Search Results (15,532)

Biomedical Ti–Nb–Zr–Si alloys containing 12 and 18 wt.% Nb were fabricated by electron beam melting and subjected to thermomechanical processing, including forging, cross-helical rolling, and subsequent cooling or quenching. The effects of Nb content and processing route on phase composition, microstructure, and mechanical properties were systematically investigated using X-ray diffraction, scanning electron microscopy, and tensile testing. The results indicate that increasing Nb content promotes stabilization of the metastable α″ phase, leading to a significant reduction in elastic modulus. The Ti–18Nb–4Zr–1Si alloy exhibited a modulus of ~60 GPa after rolling, which further decreased to ~40 GPa after additional quenching. In contrast, the Ti–12Nb–4Zr–1Si alloy showed higher values of 76–94 GPa due to the predominance of the α′ phase. Both alloys demonstrated a favorable combination of strength and ductility. Microstructural analysis revealed the formation of silicides, whose type and morphology depend on Nb content and processing conditions. The Ti–12Nb–4Zr–1Si alloy predominantly contains (Ti,Zr)₅Si₃, whereas the Ti–18Nb–4Zr–1Si alloy exhibits complex silicides composed of (Ti,Zr)₅Si₃ and (Ti,Zr)₃Si phases. These results highlight the potential of controlling phase composition and silicide evolution to tailor mechanical properties, particularly the elastic modulus, for biomedical applications. Full article

This study investigates the effects of tempering temperature on the microstructural evolution and mechanical properties of Cr-Ni-Mo-V steel designed for pressure vessel applications. The microstructure was characterized via scanning electron microscopy (SEM), transmission electron microscopy (TEM, Thermo Fisher Talos F200X), electron backscatter diffraction (EBSD), and physicochemical phase analysis. Mechanical performance was evaluated through tensile and impact tests, followed by a detailed discussion of the underlying strengthening mechanisms. The results demonstrate that the microstructure after tempering is fully tempered martensite. Samples tempered between 425 °C and 525 °C exhibit significant tempering resistance, maintaining a tensile strength of approximately 1300 MPa. This is primarily attributed to the synergistic effect of dislocation strengthening and the precipitation of MC-type carbides. As the tempering temperature increases to 625 °C, the dislocation density decreases sharply from 3.71 × 10¹¹ cm⁻² to 1.18 × 10¹¹ cm⁻², leading to a decline in strength. Concurrently, the impact energy increases significantly from 71 J to 132 J. The improvement in toughness is mainly attributed to the significant elevation of the crack initiation threshold, which is dominated by the reduction in matrix dislocation density, the coarsening and spheroidization of carbides, and the alleviation of local stress concentration. The relative proportion of high-angle grain boundaries (HAGBs, misorientation > 15°) increases from 51.9% to 57.7% during tempering, which is a result of the massive elimination of low-angle grain boundaries rather than an increase in the absolute length per unit area of HAGBs. Full article

The textile and clothing industry exerts a significant environmental impact in the EU, contributing heavily to water, land, and resource depletion, with waste generation expected to rise sharply due to fast fashion trends. Accelerating circularity and closed-loop production is critical to reduce the sector’s ecological footprint. This study investigates newer approaches for the removal of indigo prints from cotton (CO) and polyester (PES) textiles using aqueous-based solutions and/or ozone treatment. Aqueous alkaline solutions containing reducing agents and surfactants were evaluated, as well as dry and wet ozone treatments. The efficacy of colour removal was assessed via spectrophotometric analysis [colour strength (K/S) and colour difference (ΔE)] and the fabrics were tested for dimensional stability and tensile strength before and after treatment. Results reveal that surfactant-assisted aqueous treatments enable effective pigment removal and maintain textile properties, supporting subsequent reprinting for textile upcycling. Wet ozone treatment also promoted substantial decolourisation, particularly in cellulosic substrates. Although PES samples exhibited better mechanical resistance, they revealed limited pigment extraction upon ozone treatment. These findings demonstrate the potential of chemical treatments using aqueous-based solutions and surfactants for circular textile applications, facilitating pigment removal without compromising substrate integrity, and boosting the upcycling. Full article

