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Search Results (315)

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Keywords = textile fabrication techniques

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37 pages, 11045 KB  
Review
Lattice Thermal Transport in Polymers: Atomistic Insights, Modeling Advances, and Design Perspectives
by Haoran Cui, Theodore Maranets, Yan Wang, Yifei Jin and Lei Cao
Crystals 2026, 16(4), 242; https://doi.org/10.3390/cryst16040242 - 3 Apr 2026
Viewed by 407
Abstract
Polymers are widely used in applications ranging from flexible electronics and thermal interface materials to structural composites and textile fabrics. Their inherently low κ, strongly governed by molecular structure and morphology, makes polymers a challenging yet scientifically rich class of materials for [...] Read more.
Polymers are widely used in applications ranging from flexible electronics and thermal interface materials to structural composites and textile fabrics. Their inherently low κ, strongly governed by molecular structure and morphology, makes polymers a challenging yet scientifically rich class of materials for thermal transport studies. Over the past two decades, modeling and simulation have played a central role in elucidating heat transport mechanisms in polymers and in guiding the rational design of polymer systems with enhanced or tunable thermal properties. This review provides a comprehensive overview of the theoretical frameworks and computational approaches used to model thermal transport in polymers. We discuss atomistic methods including density functional theory, molecular dynamics, and first-principles Boltzmann transport equation approaches, as well as emerging data-driven and machine learning-based techniques. Special attention is devoted to the effects of chain conformation, crystallinity, orientation, interchain coupling, interfaces, and nanocomposite architectures. Current challenges and future research directions are highlighted, with particular emphasis on multiscale modeling, method integration, and predictive materials design. Full article
(This article belongs to the Section Organic Crystalline Materials)
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40 pages, 2163 KB  
Systematic Review
Plant Extracts as Antibacterial and Antifungal Agents in Medical Textiles: A Systematic Review of Key Components, Efficacy, and Application Techniques
by Praxedes Jeanpierre Merino-Ramirez and Rebeca Salvador-Reyes
Resources 2026, 15(4), 52; https://doi.org/10.3390/resources15040052 - 30 Mar 2026
Viewed by 524
Abstract
This systematic review examines the use of plant-derived extracts as antibacterial and antifungal agents in medical textiles, with an emphasis on active components, extraction techniques, biological efficacy, target microorganisms, and fabric application methods. This study is framed within the context of natural resource-based [...] Read more.
This systematic review examines the use of plant-derived extracts as antibacterial and antifungal agents in medical textiles, with an emphasis on active components, extraction techniques, biological efficacy, target microorganisms, and fabric application methods. This study is framed within the context of natural resource-based plant biomass and agro-industrial residues as a sustainable source of high-value functional compounds for resource valorization. Searches in Scopus and Web of Science followed the PIOC framework and PRISMA protocol. From an initial 389 records, 38 studies met the eligibility criteria. We identified a sustained growth in publications between 2020 and 2025, and six predominant thematic lines related to medical textiles, sustainability, antimicrobial assessment, structural characterization, natural dyeing optimization, and antioxidant functionalization. Among the most studied species, Aloe barbadensis and Salvia officinalis were prominent. Leaves were the most frequently used plant organ, highlighting their relevance as readily available renewable biomass resources. Maceration was the most common extraction method, although ultrasound-assisted extraction yielded a broader metabolite profile and better preserved thermolabile compounds, demonstrating the impact of biomass conversion techniques on resource efficiency and extract quality. Cotton 100% (plain weave) was the most widely used substrate, and the exhaustion method (immersion/exhaust dyeing) was the preferred application technique. Overall, plant extracts obtained through the sustainable management and valorization of plant resources achieved high inhibition against pathogenic bacteria, including resistant strains, and consistent antifungal activity, supporting their potential for developing functional and sustainable medical textiles. These findings align with the goals for responsible production and good health and well-being and reinforce the role of biomass-based resource systems within a circular bioeconomy, opening avenues to optimize formulations, standardize methodologies, and evaluate post-laundering performance and in vivo biocompatibility. Full article
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48 pages, 6121 KB  
Review
Essential Oils Applied to Textile Substrates with Emphasis on Antibacterial Properties: Review Article
by Hendrick Lezeck, Meritxell Martí, Siddanth Saxena and Manuel J. Lis
Molecules 2026, 31(7), 1077; https://doi.org/10.3390/molecules31071077 - 25 Mar 2026
Viewed by 438
Abstract
Essential oils (EOs) are well-known in traditional medicine, pharmacy, the food industry, and cosmetics because they are readily available and have proven efficacy across a wide range of applications. They are natural, bio-based, and biodegradable, and when applied accurately, they exhibit effective action [...] Read more.
