436 - 25 Feb 2026
Viewed by 424
Abstract
Achieving precise sliding perception is crucial for enhancing human–machine interactions. Despite the extensive investigation of tactile sensors for static pressure detection, they still face challenges in detecting dynamic information such as sliding direction, speed, pressure and position in interactive touch scenarios. Herein, we [...] Read more.
Achieving precise sliding perception is crucial for enhancing human–machine interactions. Despite the extensive investigation of tactile sensors for static pressure detection, they still face challenges in detecting dynamic information such as sliding direction, speed, pressure and position in interactive touch scenarios. Herein, we propose a self-powered tactile interface that realizes motion-to-electricity generation by electrostatically regulating the carrier concentration and transport in the semiconductive layer with a top gate in sliding movement. This tactile sliding interface can distinguish various dynamic mechanical information by generating voltage signals related to the sliding direction, speed, pressure, and touch position without external bias voltage. By combining machine-learning algorithms, electrical signals of six representative sliding-touch interactions were accurately classified with a recognition accuracy of 98.33%. Furthermore, by integrating sensors into the smartphone’s side button, customizable functions such as volume control, screen unlocking, and music switching were achieved. This work provides an innovative mechanism for sliding sensing in interactive electronic and intelligent control systems. Full article
(This article belongs to the Section Electronic Sensors)
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23 pages, 4117 KB  
Perspective
Haptic and Palpation Sensing for Robotic Surgery: Engineering Perspectives on Design and Integration
by Michael H. Friebe
Sensors 2026, 26(4), 1126; https://doi.org/10.3390/s26041126 - 10 Feb 2026
Viewed by 1177
Abstract
Robotic-assisted surgery (RAS) provides enhanced dexterity and visualisation but remains constrained by the absence of clinically meaningful palpation and haptic feedback. This perspective examines palpation sensing in RAS from an engineering and system-integration standpoint, identifying the lack of tactile information as a major [...] Read more.
Robotic-assisted surgery (RAS) provides enhanced dexterity and visualisation but remains constrained by the absence of clinically meaningful palpation and haptic feedback. This perspective examines palpation sensing in RAS from an engineering and system-integration standpoint, identifying the lack of tactile information as a major contributor to increased cognitive load, prolonged training, and risk of tissue injury. Recent advances in force, tactile, vibroacoustic, audio, and optical sensor technologies enable quantitative assessment of tissue mechanical properties and often exceed human tactile sensitivity. However, clinical translation is limited by challenges in sensor miniaturisation, sterilisation, robustness and integration and the absence of standardised evaluation metrics. The integration of artificial intelligence and multimodal sensor fusion with intra-operative imaging and augmented visualisation is highlighted as a key strategy to compensate for sensor limitations and biological variability. Dedicated robotic palpation devices and wireless or magnetically coupled probes are discussed as promising transitional solutions. Overall, the restoration of palpation sensing is presented as a prerequisite for improving safety and efficiency and enabling higher levels of autonomy in future RAS platforms. Full article
(This article belongs to the Special Issue Intelligent Optical Sensors in Biomedicine and Robotics)
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28 pages, 53273 KB  
Article
Automatic Detection of Podotactile Pavements in Urban Environments Through a Deep Learning-Based Approach on MLS/HMLS Point Clouds
by Elisavet Tsiranidou, Daniele Treccani, Andrea Adami, Antonio Fernández and Lucía Díaz-Vilariño
ISPRS Int. J. Geo-Inf. 2025, 14(12), 492; https://doi.org/10.3390/ijgi14120492 - 11 Dec 2025
Viewed by 832
Abstract
Pedestrian accessibility is a critical dimension of sustainable and inclusive transportation systems, yet many cities lack reliable data on infrastructure features that support visually impaired users. Among these, podotactile paving plays a vital role in guiding movement and ensuring safety at intersections and [...] Read more.