Poly(lactic acid) (PLA)-based biocomposites incorporating collagen (COLL) and hydroxyapatite (HA) were produced via melt micro-compounding and subsequent injection molding. 1,4-phenylene diisocyanate (PDI) was employed as a compatibilizer, while poly(ethylene glycol) (PEG) was used as a plasticizer. The morphological, thermal, rheological, and mechanical properties, as well as surface wettability, degradation behavior, and cytotoxicity, were comprehensively evaluated. SEM and DSC analyses revealed the phase distribution and thermal transitions, while rheological measurements showed that PEG reduced melt viscosity by increasing chain mobility. Mechanical performance was evaluated using tensile, impact, and DMA tests on standard specimens, indicating that HA primarily enhanced stiffness (elastic modulus), whereas PEG improved toughness, resulting in higher impact strength. Biodegradable bone screw prototypes were produced with the same formulations and subjected to torsion, enzymatic degradation, and MTT cytotoxicity tests. Degradation results indicated that biocomposites containing PEG, collagen, and HA exhibited accelerated mass loss. Overall, the 70/20/10 PLA/COLL/HA/PEG/PDI formulation was more suitable for soft (trabecular) bone tissue, while the 70/10/20 PLA/COLL/HA/PDI formulation showed advantages for hard (cortical) bone tissue applications. Full article

With the vigorous promotion of the modernization of China’s construction industry, the proportion of prefabricated buildings in new construction projects has increased steadily. Grouted sleeve connection is a mainstream joining method for prefabricated components, and the performance of grouting materials is crucial to connection reliability. In this study, a modified polyurethane composite (MPC) was developed as a novel sleeve grouting material, and seven grouted splice specimens with different steel bar strength grades and anchorage lengths were fabricated for uniaxial tensile tests. The mechanical properties of MPC and the connection performance of specimens were systematically investigated, and the effects of steel bar strength grade and anchorage length on ultimate load, average bond strength, and strain characteristics were quantitatively analyzed. The results show that MPC has excellent fluidity, and its mechanical strengths meet the specified requirements. Increasing steel bar strength grade and anchorage length significantly improves ultimate load: at a 6d anchorage length, the ultimate load of the S600 series (HRB600E) is 44.85% higher than that of the S400 series (HRB400E); extending the S400 series’ anchorage length from 4d to 8d increases ultimate load by 50.61%. Average bond strength decreases with increasing anchorage length (S400-MPC-8d is 24.70% lower than S400-MPC-4d) but increases with higher steel bar strength grade (S600-MPC-6d is 32.37% higher than S400-MPC-6d). The sleeve remains elastic during the test, ensuring safety. Prediction formulas for average bond strength under slip failure were established, with good agreement between predicted and experimental results. For both HRB400E and HTRB600E steel bars, considering safety and installation errors, a critical anchorage length of 8d is recommended for engineering design. Full article

Laser-based Powder Bed Fusion (LPBF) enables the fabrication of complex metal components but often results in high porosity and microdefect densities, compromising fatigue performance despite acceptable static properties. Standard fatigue characterisation methods are time-consuming and costly and yield scattered results due to defect-induced brittleness and residual stresses. This study investigates the application of thermographic techniques as a rapid alternative for evaluating the intrinsic fatigue behaviour of tensile coupons fabricated by LPBF employing AISI 316L steel. By monitoring surface temperature during stepwise static monotone and fatigue loading, thermographic methods aim to detect early hints of heat dissipation associated with microdamage initiation. Approaches based on temperature harmonic analysis have been implemented, allowing near-real-time and full-field mapping of stress distribution and damage development. Results show that harmonic metrics correlate with the material state and effectively track the thermoelastic effect-induced temperature changes. Some evidence is found regarding the onset of intrinsic heat dissipation, which needs to be confirmed by more focused and extensive experimental tests. Full article

