Search Results (699)

Surface Acoustic Wave (SAW) magnetic sensors are traditionally fabricated on rigid substrates, which severely limits their application on curved or irregular surfaces. To address this critical limitation, this paper presents a novel flexible SAW magnetic sensor based on a grating-arrayed Terfenol-D thin film deposited on a 50 µm thick flexible lithium niobate (LiNbO₃) substrate. Unlike conventional designs using a continuous magnetostrictive layer, the proposed grating-arrayed structure is designed to aid in hysteresis compensation and minimize measurement errors associated with residual magnetization. As demonstrated experimentally, the sensors achieve a high sensitivity of 85.8 kHz/mT for devices with λ-wide gratings and a maximum frequency shift of 377 kHz at 5 mT. A systematic investigation reveals that sensitivity is critically dependent on the grating width and film thickness, with 500 nm thick gratings yielding optimal performance. Crucially, the sensor’s functionality under mechanical deformation is validated, and a differential measurement method is introduced to effectively compensate for stress-induced frequency shifts, ensuring reliable operation in practical, non-ideal conditions. The results confirm the sensor’s robust performance under the tested stress conditions, positioning this flexible SAW magnetic sensor as a promising solution for advanced, conformable sensing applications. Full article

Voice disorders severely limit verbal communication, creating a need for intuitive assistive technologies. To meet this need, we present epidermal strain sensors that capture strain signals during silent speech and hand gesture. A thin electrospun nanofiber layer integrated onto commercial polyurethane films guides uniform, controlled microcrack formation in screen-printed carbon conductive paths, achieving a gauge factor up to 243 over 0–40% strain. Signals from the seven-channel strain sensor array are recognized by a hybrid neural network that combines convolutional and Transformer architectures, reaching over 98% accuracy. The recognized outputs are rendered in virtual reality (VR), enabling intuitive, real-time communication. Moreover, the approach simplifies fabrication by enabling crack-based strain sensing with only a thin electrospun surface layer on commercial polyurethane films, eliminating the need for thick freestanding electrospun substrates. This cost-effective approach addresses limitations of conventional electrospun substrates by minimizing the thickness of the electrospun layer, thereby shortening the electrospinning time. Overall, the work demonstrates a method for translating natural non-verbal expressions into speech and text in VR, with promising applications in healthcare and assistive communication. Full article

We report the fabrication and electrochemical characterization of TiO₂-based impedimetric sensors for the analysis of artificial sweat compositions. Two-electrode topologies were patterned on indium tin oxide (ITO) substrates: an interdigitated electrode (IDE) configuration and a Hilbert fractal electrode (HFE) geometry. TiO₂ thin films with thickness up to 350 nm were deposited by dip-coating and evaluated as photoactive sensing layers. The impedimetric response of the sensors was investigated by electrochemical impedance spectroscopy in artificial sweat with composition varied in terms of ionic content (0–100 mM Na⁺) and organic content (2.5–30 mM lactic acid and 5–50 mM urea). Regardless of TiO₂ thickness, the high-frequency response is predominantly governed by electrode topology, with the HFE design exhibiting up to 2.5-fold higher modulation compared to the IDE configuration. Under UV illumination, a low-frequency, photo-assisted response emerges, influenced by the TiO₂ layer thickness and primarily sensitive to the organic components of the solution, particularly lactic acid. These results suggest that frequency-resolved impedance measurements in TiO₂|ITO structures may enable partial differentiation between ionic conductivity and organic contributions in sweat, providing a promising basis for multi-parameter sweat analysis. Full article

Flexible resistive bend sensors are essential for monitoring human movement in smart rehabilitation and soft robotics. However, widespread adoption is currently hindered by a trade-off between the high cost of metal-film technologies and the performance degradation (significant hysteresis and non-linearity) of low-cost carbon/polymer composites. This study presents a geometrically customizable bending sensor fabricated from conductive thermoplastic polyurethane (TPU) using Fused Deposition Modeling (FDM) technology as an accessible alternative to commercial sensors. By parametrically optimizing physical dimensions—including trace width, layer thickness, and pattern geometry—the sensors were tailored to achieve target resistance values within a target window of 20–50 kΩ (achieved: ~44 kΩ nominal) for specific finger-joint applications. Electromechanical characterization revealed a negative gauge factor (GF), where resistance decreases upon bending or elongation due to conductive pathway formation and densification within the polymer matrix. This behavior cannot affect sensor operation, and required bend-resistance responses were acquired using geometrical optimization. To compensate for inherent viscoelastic-induced hysteresis and non-linear behavior, a third-degree polynomial modeling approach was implemented. This modeling approach yielded a coefficient of determination (R²) of approximately 0.90. Compared to standard commercial sensors, the proposed FDM-printed design successfully overcomes geometric limitations while offering a cost-effective, high-performance solution for tailor-made wearable technologies and smart rehabilitation gloves. Full article