Pedestrian accessibility is a critical dimension of sustainable and inclusive transportation systems, yet many cities lack reliable data on infrastructure features that support visually impaired users. Among these, podotactile paving plays a vital role in guiding movement and ensuring safety at intersections and transit nodes. However, tactile paving networks remain largely absent from digital transport inventories and automated mapping pipelines, limiting the ability of cities to systematically assess accessibility conditions. This paper presents a scalable approach for identifying and mapping podotactile areas from mobile and handheld laser scanning data, broadening the scope of data-driven urban modelling to include infrastructure elements critical for visually impaired pedestrians. The framework is evaluated across multiple sensing modalities and geographic contexts, demonstrating robust generalization to diverse transport environments. Across four dataset configurations from Madrid and Mantova, the proposed DeepLabV3+ model achieved podotactile F1-scores ranging from 0.83 to 0.91, with corresponding IoUs between 0.71 and 0.83. The combined Madrid–Mantova dataset reached an F1-score of 0.86 and an IoU of 0.75, highlighting strong cross-city generalization. By addressing a long-standing gap in transportation accessibility research, this study demonstrates that podotactile paving can be systematically extracted and integrated into transport datasets. The proposed approach supports scalable accessibility auditing, enhances digital transport models, and provides planners with actionable data to advance inclusive and equitable mobility. Full article
(This article belongs to the Special Issue Spatial Information for Improved Living Spaces)
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13 pages, 22217 KB  
Article
Crosstalk Effects in a Dual ToF-Based Tactile–Proximity Sensing Platform Integrated in a Flat PMMA Light Guide
by Andrejs Ogurcovs, Ilze Aulika, Sergio Cartiel, Jorge Garcia-Pueyo and Adolfo Muñoz
Sensors 2025, 25(23), 7319; https://doi.org/10.3390/s25237319 - 2 Dec 2025
Viewed by 652
Abstract
We investigate crosstalk effects in a dual-modality tactile–proximity sensing system based on Time-of-Flight (ToF) technology integrated within a flat poly(methyl methacrylate) (PMMA) light guide. Building on the OptoSkin framework, we employ two commercially available TMF8828 multi-zone ToF sensors, one configured for tactile detection [...] Read more.
We investigate crosstalk effects in a dual-modality tactile–proximity sensing system based on Time-of-Flight (ToF) technology integrated within a flat poly(methyl methacrylate) (PMMA) light guide. Building on the OptoSkin framework, we employ two commercially available TMF8828 multi-zone ToF sensors, one configured for tactile detection via frustrated total internal reflection (FTIR) and the other for external proximity measurements through the same transparent substrate. Controlled experiments were conducted using a 2 cm2 silicone pad for tactile interaction and an A4-sized diffuse white target for proximity detection. Additional measurements with a movable PMMA sheet were performed to quantify signal attenuation, peak broadening, and confidence degradation under transparent-substrate conditions. The results demonstrate that the TMF8828 can simultaneously resolve both contact-induced scattering and distant reflections, but that localized interference zones occur when sensor fields of view overlap within the substrate. Histogram analysis reveals the underlying multi-path contributions, providing diagnostic insight not available from black-box ToF devices. These findings highlight both the opportunities and limitations of integrating multiple ToF sensors into transparent waveguides and inform design strategies for scalable robotic skins, wearable interfaces, and multi-modal human–machine interaction systems. Full article
(This article belongs to the Section Optical Sensors)
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33 pages, 22059 KB  
Review
Resistive Sensing in Soft Robotic Grippers: A Comprehensive Review of Strain, Tactile, and Ionic Sensors
by Donya Mostaghniyazdi and Shahab Edin Nodehi
Electronics 2025, 14(21), 4290; https://doi.org/10.3390/electronics14214290 - 31 Oct 2025
Viewed by 4059
Abstract
Soft robotic grippers have emerged as crucial tools for safe and adaptive manipulation of delicate and different objects, enabled by their compliant structures. These grippers need embedded sensing that offers proprioceptive and exteroceptive feedback in order to function consistently. Resistive sensing is unique [...] Read more.
