Search Results (93)

In the fabrication of ultrathin multilayer ceramic capacitors (MLCCs), the long-term stability of ceramic slurries is a critical yet often overlooked factor that can significantly influence coating uniformity, interfacial adhesion, and process reproducibility. Despite its industrial importance, the time-dependent evolution of slurry dispersion structures during storage and its direct impact on green sheet properties remain insufficiently understood. This study examined the time-dependent physicochemical evolution of barium titanate (BaTiO₃)-based green sheet slurries, which behave as colloidal gel-like dispersion systems, and their influence on the structural, optical, and interfacial properties of the resulting sheets. Dynamic light scattering revealed progressive yet uniform particle aggregation, while viscosity measurements indicated a gradual ~10% decrease over 960 h, reflecting reduced dispersion stability and progressive weakening of the slurry gel network during extended storage. The slurry, consisting of BaTiO₃ particles, polymeric binders, and plasticizers, forms a three-dimensional transient gel network, in which particle–particle and particle–binder interactions govern rheological behavior. The observed viscosity decrease and turbidity reduction indicate gel network relaxation and partial gel–sol–like transition behavior driven by aggregation. Cross-sectional scanning electron microscopy demonstrated that these changes produced a measurable reduction in final green sheet thickness, despite identical processing conditions. Furthermore, peel tests revealed that interfacial adhesion strength increased with storage time, attributable to localized solid enrichment within the slurry gel matrix and enhanced bonding at the release film interface. The reduced coating thickness also contributed to lower optical haze, reflecting a shortened light-transmission path. Collectively, these findings demonstrate that even moderate aggregation in a ceramic network-forming dispersion system substantially alters coating behavior, adhesion, and optical performance. The results underscore the importance of managing gel-network stability and rheology to ensure reliable green sheet fabrication and storage in MLCC manufacturing. Full article

Substrate-free epidermal antennas promise imperceptible and long-term wearable sensing, yet their electromagnetic performance is fundamentally constrained by the properties of ultrathin conductors. In this work, gold nanomesh is employed for the first time as the radiating conductor of a substrate-free epidermal tattoo antenna operating in the UHF RFID band. Owing to its RF-thin nature, the nanomesh behavior is governed by sheet resistance rather than skin-depth effects, imposing a strict upper bound on achievable radiation efficiency. By combining surface-impedance modeling, full-wave simulations, and on-body experiments, we demonstrate that ohmic losses set a geometry-independent limit on the realized gain of on-skin antennas. An inductively coupled loop architecture is optimized to approach this bound while ensuring mechanical robustness and impedance stability. Measurements on phantoms and human subjects confirm the predicted performance limits within a few decibels, enabling reliable UHF RFID read ranges up to 30–40 cm under standard regulatory constraints. Full article

In this study, the asymmetrical rolling technique was employed to fabricate 75 μm-thick Ti-6Al-4V ultra-thin strips from the initial 0.45 mm sheet without intermediate annealing, aiming for applications in fuel cell bipolar plates. The rolled strips exhibited good surface quality without cracking. In order to enhance both the mechanical response and the shaping capability of Ti-6Al-4V strips produced by asymmetric rolling, the material was subjected to annealing at various temperatures, and the resulting changes in microstructural features and mechanical performance were systematically examined. The findings indicated that the cold-rolled Ti-6Al-4V exhibited a microstructure primarily composed of subgrains with an average size of approximately 0.41 μm, a feature that contributed to improved corrosion resistance and enhanced ductility after annealing. When the alloy was subjected to heat treatment within the range of 650–800 °C, it was observed that annealing temperatures below 700 °C favored microstructural changes governed predominantly by recovery processes and the onset of recrystallization. At 700 °C, the grains became equiaxed and uniformly distributed, and the dislocation density significantly decreased. The tensile strength reached 887 MPa, while the elongation increased to 13.7%, achieving an excellent strength-ductility balance. Once the annealing temperature rose above 700 °C, noticeable grain growth took place, accompanied by a more pronounced grain-size gradient and a renewed increase in dislocation density. Meanwhile, the dimples observed on the fracture surface became finer, collectively contributing to a decline in tensile elongation. The Ti-6Al-4V ultra-thin strip annealed at 700 °C was used for bipolar plate stamping, producing fine micro-channels with an aspect ratio of 0.43. Finally, TiN coating was applied to the surface, which significantly improved the corrosion resistance and reduced the interfacial contact resistance (ICR), meeting the performance requirements for bipolar plates. Full article

