Search Results (1,028)

Brewer’s spent grain (BSG) is one of the major by-products of the brewing industry and an abundant lignocellulosic stream with potential for energy recovery and broader biorefinery use. This review evaluates the main BSG-to-energy pathways, including anaerobic digestion (AD), combustion/co-combustion, pyrolysis, gasification, and hydrothermal processes (HTC/HTL), with emphasis on technical performance, environmental aspects, implementation constraints, and integration into brewery systems. Particular attention is given to the effect of BSG heterogeneity, high moisture content, protein and ash composition, and storage instability on process selection and operability. In addition to summarizing pathway-specific evidence, the manuscript proposes a harmonized comparative framework and an integrated technical–economic–environmental interpretation of BSG valorization options. The analysis shows that wet-feed-compatible pathways, especially AD and hydrothermal processing, are generally better aligned with the intrinsic properties of fresh BSG, whereas thermochemical routes usually require more intensive feedstock conditioning and tighter control of ash-related and gas cleaning risks. The review also highlights that long-term operational reliability, scale-up constraints, and utility integration are as important as nominal conversion efficiency when assessing practical deployment. Current evidence suggests that the most realistic implementation strategies are context-dependent and should be selected according to brewery scale, energy demand profile, available heat integration, and acceptable operational risk. Future research should prioritize harmonized reporting, long-term industrial validation, and the development of robust hybrid systems and brewery-integrated biorefinery configurations. Full article

Within a waste biorefinery framework, integrating agro-industrial by-products into the circular economy requires a detailed understanding of the thermochemical conversion behaviour of low-grade carbonaceous materials. This study evaluates the co-pyrolysis characteristics of Soma lignite (SL) and pectin-rich sugar beet pulp (SBP) as a sustainable route for upgrading these resources into clean energy carriers. Interactions between the two feedstocks were analysed by thermogravimetric measurements, triple-region kinetic modelling, and quantitative synergy indices at six mixing ratios, including the pure samples (100:0, 80:20, 60:40, 40:60, 20:80, and 0:100 wt% SL:SBP). The Reactivity Index ($R_{\mathrm{m}}$) increased from 0.97 × 10⁻⁴ s⁻¹K⁻¹ for pure SL to 8.65 × 10⁻⁴ s⁻¹K⁻¹ for the 20:80 blend, showing that SBP acts as a highly reactive biomass component that accelerates devolatilisation in the main pyrolysis region. Synergy analysis indicated a shift from inhibitory behaviour in coal-rich blends to slightly positive synergy in SBP-rich mixtures, with the onset of positive $\Delta TC$ around 60 wt% SBP under the present single-heating-rate, non-replicated TGA conditions. This tentative threshold-like behaviour suggests that a critical level of literature-supported, hypothesised hydrogen-donating biomass radicals may be required to overcome the structural resistance of the coal matrix. Within these experimental limitations, the apparent macro-kinetic deviations and first-order Arrhenius parameters suggest that SL/SBP co-pyrolysis follows a complex, non-additive pathway that should be further validated by multi-heating-rate and product characterisation studies in future work. The primary contribution of this work lies in proposing this distinct threshold-like biomass fraction at the macro-kinetic level that governs the transition from heat-transfer-limited antagonism to radical-influenced synergy in low-rank coal and pectin-rich biomass blends. Overall, the combined $\Delta TC$, $\Delta E$ and $R_{\mathrm{m}}$ descriptors provide useful macro-kinetic benchmarks for guiding the optimisation of thermochemical processes for low-grade carbonaceous resources. Full article

Heating gases to high temperatures is essential for supplying energy to thermal and thermochemical processes. This study presents the optical–thermal design of a mini heliostat field coupled with a tubular solar receiver equipped with second optics, aiming to heat nitrogen to approximately 850 K. The secondary optical system redistributed up to 40% of the incident solar flux from the front to the rear surface of the receiver, improving radial temperature uniformity and significantly reducing thermal gradients along the tube wall. An overall optical efficiency of 65.25% was achieved, accounting for atmospheric attenuation, shading, blocking, and the cosine effect. A coupled computational model was developed by solving the conservation equations of mass, momentum, and energy, with the spatially resolved solar flux distribution obtained via ray tracing used as a thermal boundary condition. The simulation results, validated with an empirical correlation, include solar flux contours, nitrogen temperature distributions, surface temperatures, and heat transfer coefficients. The configuration with a 12 mm vertex spacing between secondary reflectors demonstrated the best thermal performance, reducing the maximum tube surface temperature by 11% and improving radial symmetry, while maintaining nitrogen outlet temperatures near the design target of 850 K. These results confirm the suitability of the system for high-temperature applications such as solar pyrolysis using nitrogen as the heat transfer fluid to deliver the required thermal energy. Full article

