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Keywords = uniaxial compressive stress–strain curve

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17 pages, 2065 KB  
Article
A Damage Constitutive Model for Rock Considering Crack Propagation Under Uniaxial Compression
by Shengnan Li, Hao Yang, Yu Li, Xianglong Liu, Junhao Tan, Yuecheng Guo, Qiao Liang, Yaqian Shen, Xingxing Wei and Chenzhen Ma
Modelling 2025, 6(4), 116; https://doi.org/10.3390/modelling6040116 - 1 Oct 2025
Viewed by 198
Abstract
This study aims to accurately characterize the nonlinear stress–strain evolution of rocks under uniaxial compression considering crack propagation. First, the rock meso-structure was generalized into intact rock unit cells, crack propagation damage unit cells, and pore unit cells according to phenomenological theory. A [...] Read more.
This study aims to accurately characterize the nonlinear stress–strain evolution of rocks under uniaxial compression considering crack propagation. First, the rock meso-structure was generalized into intact rock unit cells, crack propagation damage unit cells, and pore unit cells according to phenomenological theory. A mesoscopic rock stress model considering crack propagation was established based on the static equilibrium relationship of the unit cells, and the effective stress of the crack propagation damage unit cells was solved based on fracture mechanics. Then, the geometric damage theory and conservation-of-energy principle were introduced to construct the damage evolution equation for rock crack propagation. On this basis, the effective stress of the damage unit cells and the crack propagation damage equation were incorporated into the rock meso-structure static equilibrium equation, and the effect of nonlinear deformation in the soft rock compaction stage was considered to establish a rock damage constitutive model based on mesoscopic crack propagation evolution. Finally, methods for determining model parameters were proposed, and the effects of the model parameters on rock stress–strain curves were explored. The results showed that the theoretical model calculations agreed well with the experimental results, thus verifying the rationality of the damage constitutive model and the clear physical meaning of the model parameters. Full article
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21 pages, 6275 KB  
Article
Influence of Bedding Angle on Mechanical Behavior and Grouting Reinforcement in Argillaceous Slate: Insights from Laboratory Tests and Field Experiments
by Xinfa Zeng, Chao Deng, Quan Yin, Yi Chen, Junying Rao, Yi Zhou and Wenqin Yan
Appl. Sci. 2025, 15(19), 10415; https://doi.org/10.3390/app151910415 - 25 Sep 2025
Viewed by 237
Abstract
Argillaceous slate (AS) is a typical metamorphic rock with well-developed bedding, widely distributed globally. Its bedding structure significantly impacts slope stability assessment, and the challenges associated with slope anchoring and support arising from bedding characteristics have become a focal point in the engineering [...] Read more.
Argillaceous slate (AS) is a typical metamorphic rock with well-developed bedding, widely distributed globally. Its bedding structure significantly impacts slope stability assessment, and the challenges associated with slope anchoring and support arising from bedding characteristics have become a focal point in the engineering field. In this study, with bedding dip angle as the key variable, mechanical tests such as uniaxial compression, triaxial compression, direct shear, and Brazilian splitting tests were conducted on AS. Additionally, field anchoring grouting diffusion tests on AS slopes were carried out. The aim is to investigate the basic mechanical properties of AS and the grout diffusion law under different bedding dip angles. The research results indicate that the bedding dip angle has a remarkable influence on the failure mode, stress–strain curve, and mechanical indices such as compressive strength and elastic modulus of AS specimens. The stress–strain curves in uniaxial and triaxial tests, as well as the stress-displacement curve in the Brazilian splitting test, all undergo four stages: crack closure, elastic deformation, crack propagation, and post-peak failure. As the bedding dip angle increases, the uniaxial and triaxial compressive strengths and elastic modulus first decrease and then increase, while the splitting tensile strength continuously decreases. The consistency of the bedding in AS causes the grout to diffuse in a near-circular pattern on the bedding plane centered around the borehole. Among the factors affecting the diffusion range of the grout, the bedding dip angle and grouting angle have a relatively minor impact, while the grouting pressure has a significant impact. A correct understanding and grasp of the anisotropic characteristics of AS and the anchoring grouting diffusion law are of great significance for slope stability assessment and anchoring design in AS areas. Full article
(This article belongs to the Special Issue Advances in Slope Stability and Rock Fracture Mechanisms)
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18 pages, 6373 KB  
Article
Experimental Study on the Cyclic Loading Behavior of Hybrid Fiber-Reinforced Rubber Concrete in Sulfate Environment
by Yushan Liu and Jianyong Pang
J. Compos. Sci. 2025, 9(9), 484; https://doi.org/10.3390/jcs9090484 - 5 Sep 2025
Viewed by 411
Abstract
In the saline soil area of western China, the concrete is simultaneously subjected to cyclic loading and sulfate attack. To reveal the effect of sulfate attack on fatigue performance of normal concrete (NC) and hybrid fiber-reinforced rubber concrete (HFRRC), the uniaxial compression test [...] Read more.