Soft robotic grippers have emerged as crucial tools for safe and adaptive manipulation of delicate and different objects, enabled by their compliant structures. These grippers need embedded sensing that offers proprioceptive and exteroceptive feedback in order to function consistently. Resistive sensing is unique among transduction processes since it is easy to use, scalable, and compatible with deformable materials. The three main classes of resistive sensors used in soft robotic grippers are systematically examined in this review: ionic sensors, which are emerging multimodal devices that can capture both mechanical and environmental cues; tactile sensors, which detect contact, pressure distribution, and slip; and strain sensors, which monitor deformation and actuation states. Their methods of operation, material systems, fabrication techniques, performance metrics, and integration plans are all compared in the survey. The results show that sensitivity, linearity, durability, and scalability are all trade-offs across sensor categories, with ionic sensors showing promise as a new development for multipurpose soft grippers. There is also a discussion of difficulties, including hysteresis, long-term stability, and signal processing complexity. In order to move resistive sensing from lab prototypes to reliable, practical applications in domains like healthcare, food handling, and human–robot collaboration, the review concludes that developments in hybrid material systems, additive manufacturing, and AI-enhanced signal interpretation will be crucial. Full article
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27 pages, 7961 KB  
Review
Marine-Inspired Multimodal Sensor Fusion and Neuromorphic Processing for Autonomous Navigation in Unstructured Subaquatic Environments
by Chandan Sheikder, Weimin Zhang, Xiaopeng Chen, Fangxing Li, Yichang Liu, Zhengqing Zuo, Xiaohai He and Xinyan Tan
Sensors 2025, 25(21), 6627; https://doi.org/10.3390/s25216627 - 28 Oct 2025
Viewed by 3101
Abstract
Autonomous navigation in GPS-denied, unstructured environments such as murky waters or complex seabeds remains a formidable challenge for robotic systems, primarily due to sensory degradation and the computational inefficiency of conventional algorithms. Drawing inspiration from the robust navigation strategies of marine species such [...] Read more.
Autonomous navigation in GPS-denied, unstructured environments such as murky waters or complex seabeds remains a formidable challenge for robotic systems, primarily due to sensory degradation and the computational inefficiency of conventional algorithms. Drawing inspiration from the robust navigation strategies of marine species such as the sea turtle’s quantum-assisted magnetoreception, the octopus’s tactile-chemotactic integration, and the jellyfish’s energy-efficient flow sensing this study introduces a novel neuromorphic framework for resilient robotic navigation, fundamentally based on the co-design of marine-inspired sensors and event-based neuromorphic processors. Current systems lack the dynamic, context-aware multisensory fusion observed in these animals, leading to heightened susceptibility to sensor failures and environmental perturbations, as well as high power consumption. This work directly bridges this gap. Our primary contribution is a hybrid sensor fusion model that co-designs advanced sensing replicating the distributed neural processing of cephalopods and the quantum coherence mechanisms of migratory marine fauna with a neuromorphic processing backbone. Enabling real-time, energy-efficient path integration and cognitive mapping without reliance on traditional methods. This proposed framework has the potential to significantly enhance navigational robustness by overcoming the limitations of state-of-the-art solutions. The findings suggest the potential of marine bio-inspired design for advancing autonomous systems in critical applications such as deep-sea exploration, environmental monitoring, and underwater infrastructure inspection. Full article
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24 pages, 3478 KB  
Article
Measurement of Force and Position Using a Cantilever Beam and Multiple Strain Gauges: Sensing Principles and Design Considerations
by Carter T. Noh, Kenneth Smith, Christian L. Shamo, Jordan Porter, Kirsten Steele, Nathan D. Ludlow, Ryan W. Hall, Maeson G. Holst, Alex R. Williams and Douglas D. Cook
Sensors 2025, 25(21), 6561; https://doi.org/10.3390/s25216561 - 24 Oct 2025
Cited by 1 | Viewed by 1904
Abstract
Simultaneous measurement of force and position often relies on delicate tactile sensing systems that only measure small forces at discrete positions. This study proposes a compact, durable sensor which can provide simultaneous and continuous measurements of force and position using multiple strain gauges [...] Read more.