Copper (Cu) smelting slags are considered secondary reserves of technology metals (TMs) and base metals (BMs), which are crucial for the transition to renewable energy and mechatronic applications. In this study, thermochemical and experimental analyses were conducted to investigate the pyrometallurgical extraction of TMs and BMs from Cu smelting slag. FactSage thermochemical simulations and smelting experiments were carried out at temperatures from 1300 to 1600 °C and with carbon (reductant) additions of 2% to 10% relative to the mass of the feed slag. The results showed that during smelting, gallium (Ga), germanium (Ge), cobalt (Co), and copper (Cu) deported into the iron-based alloy product. Zinc (Zn) and lead (Pb) oxidised to ZnO and PbO, respectively, which were subsequently collected as fumes. The produced alloy mass was more sensitive to carbon addition than to smelting temperature variation. The TM and BM contents in the alloy decreased with increasing carbon addition in the feed; this was attributed to dilution by Fe, Si, and C from the increasing reduction of iron and silicon oxides in the feed slag and dissolution of C in the alloy. High recovery degrees of TMs and BMs in the alloy stream—over 90% for Co and Cu, over 50% for Ga, and over 70% for Ge—were achieved when smelting at 1500 °C with 4% carbon addition. The final alloy comprised 70.5% Fe, 6.6% Co, 23.6% Cu, 0.11% Ga, and 0.13% Ge. The fumes primarily comprised ZnO and, to a lesser extent, PbO, with recovery degrees over 90% for Zn and Pb. These alloy and fume products would be processed following conventional hydrometallurgical separation and purification processes to produce high-purity metals. The pyrometallurgical extraction of TMs and BMs presents an opportunity for the valorisation of Cu smelting slag dumps, especially in Southern Africa, aiming to attain zero-waste industrial processes. Full article

The Beni Snassen belt (northeastern Morocco) hosts several Mississippi Valley-type Pb-Zn ± Cu occurrences localized along the Variscan basement/Lower Liassic carbonate interface within the Atlasic foreland system. This study integrates geological observations with organic petrography and C-O-S-Pb isotopic systematics to constrain the origin of mineralizing fluids, metal source, and ore-forming processes within a basin-scale metallogenic system. The host sequence consists of unmetamorphosed, dolomitized Pliensbachian carbonates with marl interbeds and organic-rich black shales. Mineralization is structurally focused along ENE-WSW and E-W faults and occurs as massive calcite-galena veins, “en échelon” tension gashes, vug fillings, and solution-collapse breccias. Ore-stage calcite exhibits restricted isotopic variability (δ¹³C = −4.7 to +1.2‰; δ¹⁸O = 14.9 to 19.7‰), consistent with rock-buffered basinal fluids and extensive fluid–carbonate interaction. Calculated δ¹⁸O_H2O values indicate precipitation from evolved saline brines variably mixed with meteoric waters. Galena δ³⁴S values (−20.9‰ to +10.3‰) reflect thermochemical sulfate reduction (TSR) under fluctuating redox conditions. Pb isotope compositions define a tight linear cluster between upper crust and orogene growth curves, indicating a predominantly upper crustal metal source, notably Triassic dolerite–diabase lithologies, with a possible contribution from organic-rich black shales. High-reflectance pyrobitumen (VR₀ up to 4%) indicates thermal conditions exceeding those predicted by local burial history, supporting long-distance migration of hydrocarbon-bearing metalliferous fluids from overpressured basin compartments, most plausibly the adjacent Neogene Guercif Basin. Fault reactivation during Late Miocene transtension fostered basin-scale fluid focusing and ore deposition. Hence, the Beni Snassen district represents a basin-integrated MVT system involving crustal metal leaching, organic-assisted metal transport, TSR-mediated sulfur reduction, and structurally focused fluid flow. These results refine metallogenic models for the Atlasic belts and highlight the exploration potential of structurally reactivated foreland basins hosting coupled hydrocarbon-hydrothermal systems. Full article