A novel graphene-based nanomaterial, trade registered Hastalex^®, has been synthesised and investigated for its application as a 3D scaffold in surgical implantation. Hastalex is developed through the covalent bonding of amine-group-functionalised graphene oxide to the base chemical, poly(carbonate-urea)urethane. The material is under development for medical application including tendon, heart valve, and pelvic implant for prolapse surgery. For successful clinical translation, long-term rheological and chemical stability must be demonstrated and until now no systematic multi-year evaluation has been reported for graphene-poly(carbonate-urea)urethane nanocomposites. The material was synthesised in accordance with the patented formulation and evaluated at 0, 6, 12, and 24 months post-synthesis. Physicochemical properties were assessed using attenuated total reflectance Fourier-transform infrared spectroscopy, scanning electron microscope, contact angle measurements, thermogravimetric analysis, and mechanical analysis with tensile tests. Flow behaviour of Hastalex was evaluated using a rheometer to determine viscosity, shear stress response and impact of temperature changes and ageing on these factors. Hastalex exhibited non-Newtonian, shear-thinning behaviour consistent across all timepoints. Viscosity was found to increase progressively with ageing, attributed not to chemical degradation, but likely due to gradual solvent evaporation and densification of the polymer matrix during storage under ambient conditions. Rheological measurements across increasing temperature regimes revealed a heat-sensitive decrease in viscosity, followed by a reversal of changes beyond ~80 °C—likely due to enhanced solvent evaporation and chain reorganisation. This comprehensive material characterisation supports Hastalex as a promising candidate for bioengineering applications. Full article

Ultra-high-performance concrete (UHPC) is widely used due to its strength, toughness, and durability. Shrinkage issues are the primary cause of concrete cracking and one of the main factors limiting the widespread application of UHPC in structural engineering. The shrinkage properties of UHPC vary depending on curing conditions. Research indicates that after thermal curing, the pore structure of UHPC is optimized, resulting in a significant reduction in shrinkage values. Based on the superposition principle, temperature creep coefficients and humidity creep coefficients are introduced to correct the temperature and humidity in the test environment to a constant temperature (20 °C) and humidity (75% relative humidity). The B3 coefficient of variation method was used to compare five different creep prediction models. The CEB-FIP2010 model was selected as the benchmark creep model, and curing condition coefficients were incorporated into the model to establish a comprehensive creep calculation model considering curing conditions. After 550 days of steam curing, the shrinkage strain of the UHPC specimens was approximately 28.9% of that of the uncured specimens. The additional creep deformation caused by temperature and humidity in the uncured and steam-cured specimens accounted for approximately 10% and 20% of the total creep deformation over 550 days, respectively. The strain development rates for both tensile and compressive strains in steam-cured specimens were lower than those in uncured specimens. A ten-year long-term creep simulation of UHPC precast joint beams was conducted using the finite element software Midas-Fea, and the comparison results validated the reliability of the comprehensive creep model. Full article

Modification of PLA with functional nanoparticles is a promising approach for imparting new properties to the material. In this work, titanium nanoparticles (Ti NPs) and titanium dioxide nanoparticles (TiO₂ NPs) were synthesized by laser ablation and characterized by dynamic light scattering, spectrophotometry, and transmission electron microscopy. The average hydrodynamic diameter of Ti NPs was 12 nm, while that of TiO₂ NPs was 24 nm; both dispersions possessed a positive zeta potential (23–27 mV) and spherical morphology. L-PLA composite films containing 0.1 wt.% Ti NPs or TiO₂ NPs were obtained by solution casting. Atomic force and modulation-interference microscopy confirmed the uniform distribution of nanoparticles within the polymer matrix, although partial aggregation was observed. The introduction of TiO₂ NPs increased the water contact angle. Mechanical testing revealed a significant reinforcing effect: the addition of 0.1 wt.% NPs increased the Young’s modulus by 62–68% and the ultimate tensile strength by 16–18% while maintaining a ductile fracture pattern with elongation at break up to ~8%. Both types of composites generated reactive oxygen species (ROS) in aqueous solutions: Ti NPs increased H₂O₂ production by 5.5 times and TiO₂ NPs by 4.9 times, and they also induced the formation of hydroxyl radicals. The accumulation of 8-oxoguanine in DNA and long-lived oxidized protein species confirmed the materials’ ability to cause oxidative damage to biomacromolecules. For E. coli, growth inhibition reached 40.5% (for composites with Ti NPs) and 71% (for composites with TiO₂ NPs). The effect was even more pronounced for S. aureus, where inhibition levels were approximately 70% and 80%, respectively; flow cytometry confirmed the strong bactericidal effect, showing that materials containing TiO₂ NPs increased the proportion of dead cells to 25% for E. coli and ~68% for S. aureus. Cytotoxicity assessment on human fibroblasts (HSF) demonstrated the high biocompatibility of neat L-PLA and composites with Ti NPs (viability > 95%) and with TiO₂ NPs (viability ~93%). The obtained results indicate that L-PLA-based composites with Ti NPs and TiO₂ NPs exhibit pronounced ROS-mediated antibacterial activity without additional UV irradiation. These findings position these materials as highly promising candidates for active biodegradable food packaging to extend shelf-life and for biomedical devices, such as wound dressings and implants, where reducing the risk of bacterial colonization is critical. Full article