Dielectric/Ag/dielectric (DAD) multilayer thin-film transparent electrode features high visible-light transmittance, low sheet resistance, good mechanical flexibility, and low haze. The fabrication techniques are compatible with large-scale integrated circuits, and the materials are cheap. These advantages make the DAD transparent electrodes a promising alternative to indium tin oxide (ITO) electrodes for flexible devices. This review summarizes recent advances in DAD transparent electrodes on flexible substrates, mainly focusing on the opto-electrical performance improvement due to damping of the localized surface resonance (LSPR) of Ag nanoparticles (AgNPs). It begins with an analysis of the performance-limiting factors of DAD transparent electrodes, elucidating the importance of damping the LSPR of AgNPs. Subsequently, the state-of-the-art fabrication methods for Ag ultrathin films of weak LSPR and the dielectric material optimization are reviewed. It concludes with perspectives on future research. Full article

Developing high-activity and high-durability Pd-based electrocatalysts is an important strategy to promote their commercial application. Herein, a smaller particle size and ultrathin sheet-like PdCu alloy metallene (PdCuene) were successfully prepared by using a one-pot wet chemistry method for FAOR. Experimental measurements indicated that the introduction Cu into Pd lattice induces a significant compressive strain effect through lattice mismatch between Pd and Cu, and the strain effect optimizes the electronic structure of Pd, as well as the high electrochemical surface area, increased exposure of active sites, and appropriate lattice strain have been demonstrated as factors that influence the enhancement of intrinsic activity and the acceleration of kinetics, thereby improving FAOR performance. Moreover, the stronger lattice strain of 0.85% would facilitate surface adsorption and dissociation of formic acid. Specifically, the optimized PdCuene exhibits enhanced mass activity and specific activity with current densities of 2.31 A mg_Pd⁻¹ and 4.09 mA cm⁻², respectively, which transcend the activities of Pd metallene (1.44 A mg_Pd⁻¹ and 2.73 mA cm⁻²) and commercial Pd/C (0.6 A mg_Pd⁻¹ and 1.53 mA cm⁻²). Meanwhile, PdCuene displayed obvious enhanced durability. The work provides an approach to modulate the lattice strain engineering, which represents a highly promising strategy for designing efficient FAOR electrocatalysts. Full article

The ice sheet and subglacial geological environment in Antarctica have become the focus of scientific exploration. The development of Antarctic drilling technology will serve as a crucial safeguard for scientific exploration. However, the extremely ultra-low temperatures and intricate geological conditions present substantial obstacles for drilling operations in Antarctica, and the existing drilling fluid technology cannot satisfy the requirements of efficient and safe drilling. To ameliorate the wettability and rheology of ultra-low-temperature drilling fluids, a new amide material (HAS) was prepared using dodecylamine polyoxyethylene ether, azelaic acid, and N-ethylethylenediamine as raw materials. Experiments using infrared spectroscopy, nuclear magnetic hydrogen spectroscopy, and contact angle indicated that the target product was successfully synthesized. Performance evaluation showed that 2% HAS could achieve a yield point of 2.5 Pa for drilling fluid at −55 °C, and it also gave the fluid superior shear-thinning characteristics and a large thixotropic loop area. This indicated that HAS significantly enhanced the rheological properties of the drilling fluid, ensuring that it can carry cuttings and ice debris. In addition, 2% HAS could also increase the colloidal rate from 8% to more than 76% at −55 °C in different base oils. Meanwhile, the colloid rate was maintained above 92.4% when the density was 0.92~0.95 g/cm³. Mechanism studies showed that HAS increased the zeta potential and decreased the particle size of organoclay. At the same time, it changed the organoclay state from a clustered state to a uniformly dispersed state, and the particle size decreased. It was found that HAS formed a weak gel grid structure through interactions between polar groups, such as amide and imino groups with organoclays particles, thus improving the rheology and wettability of drilling fluid. In addition, HAS is an environmentally friendly high-performance material. Full article

The design of photocatalysts capable of generating localized surface plasmon resonance (LSPR) effects represents a promising strategy for enhancing photocatalytic activity. However, the mechanistic role of plasmonic nanoparticles-induced interfacial electric fields in driving photocatalytic processes remains poorly understood. To produce a Schottky junction, varying amounts of Au nanoparticles widely utilized to broaden the light absorption were loaded onto ultrathin carbon nitride sheets (Au/UCN). The Au/UCN-20 Schottky junction exhibits exceptional photocatalytic activity, achieving a hydrogen evolution rate (14.2 mmol·g⁻¹ over a 4 h period) while maintaining robust stability through five consecutive photocatalytic cycles. The LSPR activity of Au nanoparticles are responsible for the broadened light absorption spectrum of Au/UCN nanocomposites. The interfacial electric field generated at the Au /UCN heterojunction is proposed to enhance charge-transfer efficiency through Schottky barrier penetration of photocarriers, mediated by electric field-driven carrier migration, according to surface potential and finite-difference time-domain (FDTD). These findings uncover a previously obscured photocatalytic mechanism driven by LSPR-induced interfacial electric fields, pioneering a quantum-dot-directed strategy to precisely engineer charge dynamics in advanced photocatalysts via targeted manipulation of nanoscale electric field effects. Full article