Essential oils (EOs) are well-known in traditional medicine, pharmacy, the food industry, and cosmetics because they are readily available and have proven efficacy across a wide range of applications. They are natural, bio-based, and biodegradable, and when applied accurately, they exhibit effective action against microorganisms, viruses, and fungi. However, most organic EOs are volatile and have hydrophobic surface chemistry, making them unsuitable for direct bio-applications in textiles. Textiles offer a useful platform for applying essential oils to impart functions such as antimicrobial or deodorizing effects. While traditional textiles focused mainly on comfort and protection, the rise of functional textiles has created new opportunities to integrate natural compounds such as essential oils. Recently, a growing body of research has focused on integrating essential oils into textile materials, driven by the increasing demand for sustainable fabrics with added biofunctionality. This review highlights the latest advances in applying essential oils to textile substrates and examines the techniques used and the improvements achieved, including washing cycles, antibacterial efficiency ranges, and durability. We survey recent literature, including research papers, articles, and books, to identify the most common methods and clarify their underlying mechanisms. Full article
(This article belongs to the Special Issue Essential Oils: Chemical Composition, Bioactive, and Application)
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23 pages, 5930 KB  
Article
Sustainable Intumescent Flame-Retardant Coating with Sericin, Phosphorus, and Silicon for Polyester Fabrics
by Thitirat Inprasit, Dujdow Niyomdacha, Chayutima Promchantuek, Thitima Thangtong, Chutima Vanichvattanadecha and Penwisa Pisitsak
Polymers 2026, 18(6), 682; https://doi.org/10.3390/polym18060682 - 11 Mar 2026
Viewed by 512
Abstract
In this study, we developed an eco-friendly intumescent flame-retardant coating for polyester (PET) fabrics. The coating was formulated with aluminum diethylphosphinate-based flame retardant (P-FR), trisilanol isobutyl-POSS (Si-FR), sericin (SC), and poly(vinyl alcohol) (PVA), using citric acid (CA) as a chemical crosslinker. The coatings [...] Read more.
In this study, we developed an eco-friendly intumescent flame-retardant coating for polyester (PET) fabrics. The coating was formulated with aluminum diethylphosphinate-based flame retardant (P-FR), trisilanol isobutyl-POSS (Si-FR), sericin (SC), and poly(vinyl alcohol) (PVA), using citric acid (CA) as a chemical crosslinker. The coatings were applied to alkaline-treated PET fabrics via the knife-coating technique, followed by drying and curing. P-FR acted as the primary flame-retardant component, while SC and Si-FR served as N/Si synergistic agents that enhanced the performance of P-FR, as demonstrated by an improvement in the UL 94 rating from V-1 to V-0. Thermogravimetric analysis indicated that SC and Si-FR improved the oxidative stability of the char. Flame-retardant finishing increased the limiting oxygen index (LOI) from 21.1% for untreated fabric to 31.7% for treated fabric, while tensile strength increased and elongation at break decreased. Notably, after 50 washing cycles, the treated fabrics retained self-extinguishing behavior, although the UL 94 classification decreased to V-2. Overall, this halogen-free coating system effectively enhanced the flame retardancy of PET fabrics while using environmentally friendly components, indicating its potential for sustainable flame-retardant textile applications. Full article
(This article belongs to the Section Polymer Fibers)
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19 pages, 6695 KB  
Article
Durability Assessment of Elastolefin-Based Workwear Fabrics
by Izabela Jasińska, Alicja Nejman, Beata Tkacz-Szczęsna and Sandra Flinčec Grgac
Fibers 2026, 14(3), 35; https://doi.org/10.3390/fib14030035 - 9 Mar 2026
Viewed by 441
Abstract
Textile fabrics intended for use in protective clothing, workwear, and uniforms are subjected to repeated high-temperature industrial washing and drying processes. It is evident that due to the rigorous nature of the prescribed preservation conditions, textiles that are currently utilised for this purpose [...] Read more.