Simultaneous measurement of force and position often relies on delicate tactile sensing systems that only measure small forces at discrete positions. This study proposes a compact, durable sensor which can provide simultaneous and continuous measurements of force and position using multiple strain gauges mounted on a cantilever beam. When a point force is applied to the cantilever, the strain gauges are used to determine the magnitude of the applied force and its position along the beam. A major advantage of the force-position sensor concept is its compact electronics and durable sensing surface. We designed, tested, and evaluated three different prototypes for the force-position sensor concept. The prototypes achieved an average percent error of 1.71% and were highly linear. We also conducted a thorough analysis of design variables and their effects on performance. The force and position measurement ranges can be adjusted by tuning the material and geometric properties of the beam and the spacing of the strain gauges. The accuracy of force measurements is dependent upon applied load, but insensitive to the location of the applied load. Accuracy of position measurements is also dependent upon applied load and weakly dependent upon position of the applied load. Full article
(This article belongs to the Collection Tactile Sensors, Sensing and Systems)
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40 pages, 29429 KB  
Review
Innovations in Multidimensional Force Sensors for Accurate Tactile Perception and Embodied Intelligence
by Jiyuan Chen, Meili Xia, Pinzhen Chen, Binbin Cai, Huasong Chen, Xinkai Xie, Jun Wu and Qiongfeng Shi
AI Sens. 2025, 1(2), 7; https://doi.org/10.3390/aisens1020007 - 29 Sep 2025
Cited by 7 | Viewed by 7782
Abstract
Multidimensional force sensors are key devices capable of simultaneously perceiving and analyzing force in multiple directions (normally triaxial forces). They are designed to provide intelligent systems with skin-like precision in environmental interaction, offering high sensitivity, spatial resolution, decoupling capability, and environmental adaptability. However, [...] Read more.
Multidimensional force sensors are key devices capable of simultaneously perceiving and analyzing force in multiple directions (normally triaxial forces). They are designed to provide intelligent systems with skin-like precision in environmental interaction, offering high sensitivity, spatial resolution, decoupling capability, and environmental adaptability. However, the inherent complexity of tactile information coupling, combined with stringent demands for miniaturization, robustness, and low cost in practical applications, makes high-performance and reliable multidimensional sensing and decoupling a major challenge. This drives ongoing innovation in sensor structural design and sensing mechanisms. Various structural strategies have demonstrated significant advantages in improving sensor performance, simplifying decoupling algorithms, and enhancing adaptability—attributes that are essential in scenarios requiring fine physical interactions. From this perspective, this article reviews recent advances in multidimensional force sensing technology, with a focus on the operating principles and performance characteristics of sensors with different structural designs. It also highlights emerging trends toward multimodal sensing and the growing integration with system architectures and artificial intelligence, which together enable higher-level intelligence. These developments support a wide range of applications, including intelligent robotic manipulation, natural human–computer interaction, wearable health monitoring, and precision automation in agriculture and industry. Finally, the article discusses remaining challenges and future opportunities in the development of multidimensional force sensors. Full article
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35 pages, 18570 KB  
Review
Research Status and Trends in Universal Robotic Picking End-Effectors for Various Fruits
by Wenjie Gao, Jizhan Liu, Jie Deng, Yong Jiang and Yucheng Jin
Agronomy 2025, 15(10), 2283; https://doi.org/10.3390/agronomy15102283 - 26 Sep 2025
Cited by 2 | Viewed by 2994
Abstract
The land used for fruit cultivation now exceeds 120 million hectares globally, with an annual yield of nearly 940 million tons. Fruit picking, the most labor-intensive task in agricultural production, is gradually shifting toward automation using intelligent robotic systems. As the component in [...] Read more.