In this study, a laboratory-precision four-high micro-rolling mill was employed to investigate the influence of grain size on the deformation behavior and fracture mechanism of a micro-rolled Cu/Al composite ultra-thin sheet. Analytical testing techniques including scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM+EDS), X-ray diffraction (XRD), and unidirectional tensile experiments were utilized. The experimental results indicate that the grain size of the Cu/Al composite ultra-thin sheet increases with increasing annealing temperature and extended holding time while undergoing the first and second micro-rolling processes. Under identical annealing conditions, secondary micro-rolling leads to an increase in the grain size of Cu, while the growth rate of Al grains is reduced. Tensile tests and fracture surface observations reveal that as the annealing temperature increases, the grain size of the once-micro-rolled Cu/Al composite ultra-thin sheet also increases. When annealing at 400 °C for 40 min, the elongation reaches a maximum of 25.6%, with a tensile strength of 106.3 MPa. For the second micro-rolled samples, a maximum tensile strength of 114.8 MPa is achieved after annealing at a temperature of 360 °C for an 80 min holding time, although the elongation is significantly lower at 3.4%. This indicates that the fracture mode of the once-micro-rolled ultra-thin Cu/Al composite sheet is ductile fracture, whereas that of the second micro-rolled sample is brittle fracture. Full article

This work investigates the role of friction in the numerical prediction of formability for ultra-thin aluminum sheets made of the EN AW 8006-O alloy. Nakazima-type hemispherical punch stretching tests were conducted under lubricated conditions to assess the influence of interface tribology on thickness distribution and failure behavior. The experimental activity included tensile testing for material parameter identification and coefficient of friction (COF) measurements according to ASTM D1894 to characterize interface friction. These parameters were then implemented into a finite element model developed in PAM-STAMP. The simulation results were compared with experimental thickness profiles, and showed good agreement when calibrated friction coefficients were used. The analysis highlights the sensitivity of sheet deformation to frictional conditions, and demonstrates that accurate tribological input significantly improves predictive accuracy. The proposed workflow offers a reliable and efficient methodology for simulating forming processes involving ultra-thin aluminum foils, with potential applications in the food packaging industry. Full article

Graphene oxide (GO) films have attracted significant attention due to their potential in separation and filtration applications. Based on their unique lamellar structure and ultrathin nature, GO films are difficult to maintain in a free-standing form and typically require substrate support. Consequently, understanding their film formation behavior and mechanisms on substrates is of paramount importance. This work employs commonly used nonwoven fibrous membranes as substrates and guided by the coffee-ring theory, systematically investigates the film formation behaviors, film morphology, and underlying mechanisms of GO films on fibrous membranes with varying wettability. Fibrous membranes with different wetting properties—hydrophilic, hydrophobic, and superhydrophobic—were prepared via electrospinning and initiated chemical vapor deposition (iCVD) surface modification techniques. The spreading behaviors, deposition dynamics, capillary effects, and evaporation-induced film formation mechanisms of GO suspensions on these substrates were thoroughly examined. The results showed that GO formed belt-like, ring-like, and circular patterns on the three fibrous membranes, respectively. GO films encapsulated more than the upper half, approximately the upper half, and the top portion of fibers, respectively. Pronounced wrinkling of GO films was observed except for those on the hydrophilic fibrous membrane. This work demonstrates that tuning the wettability of fibrous substrates enables precise control over GO film morphology, including fiber encapsulation, wrinkling, and coverage area. Furthermore, it deepens the understanding of the interactions between 1D nanofibers and 2D GO sheets at low-dimensional scales, laying a foundational basis for the optimized design of membrane engineering. Full article

This study presents the development of a deep drawing process under an indirect hot stamping method for manufacturing an automotive internal combustion engine oil pan from ultra-high-strength steel (UHSS) sheets, specifically 22MnB5. The forming process involves two stages—cold stamping followed by hot stamping—and is finalized with rapid quenching to achieve a martensitic microstructure. Finite element simulation using AutoForm R8 was conducted to determine optimal forming conditions. The simulation results guided the design of the forming tools and were validated through experimental trials. The final oil pan component exhibited no cracks or wrinkles, with maximum thinning below 18%, a hardness of 550.63 HV, and a fully martensitic phase. This research demonstrates a novel and effective solution for producing deep-drawn, high-strength components using indirect hot stamping, contributing to the advancement of automotive forming processes in Thailand. Full article