Textile fabrics intended for use in protective clothing, workwear, and uniforms are subjected to repeated high-temperature industrial washing and drying processes. It is evident that due to the rigorous nature of the prescribed preservation conditions, textiles that are currently utilised for this purpose do not contain elastomeric yarns: a consequence of their suboptimal thermal stability. However, elastomers enable garments to better fit the wearer’s figure and enhance safety and comfort during occupational activities. Currently, no investigations of EOL (elastolefin) yarn elastic durability under commercial maintenance conditions have been conducted. The publication evaluates the elastic properties and pilling resistance of fabrics with EOL-core weft yarns before and after repeated industrial washing under conditions that are typical of rental use. Additionally, an analysis using SEM, FTIR spectroscopy, thermal and thermogravimetric techniques of core-yarns and the core itself was performed. The tested fabrics retained a high elasticity index, even after 100 industrial washing cycles, as confirmed by instrumental analysis. In conclusion, fabrics with EOL-core yarns can be used for garments that are subjected to intensive maintenance in industrial washing conditions without losing their elastic properties. Full article
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14 pages, 6472 KB  
Article
Processing–Property Relationships in Melt Processing of Polyamide–Elastane Textile Blends
by Sabrina Bianchi, Flavia Bartoli, Michele Pinna, Pierpaolo Minei, Daniele Filidei, Ilaria Canesi, Noemi Cei, Daniele Spinelli and Maria Beatrice Coltelli
AppliedChem 2026, 6(1), 19; https://doi.org/10.3390/appliedchem6010019 - 9 Mar 2026
Viewed by 485
Abstract
The recycling of polyamide 6 (PA) and elastane (EL) from post-consumer textiles is increasingly relevant for sustainable materials development. This study investigates blends obtained from a commercial PA fabric containing 16% EL, processed via extrusion under various conditions to evaluate the influence of [...] Read more.
The recycling of polyamide 6 (PA) and elastane (EL) from post-consumer textiles is increasingly relevant for sustainable materials development. This study investigates blends obtained from a commercial PA fabric containing 16% EL, processed via extrusion under various conditions to evaluate the influence of temperature, screw type, and speed on phase morphology and thermo-mechanical performance. The results demonstrate that processing parameters, particularly temperature, significantly affect melt viscosity and the final mechanical properties of the blends. Enhanced ductility was observed in all recycled samples compared to pure PA, indicating that mechanical recycling is a promising strategy for PA/EL textile waste. These findings support the feasibility of this approach, while highlighting the need for further research into compatibilization techniques and industrial scalability. Full article
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16 pages, 2074 KB  
Article
Research on the Method of Near-Infrared Hyperspectral Classification of Cotton-Polyester Blended Waste Fabric Based on Deep Learning
by Yi Xu, Chang Xuan, Zaien Ying, Changjiang Wan, Huifang Zhang and Weimin Shi
Recycling 2026, 11(2), 42; https://doi.org/10.3390/recycling11020042 - 19 Feb 2026
Viewed by 610
Abstract
Despite the enormous amounts of waste textiles produced by the world’s textile industry’s explosive growth, resource utilization rates are still poor. Cotton/polyester blended waste fabrics make up a sizable share, and sorting them precisely is essential to increasing recycling value and promoting the [...] Read more.