The land used for fruit cultivation now exceeds 120 million hectares globally, with an annual yield of nearly 940 million tons. Fruit picking, the most labor-intensive task in agricultural production, is gradually shifting toward automation using intelligent robotic systems. As the component in direct contact with crops, specialized picking end-effectors perform well for certain fruits but lack adaptability to diverse fruit types and canopy structures. This limitation has constrained technological progress and slowed industrial deployment. The diversity of fruit shapes and the wide variation in damage thresholds—2–4 N for strawberries, 15–40 N for apples, and about 180 N for kiwifruit—further highlight the challenge of universal end-effector design. This review examines two major technical pathways: separation mechanisms and grasping strategies. Research has focused on how fruits are detached and how they can be securely held. Recent advances and limitations in both approaches are systematically analyzed. Most prototypes have achieved picking success rates exceeding 80%, with average cycle times reduced to 4–5 s per fruit. However, most designs remain at Technology Readiness Levels (TRLs) 3–5, with only a few reaching TRLs 6–7 in greenhouse trials. A dedicated section also discusses advanced technologies, including tactile sensing, smart materials, and artificial intelligence, which are driving the next generation of picking end-effectors. Finally, challenges and future trends for highly universal agricultural end-effectors are summarized. Humanoid picking hands represent an important direction for the development of universal picking end-effectors. The insights from this review are expected to accelerate the industrialization and large-scale adoption of robotic picking systems. Full article
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20 pages, 2223 KB  
Article
Evaluation of Robotic Swabbing and Fluorescent Sensing to Monitor the Hygiene of Food Contact Surfaces
by Siavash Mahmoudi, Clark Griscom, Pouya Sohrabipour, Yang Tian, Chaitanya Pallerla, Philip Crandall and Dongyi Wang
Foods 2025, 14(19), 3311; https://doi.org/10.3390/foods14193311 - 24 Sep 2025
Cited by 1 | Viewed by 1865
Abstract
Effective environmental monitoring is critical for preventing microbial and allergenic cross-contamination. However, manual swabbing methods, commonly used to verify hygienic conditions, are prone to inconsistent results because of variability in pressure, coverage, and techniques. Two novel solutions will be explored to address these [...] Read more.
Effective environmental monitoring is critical for preventing microbial and allergenic cross-contamination. However, manual swabbing methods, commonly used to verify hygienic conditions, are prone to inconsistent results because of variability in pressure, coverage, and techniques. Two novel solutions will be explored to address these challenges: a robotic swabbing system with tactile sensing control, and a fluorescence/absorbance spectrometer for non-contact, protein-based residue detection. The robotic system was evaluated against trained and untrained humans, measuring water pickup, surface coverage, and pressure consistency. Concurrently, the fluorescence system analyzed model poultry protein soil to correlate spectral patterns with contamination levels. The robotic system demonstrated statistically superior performance, achieving consistent force application and near-complete surface coverage, overcoming key limitations of manual sampling. The fluorescence system distinguished contamination with high sensitivity, validating its use as a rapid, non-contact assessment tool. Together, the robotic sample acquisition and the spectrometer’s sensitive analysis provide a dual-modality framework for enhancing hygiene monitoring in manufacturing facilities. Full article
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20 pages, 7286 KB  
Article
Design of a Clip-On Modular Tactile Sensing Attachment Based on Fiber Bragg Gratings: Theoretical Modeling and Experimental Validation
by Fengzhi Zhao, Yan Feng, Min Xu, Yaxi Li and Hua Zhang
Sensors 2025, 25(19), 5943; https://doi.org/10.3390/s25195943 - 23 Sep 2025
Viewed by 810
Abstract
Despite widespread modular tooling in robots and automated systems, tactile sensing lags behind, constrained by custom and non-interchangeable sensors. To close this gap, we developed a clip-on cylindrical tactile module that combines a snap-fit Clip-on Cap (CC) with a plug-in Sensor Core (PSC) [...] Read more.