In the saline soil area of western China, the concrete is simultaneously subjected to cyclic loading and sulfate attack. To reveal the effect of sulfate attack on fatigue performance of normal concrete (NC) and hybrid fiber-reinforced rubber concrete (HFRRC), the uniaxial compression test and cyclic loading test were carried out on the specimens after sulfate erosion. The loading strain, plastic strain, and elastic strain of the concrete were compared and analyzed. The compressive strength, fatigue resistance, and strain energy of the concrete were compared and analyzed. Ultrasonic Pulse Velocity (UPV) measurements were also used to quantify the damage in sulfate attack tests. The results indicate that the fatigue failure stress of concrete is lower than its uniaxial compressive strength. The fatigue resistance coefficient of HFRRC is always higher than that of NC. Under the cyclic loading with the same level, the stress–strain curve of HFRRC is denser than that of NC, exhibiting good elasticity. The energy evolution is independent of whether or not sulfate attacks, but its growth rate is affected by sulfate erosion time. It can provide an experimental and theoretical foundation for the application of HFRRC in engineering structures subjected to repeated loads in sulfate environments. Full article
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24 pages, 5245 KB  
Article
Analysis of Mechanical Properties and Energy Evolution of Through-Double-Joint Sandy Slate Under Three-Axis Loading and Unloading Conditions
by Yang Wang, Chuanxin Rong, Hao Shi, Zhensen Wang, Yanzhe Li and Runze Zhang
Appl. Sci. 2025, 15(17), 9570; https://doi.org/10.3390/app15179570 - 30 Aug 2025
Viewed by 434
Abstract
In the mining of deep mineral resources and tunnel engineering, the degradation of mechanical properties and the evolution of energy of through-double-joint sandy slate under triaxial loading and unloading conditions are key scientific issues affecting the stability design of the project. The existing [...] Read more.
In the mining of deep mineral resources and tunnel engineering, the degradation of mechanical properties and the evolution of energy of through-double-joint sandy slate under triaxial loading and unloading conditions are key scientific issues affecting the stability design of the project. The existing research has insufficiently explored the joint inclination angle effect, damage evolution mechanism, and energy distribution characteristics of this type of rock mass under the path of increasing axial pressure and removing confining pressure. Based on this, in this study, uniaxial compression, conventional triaxial compression and increasing axial pressure, and removing confining pressure tests were conducted on four types of rock-like materials with prefabricated 0°, 30°, 60°, and 90° through-double-joint inclinations under different confining pressures. The axial stress/strain curve, failure characteristics, and energy evolution law were comprehensively analyzed, and damage variables based on dissipated energy were proposed. The test results show that the joint inclination angle significantly affects the bearing capacity of the specimen, and the peak strength shows a trend of first increasing and then decreasing with the increase in the inclination angle. In terms of failure modes, the specimens under conventional triaxial compression exhibit progressive compression/shear failure (accompanied by rock bridge fracture zones), while under increased axial compression and relief of confining pressure, a combined tensioning and shear failure is induced. Moreover, brittleness is more pronounced under high confining pressure, and the joint inclination angle also has a significant control effect on the failure path. In terms of energy, under the same confining pressure, as the joint inclination angle increases, the dissipated energy and total energy of the cemented filling body at the end of triaxial compression first decrease and then increase. The triaxial compression damage constitutive model of jointed rock mass established based on dissipated energy can divide the damage evolution into three stages: initial damage, damage development, and accelerated damage growth. Verified by experimental data, this model can well describe the damage evolution characteristics of rock masses with different joint inclination angles. Moreover, an increase in the joint inclination angle will lead to varying degrees of damage during the loading process of the rock mass. The research results can provide key theoretical support and design basis for the stability assessment of surrounding rock in deep and high-stress plateau tunnels, the optimization of support parameters for jointed rock masses, and early warning of rockburst disasters. Full article