The object of the study is a single heated carbonaceous particle of relatively small size, 0.003 to 0.01 m. Main hypothesis: The formation of soot particles and black carbon particles is caused by the thermochemical destruction of dry organic matter of forest fuel and the mechanical fragmentation of coke residue. The aim of the study is to conduct numerical simulations of heat and mass transfer in a single heated carbonaceous particle, taking into account the soot formation process and assessing its fragmentation with regard to heat exchange with the external environment in a 2D setting. As part of this study, a new model of heat and mass transfer in a pyrolyzed carbonaceous particle was developed, taking into account its step-by-step fragmentation (fragmentation tree model with four secondary particle formations from the initial particle). The calculations resulted in the distributions of temperature and volume fractions of phases in the carbonaceous particle across various scenarios. Scenarios of surface fires (initial temperatures of 900 K and 1000 K), crown fires (1100 K), and a firestorm (1200 K) for typical vegetation (pine, spruce, birch) are considered. Cubic carbonaceous particles are considered in the approximation of a 2D mathematical model. To describe heat and mass transfer in the structure of the carbonaceous particle, a differential equation of thermal conductivity with corresponding initial and boundary conditions of the third type is used, taking into account the gross reaction in the kinetic scheme of pyrolysis and soot formation. Differential analogues of partial differential equations are solved using the finite difference method of second-order approximation. Options for using the developed mathematical model and probabilistic fragmentation criterion for assessing aerosol emissions are proposed. Recommendations: The suggested mathematical model must be incorporated with mathematical models of forest fire plume and aerosol transport in the upper layers of the atmosphere. Moreover, probabilistic criteria for health assessment must be developed for the practical use of the suggested mathematical model. Full article

In this work, the electronic, thermochemical, and vibrational characterization of the drug delivery system formed by clusters of selenium (Se₆ allotrope) and 5-fluorouracil (5-FU) are studied, based on density functional theory (DFT) calculations. Computational calculations were performed using the B3LYP functional and the 6-31G(d,p) base set, considering an aqueous medium through the CPCM solvation model. We propose evaluating two different interaction modes based on experimental observations: Se–H(N) (through the amino groups of 5-FU) and Se–O(C) (through the carbonyl oxygen of 5-FU). All complexes proved to be energetically stable, exhibiting chemisorption as their adsorption process. Analysis of adsorption energy and thermodynamic parameters indicates that both interaction pathways are equally viable, which agrees with previous experimental findings. The theoretical FT-IR spectra of these complexes also coincide with the experimental results. Furthermore, global molecular descriptors show that the stability of the selenium carrier is not affected by post-functionalization, which is desirable for more controlled drug delivery systems. Full article

Apple pomace represents an important agro-industrial residue with high moisture content and significant environmental burden if improperly managed. This study investigated its thermochemical valorisation into biochar via two processes, followed by comprehensive physicochemical characterization and agronomic evaluation. Elemental analysis revealed carbon enrichment from 47.89% in raw material to 77–78% after the thermal process, evidencing a progressive aromatization. Scanning electron microscopy, Fourier transform infrared spectroscopy, and Raman analysis confirmed a temperature-dependent transition from partially amorphous carbon (400 °C) to more ordered aromatic structures (450 °C), while excessive thermal treatment (550 °C) increased structural defects. ICP-OES revealed an enrichment in thermally stable metals (Fe, Al, Mn) and limited Cd accumulation. Germination assays using Triticum aestivum L. demonstrated that biochar produced at 400 °C significantly improved the germination uniformity and seedling height (14.1 mm), as well as biomass accumulation compared to the control soil sample. The fertilizer addition increased the soluble Na and electrical conductivity (up to 643 µS/cm), potentially inducing transient salinity stress. Soil chemical analysis indicated increased K availability in soils amended with biochar produced at 400 °C, whereas the combination of biochar obtained at 450 °C with fertilizer conducted to elevated concentrations of certain trace metals, mainly Ni and Cr, highlighting the demand for careful monitoring. Overall, the biochar produced at 400 °C yielded to an optimal balance between structural stability, nutrient enrichment, and agronomic performance, evidencing that apple pomace may be a viable feedstock for sustainable biochar production within circular bioeconomy frameworks. Full article