Despite widespread modular tooling in robots and automated systems, tactile sensing lags behind, constrained by custom and non-interchangeable sensors. To close this gap, we developed a clip-on cylindrical tactile module that combines a snap-fit Clip-on Cap (CC) with a plug-in Sensor Core (PSC) hosting an array of force sensing and temperature-reference fiber Bragg gratings (FBGs). An opto-mechanical model relates Bragg wavelength shifts to external forces through parameterized dimensions and remains applicable across varied module sizes. Two loading configurations are examined: Case I, a PSC fitted with a compliant PSC-solid insert, and Case II, a hollow PSC. Experiments across both configurations validate the model, with prediction errors below 8%. Case II offers up to twice the force sensitivity of Case I, whereas Case I maintains slightly higher linearity (R2 > 0.95). We propose a metric, Q, for assessing the trade-off among sensitivity, linearity, and dynamic lag; analyses with this metric establish that softer solid inserts enhance tactile force perception. The CC–PSC pair can be rapidly swapped or detached to meet diverse application needs. These results provide a transferable design and modeling framework for equipping robots—or other automated systems—with universally deployable, clip-on tactile perception. Full article
(This article belongs to the Section Physical Sensors)
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58 pages, 16131 KB  
Review
Polymer Gel-Based Triboelectric Nanogenerators: Conductivity and Morphology Engineering for Advanced Sensing Applications
by Sabuj Chandra Sutradhar, Nipa Banik, Mohammad Mizanur Rahman Khan and Jae-Ho Jeong
Gels 2025, 11(9), 737; https://doi.org/10.3390/gels11090737 - 13 Sep 2025
Cited by 5 | Viewed by 2280
Abstract
Polymer gel-based triboelectric nanogenerators (TENGs) have emerged as versatile platforms for self-powered sensing due to their inherent softness, stretchability, and tunable conductivity. This review comprehensively explores the roles of polymer gels in TENG architecture, including their function as triboelectric layers, electrodes, and conductive [...] Read more.
Polymer gel-based triboelectric nanogenerators (TENGs) have emerged as versatile platforms for self-powered sensing due to their inherent softness, stretchability, and tunable conductivity. This review comprehensively explores the roles of polymer gels in TENG architecture, including their function as triboelectric layers, electrodes, and conductive matrices. We analyze four operational modes—vertical contact-separation, lateral-sliding, single-electrode, and freestanding configurations—alongside key performance metrics. Recent studies have reported output voltages of up to 545 V, short-circuit currents of 48.7 μA, and power densities exceeding 120 mW/m2, demonstrating the high efficiency of gel-based TENGs. Gel materials are classified by network structure (single-, double-, and multi-network), matrix composition (hydrogels, aerogels, and ionic gels), and dielectric medium. Strategies to enhance conductivity using ionic salts, conductive polymers, and nanomaterials are discussed in relation to triboelectric output and sensing sensitivity. Morphological features such as surface roughness, porosity, and micro/nano-patterning are examined for their impact on charge generation. Application-focused sections detail the integration of gel-based TENGs in health monitoring (e.g., sweat, glucose, respiratory, and tremor sensing), environmental sensing (e.g., humidity, fire, marine, and gas detection), and tactile interfaces (e.g., e-skin and wearable electronics). Finally, we address current challenges, including mechanical durability, dehydration, and system integration, and outline future directions involving self-healing gels, hybrid architectures, and AI-assisted sensing. This review expands the subject area by synthesizing recent advances and offering a strategic roadmap for developing intelligent, sustainable, and multifunctional TENG-based sensing technologies. Full article
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