A thin-film surface plasmon resonance (SPR) sensor is presented using a prism-coupled Kretschmann configuration and an optimized multilayer architecture incorporating black phosphorus (BP) as an ultrathin overlayer. The response is modeled at 633 nm under TM polarization using the transfer-matrix method. Low-concentration sensing conditions in the 1–5 ng/mL range are represented through small effective-refractive-index perturbations of the aqueous sensing medium, providing a preliminary optical framework for evaluating refractive-index response in biosensing-related scenarios. The coupling prism, Au film thickness, and Si₃N₄ spacer thickness are optimized to control resonance depth, linewidth, and angular shift. The optimized CaF₂/Au/Si₃N₄/BP configuration exhibits systematic condition-dependent displacement of the SPR minimum and an evanescent-field distribution that remains strongly localized at the sensing interface while extending into the sensing medium, enabling refractive-index interrogation. High angular sensitivity is obtained at low levels, reaching 517.62°/RIU at 2 ng/mL and 482.82°/RIU at 1 ng/mL, with quality factors above 120 RIU⁻¹ in the same regime. Composite indicators (figure of merit and contrast signal factor) peak at intermediate levels, whereas resonance broadening at higher levels reduces the quality factor and increases the inferred limit of detection, evidencing a sensitivity–resolution trade-off. Benchmarking against reported SPR platforms indicates that BP-assisted interface engineering provides a competitive low-level operating window within a preliminary refractive-index-sensing framework that is relevant to future biosensor design. These results motivate further experimental validation, including BP stabilization, surface biofunctionalization, and practical implementation under liquid-phase sensing conditions. Full article

With the advancement of automation and intelligent manufacturing, mechanical vibration monitoring has become crucial for equipment health assessment. This study proposes a triboelectric nanogenerator (TENG)-based vibration sensor featuring a silicone rubber composite structure. The sensor comprises a silicone rubber layer sandwiched between polyethylene terephthalate (PET) films backed by conductive fabric electrodes, all supported on a polylactic acid (PLA) arch frame. Through systematic structural optimization, the device employing Dragon Skin-30 silicone (1 mm thickness) and conductive fabric electrodes achieved a significant enhancement in output voltage and superior sensitivity compared to initial designs. The optimized sensor operates over a broad detection range for acceleration (5–50 m/s²), amplitude (0.1–2 mm), and frequency (1–300 Hz), and exhibits high linearity (R² ≥ 0.97974) in acceleration sensing. Quantitative comparison with existing triboelectric nanogenerator (TENG) vibration sensors confirms that the proposed SR-TENG outperforms most reported devices in terms of comprehensive detection range and linear sensing performance. Durability tests over 2 h confirmed stable output without degradation. Practical validation on marine blower equipment demonstrated accurate frequency monitoring, closely matching actual vibration characteristics. This work presents a novel approach to self-powered vibration sensing and supports the development of intelligent, sustainable industrial monitoring systems. Full article

Nitridation of different materials using ion implantation is of considerable interest for many applications. As electronic components, oxynitride (SiO_xN_y) layers exhibit beneficial properties such as precise compositional variability, refractive index tunability, oxidation resistance, and low mechanical stress. In the present study we investigate nanoscale SiO_xN_y synthesized using ion implantation methods. To introduce N⁺ ions into a shallow Si subsurface region, both conventional ion beam implantation and plasma immersion ion implantation with subsequent high-temperature treatment in dry O₂ are used. The optical and morphological properties and chemical bonding of formed SiO_xN_y layers were studied by applying spectroscopic ellipsometry in the range of VIS-Near IR (SE) and IR (IR-SE), Raman spectroscopy and Atomic Force Microscopy (AFM). Monte Carlo modeling of implant profiles contributed to understanding physical and chemical processes and predicted different influences of the incorporated N⁺ ions on the oxidation mechanism, confirmed by the thickness dependence of SiO_xN_y/Si layers obtained from the SE data analysis. IR-SE spectral analysis established the formation of Si-O, Si-N, Si-N-O and Si-Si chemical bonds in the grown layers. The occurrence of amorphization of the Si crystal lattice due to incorporation of high-energy N⁺ ions into the Si lattice is confirmed by the Raman and ellipsometry results. The free Si atoms can congregate, forming nanocrystalline clusters. AFM imaging revealed that both implantation methods left the surface of the resulting SiO_xN_y layers considerably smooth with similar roughness parameter values. The results of the studies imply that the technological approaches used allow the production of high-quality nanoscale silicon oxynitride films with appropriate tunable composition and properties for possible application in advanced electronic devices for nanoelectronics, optoelectronics and sensor applications. Full article