Despite the enormous amounts of waste textiles produced by the world’s textile industry’s explosive growth, resource utilization rates are still poor. Cotton/polyester blended waste fabrics make up a sizable share, and sorting them precisely is essential to increasing recycling value and promoting the circular economy in the textile industry. Traditional mechanical and human sorting techniques are ineffective and inaccurate; current spectral analysis algorithms mainly concentrate on quantitative composition prediction and are insufficiently capable of differentiating between waste fabrics with comparable content gradients. To address these challenges, this paper proposes an improved 1DCNN model (Dual-1DCNN-Residual-SE) integrated with Near-Infrared (NIR) hyperspectral imaging technology. This model takes raw spectral data and Savitzky-Golay (SG) smoothing data as dual-channel inputs, introducing residual connections to capture subtle spectral differences between similar fabric categories, and employs SE attention mechanisms to adaptively enhance key features. Comparative experiments with four traditional algorithms—KNN, RF, SVM, and PLS—demonstrate that the proposed model achieves a classification accuracy of 95.94%, surpassing the best traditional algorithm SVM (88.12%) by 7.82%. Ablation experiments confirm each enhanced module’s efficacy. This study achieves high-precision classification of cotton/polyester blended waste fabrics, providing technical support for intelligent sorting of industrial waste fabrics. Full article
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60 pages, 6402 KB  
Review
Biocompatible Electrospun Biomaterials for Advancing Thermoregulating Wearable Sensors in Next-Generation Smart Textiles
by Sandra Varnaitė-Žuravliova, Žaneta Rukuižienė, Virginija Skurkytė-Papievienė, Paulė Bekampienė, Vykintė Trakšelytė and Julija Baltušnikaitė-Guzaitienė
J. Funct. Biomater. 2026, 17(2), 100; https://doi.org/10.3390/jfb17020100 - 18 Feb 2026
Viewed by 875
Abstract
The rapid growth of electronic devices, including wearable sensors, has increased electronic waste, driving interest in sustainable, biocompatible materials. Electrospun biomaterials have emerged as versatile substrates for multifunctional wearable textiles, offering flexibility, high surface area, tunable porosity, and biocompatibility. Using natural polymers (e.g., [...] Read more.
The rapid growth of electronic devices, including wearable sensors, has increased electronic waste, driving interest in sustainable, biocompatible materials. Electrospun biomaterials have emerged as versatile substrates for multifunctional wearable textiles, offering flexibility, high surface area, tunable porosity, and biocompatibility. Using natural polymers (e.g., silk fibroin, cellulose, chitosan) and synthetic polymers (e.g., polycaprolactone, polylactic acid, PVDF), electrospinning produces nanofibrous mats capable of supporting thermal regulation, moisture management, and integrated sensing for pressure, temperature, humidity, or chemical detection. Nature-inspired designs, hybrid composites, and advanced architectures enable passive and active thermoregulation via phase-change materials, thermochromic dyes, hydrogels, and conductive nanofibers, while maintaining wearer comfort, breathability, and skin safety. Despite progress, challenges persist in durability, washability, energy efficiency, manufacturing scalability, and recyclability. This review provides a comprehensive overview of biomaterials, fabrication techniques, multifunctional sensor integration, and thermoregulation strategies, highlighting opportunities for next-generation wearable textiles that combine sustainability, adaptive thermal management, and high-performance sensing. Full article
(This article belongs to the Special Issue Nanofibers for Biomedical and Healthcare Applications)
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27 pages, 3554 KB  
Review
Recent Advances in Reversible Thermochromic Materials for Smart Textiles: A Review
by Qiucheng Lu, Xu Wang, Xiaohui Zhao, Ziqiang Bi, Hailin Li and Yuqing Liu
Materials 2026, 19(4), 742; https://doi.org/10.3390/ma19040742 - 14 Feb 2026
Viewed by 620
Abstract
Reversible thermochromic materials change color in response to temperature variations and hold significant potential in smart textiles. Their reversible color-changing property not only offers temperature indication and enhances textile performance but also promotes smart textile development. This is achieved by improving the intelligence, [...] Read more.