In this research, PLA biocomposites reinforced with 20 wt% flax fibers modified with 1, 5, 10, and 20% concentrations of trans-cinnamic acid (TC) were prepared. The materials were systematically characterized to evaluate their structural, thermal, viscoelastic, surface, and functional properties. Thermal stability and phase transitions were analyzed using thermogravimetric analysis (TG) and differential scanning calorimetry (DSC), while viscoelastic behavior and molecular relaxation processes were investigated by dynamic mechanical analysis (DMA). To elucidate failure mechanisms and interfacial quality, fracture surface morphology after tensile testing was observed using scanning electron microscopy (SEM). Surface wettability was determined through water contact angle measurements, and antibacterial activity against Escherichia coli and Staphylococcus aureus was evaluated to assess the functional potential of the developed biocomposites. The results demonstrated that moderate fiber modification improved interfacial adhesion and enhanced thermo-mechanical performance. The highest contact angles were observed for 5% and 10% TC concentrations, indicating increased surface hydrophobicity, while strong antibacterial activity (R ≥ 6) was achieved for 10% and 20% TC. The research confirms that trans-cinnamic acid concentration governs multiple structure–property relationships, enabling controlled tuning of mechanical reinforcement and antibacterial functionality. Full article

Alginate is a biocompatible and biodegradable polymer derived from seaweed. It has been extensively researched and developed for various applications. However, its poor mechanical properties present a significant drawback that limits its use in multiple fields. Furthermore, the fabrication of reinforced alginate films using conventional melt processing has the potential for scaling up production. This study aimed to enhance the mechanical properties of sodium alginate (SA) films by incorporating calcium alginate (CA) powder. The SA/CA biocomposite films were created using a thermo-compression technique, with glycerol acting as a plasticizer for the SA matrix. Various CA contents—2.5, 5, 10, and 20 wt%—were investigated. Scanning electron microscopy and energy dispersive spectroscopy revealed good interfacial adhesion between the SA film matrix and the CA powder. As the CA content increased, the moisture content of SA/CA biocomposite films decreased. The addition of CA powder significantly improved the tensile properties of the SA films. Based on the tensile test, SA/CA biocomposite films with 20 wt% CA powder exhibited a maximum tensile strength of 11.7 MPa and a Young’s modulus of 234.7 MPa. These results indicate a substantial increase of 208% in maximum tensile strength and 907% in Young’s modulus compared to SA films without CA. These findings indicated that the CA powder serves as an effective reinforcing filler for thermo-compressed SA films, which could lead to the development of high-strength alginate-based products for potential use in various applications, including biomedical, agricultural, and packaging applications. Full article

This study investigates the development of mechanically reprocessed poly(lactic acid) (rPLA) films reinforced with rice husk (RH) and rice husk biochar (RHB) to evaluate their processing behavior, key functional properties, and disintegration under composting conditions. rPLA was produced from PLA through an additional processing cycle to simulate the valorization of industrial PLA waste, while composites containing 1 and 3 wt.% RH or RHB 500 µm sized particles were manufactured by melt extrusion followed by a compression molding process. Reprocessing increased the melt flow index and decreased intrinsic viscosity and viscosimetric molecular weight, evidencing the occurrence of chain scission during mechanical reprocessing. The addition of RH slightly restricted melt flow and promoted higher surface hydrophilicity, whereas RHB showed a filler-loading-dependent effect on melt flow and increased surface hydrophobicity at low content, consistent with its carbonized and less polar nature. Both RH and RHB promote a nucleating effect, with increased crystallinity in RHB-containing films, and tensile tests showing that filler incorporation mainly reduced ductility compared with unfilled rPLA, while stiffness and strength was maintained or exhibited more moderate variations. Despite these contrasting trends in surface properties and thermo-mechanical performance, all formulations achieved complete disintegration within 21 days under composting conditions at laboratory scale level. Overall, RH and RHB provide a viable route to valorize agro-industrial residues in rPLA films and to tune structure–property relationships within the circular economy framework. Full article