In the current work, the microstructural evolution and CO₂ sensing performance of tungsten trioxide (WO₃) thin films synthesized by reactive DC magnetron sputtering are investigated. Three specific thicknesses of 42, 66, and 131 nm were obtained and annealed at 500 °C, resulting in a stable monoclinic P2₁/n phase with a strong (200) preferred orientation. Gas sensing tests toward 10,000 ppm of CO₂ revealed that the 42 nm film achieves the highest sensitivity (92%) at an optimal operating temperature of 300 °C. Rietveld refinement and texture analysis (texture index, J) demonstrate that the superior performance of the thinnest film is driven by a synergy between its high surface porosity, a grain size comparable to the Debye length, and a high density of active sites on the (200) plane. While all films exhibit n-type semiconductor behavior, increasing thickness leads to microstructural densification and reduced texture, which hinders gas diffusion and operational stability. These findings establish thickness control as a critical parameter for engineering high-performance WO₃-based CO₂ sensors. Full article

The thermal conductivity of thermal insulation materials is a critical parameter for assessing energy efficiency and performance in building, industrial, and aerospace applications. This study combined numerical simulation, parameter inversion optimization and experimental measurement to evaluate the transient hot-wire method for measuring the thermal conductivity of expanded polystyrene (EPS) foam. Using a nickel wire as the hot wire, the effects of various parameters—including wire length and width, heating power, Kapton film thickness and end effect—were systematically analyzed through finite element analysis and Bayesian optimization algorithm. Following the simulation and inversion conclusions, a series of hot-wire sensors with a fixed length of 30 mm and widths of 25 μm, 50 μm, 100 μm, 150 μm, and 200 μm were fabricated for experimental validation. Measurement results were compared against a reference value obtained by the guarded hot plate method. It was found that the sensor with a length of 30 mm and a width of 100 μm demonstrated optimal performance among the configurations tested, with deviations between the experimental measurements and the reference value remaining within approximately ±1.5%. Full article

The development of bioplastic films represents an alternative to conventional plastics and an opportunity for applications in intelligent packaging. The present study aimed to develop a smart material based on poly (vinyl alcohol) (PVA) incorporated with Clitoria ternatea L. extract, capable of monitoring shrimp freshness through colour changes associated with pH variations. The films were prepared using the casting method and characterised in terms of their physical, mechanical, structural, and functional properties. The incorporation of the anthocyanin extract (EAC) significantly intensified the colouration of the films, decreasing lightness (L*) from 88.7 to 37.1 and modifying the chromatic parameters (b from −0.16 to −22.34). Thickness increased from 109.5 μm to 184 μm as the extract concentration was raised, while water vapour permeability ranged from 0.77 to 1.79 g·m/m²·s·Pa, evidencing modifications in the structure of the polymeric matrix. From a mechanical standpoint, tensile strength decreased from 26.0 MPa to 15.2 MPa, and the elastic modulus was reduced by approximately 75.0 MPa, whereas the percentage elongation at break increased from 75.2% to 92.4%, confirming the plasticising effect of the extract. Functionally, the films exhibited a visible transition from blue to green during the refrigerated storage of shrimp, corresponding to increases in pH from 6.6 to 9.2 and total volatile basic nitrogen (TVB-N) values from 3.92 to 67.7 mg N/100 g. The formation of TVB-N followed first-order kinetics (R² = 0.997), confirming the sensitivity of the system as a freshness indicator. These results demonstrate the potential of PVA–anthocyanin films as intelligent colorimetric sensors for monitoring the freshness of protein-rich foods. Full article

Surface fouling remains a critical challenge for medical devices and chemosensor systems operating in biological environments, where nonspecific adsorption of proteins, cells, and microorganisms can lead to signal drift, reduced sensitivity, and shortened device lifetime. Conventional antifouling strategies rely primarily on synthetic hydrophilic polymer coatings, such as polyethylene glycol and polyvinylpyrrolidone, which are effective but face limitations related to long-term stability, thickness, and compatibility with surface-sensitive sensing modalities. In this review, we focus on hydrophobins derived from mushroom-forming and filamentous fungi as a bio-based alternative for antifouling and anti-wetting surface modification. Mushroom-derived hydrophobins are small amphiphilic proteins capable of spontaneous self-assembly into nanometer-scale films that modulate surface energy, wettability, and interfacial friction without requiring covalent functionalization. The current state of research on hydrophobin structure, classification, and self-assembly is reviewed, followed by a synthesis of reported antifouling and tribological behaviors relevant to medical and sensor-adjacent surfaces. Representative experimental observations are discussed to illustrate trends consistent with the literature, without establishing new performance benchmarks. The implications of mushroom-derived hydrophobin coatings for chemosensors and biosensors are examined, particularly with respect to signal stability, surface accessibility, and durability. Limitations and future research directions are outlined to support translation into practical sensing technologies. Full article