Reversible thermochromic materials change color in response to temperature variations and hold significant potential in smart textiles. Their reversible color-changing property not only offers temperature indication and enhances textile performance but also promotes smart textile development. This is achieved by improving the intelligence, multifunctionality, and environmental adaptability of textiles. This review summarizes the characteristics and recent advancements of reversible thermochromic materials, including leuco dye-based organic systems and other organic, liquid crystal (LC), inorganic, and photonic crystal (PC) types. It emphasizes recent progress in integrating these materials into textiles through techniques such as microencapsulation, printing and dyeing, and fiber fabrication. Furthermore, this review systematically examines applications of reversible thermochromic materials in smart textiles, covering areas such as anti-counterfeiting, temperature-sensitive regulation, and aesthetic enhancement. Current challenges, including limited stability, inadequate wash durability, and low color sensitivity, are also addressed, alongside potential development directions. The aim of this review is to provide a theoretical foundation and technical guidance for designing and developing reversible thermochromic smart textiles. Full article
(This article belongs to the Section Smart Materials)
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37 pages, 6684 KB  
Review
Biosynthesis of Nanoparticles Using Commelina benghalensis: Photocatalytic Dye and Pharmaceutical Degradation and Antimicrobial Activity
by Dineo A. Bopape and Mmbulaheni Ramulondi
Colorants 2026, 5(1), 5; https://doi.org/10.3390/colorants5010005 - 2 Feb 2026
Viewed by 518
Abstract
The trend toward developing sustainable nanotechnology has driven researchers to explore environmentally friendly techniques for nanomaterial fabrication. This review examines the utilisation of Commelina benghalensis plant extracts as an effective biological tool for the green synthesis of various nanomaterials. The procedures involve reducing [...] Read more.
The trend toward developing sustainable nanotechnology has driven researchers to explore environmentally friendly techniques for nanomaterial fabrication. This review examines the utilisation of Commelina benghalensis plant extracts as an effective biological tool for the green synthesis of various nanomaterials. The procedures involve reducing metal salt precursors with aqueous or polar solvent extracts rich in phytochemicals such as flavonoids and polyphenols, followed by a calcination step that yields crystalline products. The findings show that the properties of ZnO, TiO2, Ag, NiO, and their composites are directly influenced by synthesis factors, including solvent, plant component, and extract concentration. This directly influenced their specific sizes, morphologies, and phases. Furthermore, these C. benghalensis-mediated nanomaterials showed high efficiency in the photocatalytic degradation of textile dyes and pharmaceuticals, as well as potential antibacterial and antioxidant properties. The Commelina benghalensis plant is flexible and renewable for efficient nanomaterial synthesis; nevertheless, issues with standardisation and scalability must be overcome to fully realise its promise for commercial and industrial uses. Full article
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27 pages, 17514 KB  
Article
Respirometry and X-Ray Microtomography for a Comprehensive Assessment of Textile Biodegradation in Soil
by Ainhoa Sánchez-Martínez, Marilés Bonet-Aracil, Ignacio Montava and Jaime Gisbert-Payá
Textiles 2026, 6(1), 14; https://doi.org/10.3390/textiles6010014 - 26 Jan 2026
Viewed by 654
Abstract
The textile industry generates significant volumes of waste, making the development of reliable methods to evaluate biodegradability a pressing need. While standardised protocols exist for plastics, no specific methodologies have been established for textiles, and the quantification of non-degraded residues is commonly based [...] Read more.