Steel processing requires energy-efficient heat-treatment routes without compromising material performance. Traditional annealing furnaces used for low-carbon (LC) steels are energy-intensive and major contributors to CO₂ emissions, creating a need for sustainable alternatives. This study evaluates continuous electric furnace (CEF) annealing as a low-emission route to tailor the microstructure, texture, and mechanical properties of cold-rolled LC steel. Samples were annealed at 750 °C and 850 °C for 60 s, followed by comprehensive microstructural and crystallographic characterization using XRD, SEM, EBSD (IPF, GOS, KAM, ODF), hardness, and tensile testing. Annealing increased recrystallization from ~4% in the as-rolled condition to ~98% at 850 °C, reduced the mean KAM from 1.9° to 0.1°, enhanced the high-angle grain boundary fraction to 0.91, and promoted γ-fiber strengthening while suppressing detrimental θ-fiber components. The 850 °C condition achieved optimal mechanical performance (UTS × TE = 11.1 GPa%). These results demonstrate that CEF annealing enables sustainable processing with better mechanical performance in LC steels. Full article

Hydrophilic colloids are ideal materials for preparing edible films; however, their intrinsic hydrophilicity leads to poor hydrophobicity in the resulting films. Emulsion-based films can significantly improve the hydrophobicity of films made from hydrophilic colloids, but this approach tends to disrupt intermolecular interactions within the film matrix. Phenolic compounds can compensate for this drawback by promoting crosslinking among film-forming polymers. In this study, hemp seed protein was used as the film-forming matrix, and rose essential oil was incorporated to prepare emulsion-based films. Different amounts of propolis flavonoids were added to investigate their effects on the physicochemical properties of the films. The results show that the addition of propolis flavonoids significantly reduced film whiteness (9%–45%), thickness (6%–37%), light transmittance (9%–60%), water vapor transmission rate (34%–65%), and peroxide value (25%–76%) of oil, while increasing tensile strength (15%–149%), elongation at break (24%–95%), Young’s modulus (26%–140%), surface hydrophobicity, thermal stability, and antioxidant and antimicrobial activities. Furthermore, pork wrapped with flavonoid-containing films exhibited inhibition of microbial growth, lipid oxidation, protein degradation, and maintained firmness. Therefore, propolis flavonoids represent a potential active ingredient for improving the physicochemical properties and preservative performance of emulsion-based films. Full article

Laser Powder Bed Fusion (PBF-LB) is currently one of the most versatile and adopted additive manufacturing technologies for printing metals. To take new PBF-LB machines into service, a thorough characterization and calibration is often necessary to get the desired output. This is commonly achieved empirically; however, data-driven methods have become more and more available over the last few years. This research explores the use of transfer learning (TL) to transfer process knowledge from an already-established source machine (Nikon SLM 500) to a target machine (Trumpf TruPrint 5000) with different hardware specifications. To predict the tensile properties of AlSi10Mg0.5 utilizing a minimal data set of merely 25 training samples, eight TL model variants, determined by their degrees of training freedom, were investigated. The results showed that TL is effective in transferring machine learning (ML)-based process models. High prediction accuracy was achieved on the target machine, with coefficient of determination ($R^2$) values reaching 75.5% for yield strength, 82.1% for ultimate tensile strength, and up to 92.0% for elongation at break in testing. Additionally, a weighted mean model ensemble of all eight single models was developed, including all eight TL variants, to enable higher prediction robustness. Validation trials for three different use cases confirmed the capability of the approach to optimize processing conditions, like increasing hatch scan speed by 167% to 292% while maintaining high mechanical performance. Additional microstructure analysis was given to support the findings. The results demonstrate a time- and resource-efficient approach for rapid industrialization of PBF-LB machines, combining ML-based process modeling with machine-specific data. Full article