Jointing is inevitable for CFRTP (carbon fiber reinforced thermoplastic) component applications in the automotive industry. In this study, commonly used jointing methods were applied to fasten CFRTP components. Three types of jointing methods. Ultrasonic welding, bolted joints, and adhesive joining, and three types of CFRTP materials, conventional cross-ply, ultra-thin prepreg cross-ply, and sheet molding compounds, were selected. The influence of the jointing methods on mechanical properties and damage patterns under bending load has been investigated. The finite element models were developed to predict the hazardous area and structural stiffness of jointed structures; the simulation results showed good agreement with experimental ones. The results indicate that the ultrasonic welding could reach similar bending stiffness compared to adhesive joining, whereas the stiffness of bolt jointed structures is relatively lower due to the contact separation induced by the bending deformation. Overall, the finite element model results correlated well with the experimental data. Full article

Micron-sized, ultrathin metal–organic framework (MOF) sheet is a two-dimensional (2D) hybrid material with a large specific surface area, which can be used not only in the fields of energy and biomedicine, but also in electrode modification to improve the electrochemical detection effect. In this work, the 2D-structured Co-TCPP(Fe) MOF sheets were synthesized from porphyrin molecules and cobalt ions and then combined with reduced graphene oxide (rGO) and perfluorosulfonic acid polymer (Nafion) solution to construct Co-TCPP(Fe)/rGO/Nafion-modified electrodes capable of sensitively capturing dopamine (DA). The 2D ultrathin lamellar structure of this electrode-modified material is beneficial to the formation of π-π stacking effect with DA molecules, and the oxygen-containing groups carried on its surface can also form electrostatic attraction with the amino groups of DA molecules. Therefore, the Co-TCPP(Fe)/rGO/Nafion-modified electrode under the synergistic effect shows a specific adsorption effect on DA molecules, resulting in high anti-interference ability and a low detection limit of 0.014 µM in the concentration range of 0.1–100 µM. Furthermore, the Co-TCPP(Fe)/rGO/Nafion composite material composed of micron-sized, ultrathin lamellar structures also shows high reusability due to the stability of its coordination structure and can demonstrate good results when applied to the actual sample detection of human urine. Full article

In this paper, we design an ultra-thin broadband transparent absorber based on indium tin oxide (ITO) film, and we choose polymethyl methacrylate (PMMA) high-transmittance dielectric sheet instead of the traditional dielectric sheet and polyethylene glycol terephthalate (PET) as the ITO film substrate. Simulation results indicate that the absorber achieves more than 90% absorption for positively incident electromagnetic waves in the broadband range of 5–21.15 GHz with a fractional bandwidth (FBW) of 123.5% and a thickness of 6.3 mm (0.105 λ_L, where λ_L is the wavelength at the lowest frequency). Meanwhile, this paper introduces the interference theory to explain the broadband absorption mechanism of the absorber, which makes up for the defect that the equivalent circuit model (ECM) method cannot analyze the oblique incidence electromagnetic wave. This paper also compares the HFSS simulation results, ECM theoretical values, and interference theoretical values under positively incident electromagnetic waves to clarify the advantages of interference theory in the design of wave absorbers. Full article

The recent fast advances in consumer electronics, especially in cell phones and displays, have led to the development of ultra-thin, hence flexible, glasses. Once available, such flexible glasses have proven to be of great interest and usefulness in other fields, too. Flexible photonics, for instance, has quickly taken advantage of this new material. At first sight, “flexible glass” appears to be an oxymoron. Glass is, by definition, fragile and highly breakable; its structure has puzzled scientists for decades, but it is evident that in most conditions it is a rigid material, so how can it bend? This possibility, however, has aroused the interest of artists and craftsmen since ancient times; thus, in Roman times the myth of flexible glass was born. Furthermore, the myth appeared again in the Middle Age, connected to a religious miracle. Today, however, flexible glass is no more a myth but a reality due to the fact that current technology permits us to produce micron-thick glass sheets, and any ultra-thin material can be bent. Flexibility is coming from the present capability to manufacture glass sheets at a tens of microns thickness coupled with the development of strengthening methods; it is also worth highlighting that, on the micrometric and nanometric scales, silicate glass presents plastic behavior. The most significant application area of flexible glass is consumer electronics, for the displays of smartphones and tablets, and for wearables, where flexibility and durability are crucial. Automotive and medical sectors are also gaining importance. A very relevant field, both for the market and the technological progress, is solar photovoltaics; mechanical flexibility and lightweight have allowed solar cells to evolve toward devices that possess the advantages of conformability, bendability, wearability, and moldability. The mature roll-to-roll manufacturing technology also allows for high-performance devices at a low cost. Here, a brief overview of the history of flexible glass and some examples of its application in solar photovoltaics are presented. Full article