The textile industry generates significant volumes of waste, making the development of reliable methods to evaluate biodegradability a pressing need. While standardised protocols exist for plastics, no specific methodologies have been established for textiles, and the quantification of non-degraded residues is commonly based on mass loss: a measurement that is prone to recovery errors. This study investigated the biodegradation of cotton, polyester, and cotton/polyester blend fabrics in soil under thermophilic conditions using a combined methodological approach. Carbon mineralisation was quantified through a respirometric assay that was specifically adapted for textile substrates, while residual solid fractions were assessed in situ by X-ray microtomography (micro-CT), thus avoiding artefacts associated with sample recovery. Complementary analyses were performed using SEM and FTIR to characterise morphological and chemical changes. Results showed substantial biodegradation of cotton, negligible degradation of polyester, and intermediate behaviour for the cotton/polyester blend. Micro-CT enabled the visualisation of fibre fragmentation and the quantification of the residual. The integration of respirometric, imaging, and spectroscopic techniques provided a comprehensive assessment of textile biodegradability. This study highlights the potential of micro-CT as a non-destructive tool to improve the accuracy and robustness of textile biodegradability assessment by enabling direct quantification of the residual solid fraction that can support future LCA studies and the development of standardised protocols for textile biodegradability. Full article
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23 pages, 7327 KB  
Article
Knit-Pix2Pix: An Enhanced Pix2Pix Network for Weft-Knitted Fabric Texture Generation
by Xin Ru, Yingjie Huang, Laihu Peng and Yongchao Hou
Sensors 2026, 26(2), 682; https://doi.org/10.3390/s26020682 - 20 Jan 2026
Viewed by 353
Abstract
Texture mapping of weft-knitted fabrics plays a crucial role in virtual try-on and digital textile design due to its computational efficiency and real-time performance. However, traditional texture mapping techniques typically adapt pre-generated textures to deformed surfaces through geometric transformations. These methods overlook the [...] Read more.
Texture mapping of weft-knitted fabrics plays a crucial role in virtual try-on and digital textile design due to its computational efficiency and real-time performance. However, traditional texture mapping techniques typically adapt pre-generated textures to deformed surfaces through geometric transformations. These methods overlook the complex variations in yarn length, thickness, and loop morphology during stretching, often resulting in visual distortions. To overcome these limitations, we propose Knit-Pix2Pix, a dedicated framework for generating realistic weft-knitted fabric textures directly from knitted unit mesh maps. These maps provide grid-based representations where each cell corresponds to a physical loop region, capturing its deformation state. Knit-Pix2Pix is an integrated architecture that combines a multi-scale feature extraction module, a grid-guided attention mechanism, and a multi-scale discriminator. Together, these components address the multi-scale and deformation-aware requirements of this task. To validate our approach, we constructed a dataset of over 2000 pairs of fabric stretching images and corresponding knitted unit mesh maps, with further testing using spring-mass fabric simulation. Experiments show that, compared with traditional texture mapping methods, SSIM increased by 21.8%, PSNR by 20.9%, and LPIPS decreased by 24.3%. This integrated approach provides a practical solution for meeting the requirements of digital textile design. Full article
(This article belongs to the Section Intelligent Sensors)
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29 pages, 2741 KB  
Review
Production Techniques for Antibacterial Fabrics and Their Emerging Applications in Wearable Technology
by Azam Ali, Muhammad Zaman Khan, Sana Rasheed and Rimsha Imtiaz
Micro 2026, 6(1), 5; https://doi.org/10.3390/micro6010005 - 13 Jan 2026
Cited by 1 | Viewed by 1653
Abstract
Integrating antibacterial fabrics into wearable technology represents a transformative advancement in healthcare, fashion, and personal hygiene. Antibacterial fabrics, designed to inhibit microbial growth, are gaining prominence due to their potential to reduce infections, enhance durability, and maintain cleanliness in wearable devices. These fabrics [...] Read more.