Agricultural waste management is a strategic priority for reducing greenhouse gas emissions and transitioning to a circular bioeconomy. The thermochemical conversion of residual biomass into biochar offers a dual solution: waste recovery and the production of high-value functional materials. This narrative review summarizes the relationships among the composition of agricultural biomass, the conversion process parameters, and the structural properties of biochar, highlighting advanced modification strategies: controlled pyrolysis, physical and chemical activation, surface functionalization, and hybrid composite formation. Fundamental adsorption mechanisms, redox processes, and photocatalytic behavior are discussed, with a focus on applications in water treatment (heavy metals, dyes, emerging contaminants). The article proposes an integrative structure–property–performance framework and explores emerging concepts such as sequential use and post-use valorization of saturated biochar. Challenges related to reproducibility, industrial scaling, life cycle assessment, and carbon accounting are analyzed. Finally, a SWOT analysis is presented that highlights the potential of modified biochar as a strategic material in the circular economy. Full article

Coal preparation tailings from the K18 seam of the Abayskaya mine were evaluated as a potential secondary source of critical rare earth elements (REEs). The study showed that REEs are predominantly associated with the mineral fraction of coal; therefore, during beneficiation, approximately 70% of their total content is transferred to flotation tailings. The concentrations of valuable elements in the tailings are as follows (g/t): Li—65; Sc—16; Y—17; Yb—2.5; V—135; and Ti—2293. These values significantly exceed the Clarke values and are comparable to those of some low-grade primary ores, indicating the potential of coal preparation wastes as a technogenic raw material for critical elements. To extract REEs from the resistant aluminosilicate matrix, a fluorine–ammonium sulfate thermochemical activation method was proposed. Using a probabilistic–deterministic experimental design approach, a mathematical model of the process was developed and optimal parameters were determined (400 °C, 120 min, (NH₄)₂SO₄ consumption—140% relative to Al, NH₄HF₂ consumption—110% relative to Si), providing a feed liberation degree (by Al extraction) of up to 94%. Under optimal conditions, high leaching efficiencies of key elements were achieved: Sc (95%), Y (100%), Yb (100%), and Li (100%). The results demonstrate the significant potential of coal preparation tailings as a secondary resource of rare earth elements and confirm the efficiency of fluorine–ammonium sulfate technology for processing this type of technogenic waste. Full article

This work contributes to advancing sustainable energy and waste management strategies by investigating the thermochemical conversion of food-based biomass through pyrolysis, highlighting the role of artificial intelligence (AI) in enhancing process modelling accuracy and optimization efficiency. The main objective is to explore the potential of underutilized biomass resources like spent coffee grounds (SCGs) and DSs (date seeds) for sustainable hydrogen production. Specifically, it aims to optimize the pyrolysis process while evaluating the performance of these resources both individually and as blends. Proximate, ultimate, fibre, TGA/DTG, kinetic, thermodynamic, and Py-Micro-GC analyses were conducted for pure DS, SCG, and blends (75% DS-25% SCG, 50%DS-50%SCG, 25%DS–75%SCG). Blend 3 offered superior hydrogen yield potential but had the highest activation energy (Ea: 313.24 kJ/mol), while Blend 1 exhibited the best activation energy value (Ea: 161.75 kJ/mol). The kinetic modelling based on isoconversional methods (KAS, FWO, and Friedman) identified KAS as the most accurate. These approaches work together to provide a detailed understanding of the pyrolysis process with a particular emphasis on the integration of artificial intelligence (AI). An LSTM model trained with lignocellulosic data predicted TGA curves with exceptional accuracy (R²: 0.9996–0.9998). Full article

Silicon carbide (SiC) and SiC fiber-reinforced SiC matrix composites (SiC/SiC) are receiving renewed attention for use in next-generation fusion reactors due to their ability to withstand extreme conditions, including high temperatures, neutron irradiation, and plasma interactions. General Atomics Electromagnetic Systems (GA-EMS) has demonstrated significant progress in scaling up the fabrication of SiC/SiC, achieving high mechanical uniformity and meeting dimensional requirements in components up to 12 feet in length. Key developments are discussed including scale-up of the chemical vapor infiltration (CVI) process from lab-scale to full sized parts, high-dose (100 dpa) irradiation testing, nuclear-grade ceramic joining technologies, and production-focused quality control with the collective aim to establish SiC/SiC as a reliable solution for structural and functional components in fusion systems. Beyond manufacturing, the paper addresses supply chain barriers, particularly the limited availability and high cost of nuclear-grade SiC fiber. GA-EMS is developing a novel SiC fiber production method based on a thermochemical cure step that is anticipated to reduce costs compared to traditional approaches. Additionally, advancements in engineered SiC materials, such as SiC foams and tungsten-graded SiC composites, are discussed as promising solutions for specific fusion reactor components. Full article