Tilting pad journal bearings are critical components in high-speed turbomachinery. The use of sensors within the bearing is crucial to ensure operational safety and to validate computational models. The objective of this study is to improve the experimental investigation of the performance of a tilting pad journal bearing by enhancing the selection and placement of conventional and non-conventional sensors based on the results of a thermohydrodynamic model. The multi-sensor system measures film pressure and pad temperature at multiple locations, as well as pad tilt and film thickness. Redundant measurements are also performed to evaluate the performance of new induction coils capable of detecting magnetic flux variations due to vibrations. This work contributes to the discussion of bearing instrumentation by proposing a synergic sensor system comprising a suitable number of appropriately located conventional sensors together with non-conventional, non-invasive sensors. The experimental results obtained with the refined conventional sensor system agree with the predicted results, with differences that can be attributed to manufacturing and assembly tolerances of the bearing and simplified assumptions in the model. The results of the non-conventional sensor device, although promising, need further investigation. Full article

In this paper, a study on the development of indium-doped Cu_xS heterojunction-based conductometry sensors is presented. To fabricate the sensors, thick films of In-Cu_xS heterojunctions were sprayed directly on the alumina sensing platform provided with interdigitated Pt electrodes. The effect of the doping level with different nominal amounts of InCl₃ additive (0%, 3%, and 5%) on the structural, morphological and optical properties of Cu_xS films was first studied by XRD, AFM, UV-Vis and Raman spectroscopy. Moreover, the electrical and sensing characteristics towards low concentrations of hydrogen sulfide (H₂S) in air were investigated. The tests carried out clearly demonstrated the positive effect of In doping on the H₂S sensing performance of Cu_xS. The 5%-doped Cu_xS sensor showed the highest sensitivity to the target gas compared to the other sensor, as well as good stability and selectivity properties. Full article

This study addresses the inline dielectric characterization of liquids using a prototype planar resonant sensor with two capacitively coupled spirals, fabricated by inkjet printing on a Rogers RO4003C substrate. The device includes a central hole designed to host a sample vial or a pipe, enabling contactless characterization of liquid solutions, including biological samples. Experimental validation includes stylus profilometry and optical microscopy to verify the thickness, uniformity, and continuity of the conductive film, as well as scattering parameter measurements in the frequency range from 3.5 GHz to 4.0 GHz. The frequency response exhibits two distinct resonances; the corresponding resonance parameters for each mode (resonant frequency $f_r$, amplitude, and quality factor Q) were extracted through complex-domain fitting using Lorentzian profiles. The electrical characterization of the device was assessed as a function of the effective permittivity of water–ethanol test mixtures by varying the ethanol volume fraction. The proposed sensor showed a monotonic and nearly linear response to ethanol concentration, with frequency sensitivities of approximately 20 kHz/% and coefficients of determination up to $R^2=0.99$. Full article

Biocompatible thin films are essential for advancing biomedical devices, as they enhance integration with biological tissues, improve device longevity, and reduce complications. The rapid evolution of both medical needs and materials science has led to a diverse array of deposition techniques, each offering unique advantages and challenges for tailoring surface properties without compromising the bulk characteristics of implants and sensors. While laser-based methods—such as pulsed laser deposition (PLD) and Matrix-Assisted Pulsed Laser Evaporation (MAPLE)—are renowned for their precision, ability to preserve complex material stoichiometry, and suitability for low-temperature processing, the broader landscape includes several other important approaches. Physical Vapor Deposition (PVD) techniques, including magnetron sputtering and pulsed electron deposition, are widely used for their ability to create uniform, adherent coatings with controlled thickness and composition, making them suitable for both hard and soft biomedical substrates. Chemical Vapor Deposition (CVD) and its plasma-enhanced variant (PECVD) offer conformal coatings and excellent control over film chemistry, which is particularly valuable for functional polymer and ceramic films. Other methods, such as sol–gel processing, ion beam deposition, and electrophoretic deposition, provide additional flexibility in terms of coating composition, adhesion, and processing temperature, allowing for the fabrication of films with tailored mechanical, chemical, and biological properties. Despite these advances, the field faces ongoing challenges in optimizing film properties for specific clinical applications, ensuring reproducibility, and scaling up production for widespread use. The necessity of this review lies in its comprehensive comparison of laser-based techniques with alternative deposition methods, providing critical insights into their respective strengths, limitations, and suitability for different biomedical scenarios. By synthesizing recent developments and highlighting current gaps, this review aims to guide researchers and clinicians in selecting the most appropriate thin-film deposition strategies to meet the evolving demands of next-generation biomedical devices. Full article