Integrating antibacterial fabrics into wearable technology represents a transformative advancement in healthcare, fashion, and personal hygiene. Antibacterial fabrics, designed to inhibit microbial growth, are gaining prominence due to their potential to reduce infections, enhance durability, and maintain cleanliness in wearable devices. These fabrics offer effective antimicrobial properties while retaining comfort and functionality by incorporating nanotechnology and advanced materials, such as silver nanoparticles, zinc oxide, titanium dioxide, and graphene. The production techniques for antibacterial textiles range from chemical and physical surface modifications to biological treatments, each tailored to achieve long-lasting antibacterial performance while preserving fabric comfort and breathability. Advanced methods such as nanoparticle embedding, sol–gel coating, electrospinning, and green synthesis approaches have shown significant promise in enhancing antibacterial efficacy and material compatibility. Wearable technology, including fitness trackers, smart clothing, and medical monitoring devices, relies on prolonged skin contact, making the prevention of bacterial colonization essential for user safety and product longevity. Antibacterial fabrics address these concerns by reducing odor, preventing skin irritation, and minimizing the risk of infection, especially in medical applications such as wound dressings and patient monitoring systems. Despite their potential, integrating antibacterial fabrics into wearable technology presents several challenges. This review provides a comprehensive overview of the key antibacterial agents, the production strategies used to fabricate antibacterial textiles, and their emerging applications in wearable technologies. It also highlights the need for interdisciplinary research to overcome current limitations and promote the development of sustainable, safe, and functional antibacterial fabrics for next-generation wearable. Full article
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22 pages, 1424 KB  
Review
Advances in CO2 Laser Treatment of Cotton-Based Textiles: Processing Science and Functional Applications
by Andris Skromulis, Lyubomir Lazov, Inga Lasenko, Svetlana Sokolova, Sandra Vasilevska and Jaymin Vrajlal Sanchaniya
Polymers 2026, 18(2), 193; https://doi.org/10.3390/polym18020193 - 10 Jan 2026
Viewed by 716
Abstract
CO2 laser processing has emerged as an efficient dry-finishing technique capable of inducing controlled chemical and morphological transformations in cotton and denim textiles. The strong mid-infrared absorption of cellulose enables localised photothermal heating, leading to selective dye decomposition, surface oxidation, and micro-scale [...] Read more.
CO2 laser processing has emerged as an efficient dry-finishing technique capable of inducing controlled chemical and morphological transformations in cotton and denim textiles. The strong mid-infrared absorption of cellulose enables localised photothermal heating, leading to selective dye decomposition, surface oxidation, and micro-scale ablation while largely preserving the bulk fabric structure. These laser-driven mechanisms modify colour, surface chemistry, and topography in a predictable, parameter-dependent manner. Low-fluence conditions predominantly produce uniform fading through fragmentation and oxidation of indigo dye; in comparison, moderate thermal loads promote the formation of carbonyl and carboxyl groups that increase surface energy and enhance wettability. Higher fluence regimes generate micro-textured regions with increased roughness and anchoring capacity, enabling improved adhesion of dyes, coatings, and nanoparticles. Compared with conventional wet processes, CO2 laser treatment eliminates chemical effluents, strongly reduces water consumption and supports digitally controlled, Industry 4.0-compatible manufacturing workflows. Despite its advantages, challenges remain in standardising processing parameters, quantifying oxidation depth, modelling thermal behaviour, and assessing the long-term stability of functionalised surfaces under real usage conditions. In this review, we consolidate current knowledge on the mechanistic pathways, processing windows, and functional potential of CO2 laser-modified cotton substrates. By integrating findings from recent studies and identifying critical research gaps, the review supports the development of predictable, scalable, and sustainable laser-based cotton textile processing technologies. Full article
(This article belongs to the Special Issue Environmentally Friendly Textiles, Fibers and Their Composites)
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17 pages, 718 KB  
Review
Modern Fire-Resistant Fabrics—Requirements for Durability of Materials After Washing After a Fire
by Anna Rabajczyk, Maria Zielecka and Michał Chmiel
Materials 2026, 19(1), 44; https://doi.org/10.3390/ma19010044 - 22 Dec 2025
Viewed by 1042
Abstract
Developments in the textile industry occur both as a consequence of increased awareness among users and various requirements in terms of human and environmental safety. Modifications are aimed at improving performance parameters, using natural substances, moving away from synthetic materials, and improving ergonomics. [...] Read more.
Developments in the textile industry occur both as a consequence of increased awareness among users and various requirements in terms of human and environmental safety. Modifications are aimed at improving performance parameters, using natural substances, moving away from synthetic materials, and improving ergonomics. In order to achieve this, various fibre-production techniques are used, as is the addition of substances, including nanosubstances, into the structure or onto the surface of a given material. In the case of fire-resistant fabrics, which primarily must meet thermal protection requirements, efforts are also being made to reduce weight and eliminate harmful chemicals (e.g., polycyclic aromatic hydrocarbons PAHs), and to create smart materials with sensors. However, it is necessary to further develop not only the materials themselves but also cleaning and decontamination techniques that will allow the fire resistance parameters that have been developed to be maintained. Full article
(This article belongs to the Section Smart Materials)
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