Soil heavy metal contamination poses a major environmental threat, negatively impacting ecosystems, agricultural productivity, and human health. Phytoremediation offers eco-sustainable alternatives to conventional remediation techniques by employing plant species capable of extracting and stabilizing pollutants. This study assesses the potential of Cannabis sativa L. var. ‘Carmagnola’ for the remediation of Pb, Cr, Cu, and Ni from four different growth substrates. This species was selected for its high biomass yield, tolerance to toxic environments, and capacity for heavy metal accumulation. Experimental results showed that the composition of the growing substrate significantly affected HM uptake, with higher accumulation occurring in less compact mixed substrates. HM removal from contaminated growth substrates varied between 55 and 75% for Cr, 60–78% for Ni, 32–86% for Cu and 43–84% for Pb after four months of growth in a greenhouse environment. In addition to pollutant removal efficiency, the study explored thermochemical harvested biomass post-processing via pyrolysis in order to produce biochar, a material with recognized agronomic beneficial properties and positive environmental value. Biochar generated from harvested biomass after phytoremediation tests showed residual HM content lower than the applicable EU thresholds for agricultural soil amendment. Integrating bioremediation with biochar production can promote a circular bioeconomy approach to environmental restoration, by transforming contaminated residual biomass into a useful resource rather than waste. These findings support the feasibility potential of coupling C. sativa phytoremediation and biochar production as an environmentally sustainable strategy for large-scale remediation of heavy metal-contaminated soils. Full article

Curing deformation of curved pultruded composites is mainly induced by asymmetric temperature fields and accumulated residual stress during the molding process. To tackle this problem, a finite element simulation framework incorporating a curvature-corrected thermochemical model and path-dependent constitutive relationship was established in this study. Taguchi orthogonal experiments combined with analysis of variance (ANOVA) were employed to quantitatively evaluate the effects of process parameters on residual stress. Among these parameters, the bending height was identified as a statistically significant factor (F = 8.827, p < 0.05). The optimal process parameters were determined to be a bending height of 20 mm, a heating rate of 10 °C/min, a holding time of 16 s, and a pultrusion speed of 70 cm/min. Under these conditions, the residual stress was minimized to 1205.6 Pa, representing a 2.79% reduction compared with the optimal group in the orthogonal experiments. The proposed simulation framework and optimized process parameters provide a solid theoretical foundation and practical technical guidance for the precise control of curing deformation in curved pultruded composite components. Full article

The water–energy–carbon (WEC) nexus provides a systems framework for minimizing trade-offs among water security, energy reliability, and carbon mitigation. Within this framework, waste-derived biochar catalysts offer a circular pathway that simultaneously valorizes residues, reduces process energy demand, and supports carbon management through stable carbon storage and catalytic co-benefits. This review consolidates recent advances in biochar-based catalysts engineered from agricultural, industrial, municipal, and sludge-derived wastes, highlighting how feedstock selection and thermochemical processing, namely pyrolysis, hydrothermal carbonization (HTC), and torrefaction, as well as activation and post-modification (heteroatom doping and metal/metal-oxide incorporation) govern structure–property–performance relationships. The synthesized catalysts have been widely applied in water and wastewater treatment, including adsorption–advanced oxidation process (AOP) hybrids, Fenton-like systems, peroxydisulfate/persulfate (PS) and peroxymonosulfate (PMS) activation, photocatalysis, and the removal of emerging contaminants. They have also demonstrated strong potential in energy conversion processes such as the hydrogen evolution reaction (HER), oxygen reduction and evolution reactions (ORR/OER), biomass reforming, and carbon dioxide (CO₂) conversion. In addition, these materials contribute to carbon management through sequestration pathways, avoided emissions, and life cycle assessment (LCA)-based sustainability evaluations. Finally, we propose a WEC-aligned design roadmap integrating techno-economic analysis (TEA), LCA, and scale-up considerations to guide next-generation biochar catalysts toward robust performance in real matrices and deployment-ready systems. Full article