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23 pages, 11598 KB  
Article
Characteristics of Load-Bearing Rupture of Rock–Coal Assemblages with Different Height Ratios and Multivariate Energy Spatiotemporal Evolution Laws
by Bo Wang, Guilin Wu, Guorui Feng, Zhuocheng Yu and Yingshi Gu
Processes 2025, 13(8), 2588; https://doi.org/10.3390/pr13082588 - 15 Aug 2025
Viewed by 535
Abstract
The destabilizing damage of rock structures in coal beds engineering is greatly influenced by the bearing rupture features and energy evolution laws of rock–coal assemblages with varying height ratios. In this study, we used PFC3D to create rock–coal assemblages with rock–coal height ratios [...] Read more.
The destabilizing damage of rock structures in coal beds engineering is greatly influenced by the bearing rupture features and energy evolution laws of rock–coal assemblages with varying height ratios. In this study, we used PFC3D to create rock–coal assemblages with rock–coal height ratios of 2:8, 4:6, 6:4, and 8:2. Uniaxial compression simulation was then performed, revealing the expansion properties and damage crack dispersion pattern at various bearing phases. The dispersion and migration law of cemented strain energy zoning; the size and location of the destructive energy level and its spatiotemporal evolution characteristics; and the impact of height ratio on the load-bearing characteristics, crack extension, and evolution of multiple energies (strain, destructive, and kinetic energies) were all clarified with the aid of a self-developed destructive energy and strain energy capture and tracking Fish program. The findings indicate that the assemblage’s elasticity modulus and compressive strength slightly increase as the height ratio increases, that the assemblage’s cracks begin in the coal body, and that the number of crack bands inside the coal body increases as the height ratio increases. Also, the phenomenon of crack bands penetrating the rock through the interface between the coal and rock becomes increasingly apparent. The total number of cracks, including both tensile and shear cracks, decreases as the height ratio increases. Among these, tensile cracks are consistently more abundant than shear cracks, and the proportion between the two types remains relatively stable regardless of changes in the height ratio. The acoustic emission ringing counts of the assemblage were not synchronized with the development of bearing stress, and the ringing counts started to increase from the yield stage and reached a peak at the damage stage (0.8σc) after the peak of bearing stress. The larger the rock–coal height ratio, the smaller the peak and the earlier the timing of its appearance. The main body of strain energy accumulation was transferred from the coal body to the rock body when the height ratio exceeded 1.5. The peak values of the assemblage’s strain energy, destructive energy, and kinetic energy curves decreased as the height ratio increased, particularly the energy amplitude of the largest destructive energy event. In order to prevent and mitigate engineering disasters during deep mining of coal resources, the research findings could serve as a helpful reference for the destabilizing properties of rock–coal assemblages. Full article
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17 pages, 4064 KB  
Article
Study on Multi-Scale Damage Evolution of Sandstone Under Freeze–Thaw Cycles: A Computational Perspective Based on Pore Structure and Fractal Dimension
by Jianhui Qiu, Keping Zhou, Guanglin Tian and Taoying Liu
Fractal Fract. 2025, 9(8), 534; https://doi.org/10.3390/fractalfract9080534 - 15 Aug 2025
Viewed by 519
Abstract
Understanding the intrinsic relationship between microscopic structures and macroscopic mechanical properties of rock under freeze–thaw (F-T) conditions is essential for ensuring the safety and stability of geotechnical engineering in cold regions. In this study, a series of F-T cycle tests, nuclear magnetic resonance [...] Read more.
Understanding the intrinsic relationship between microscopic structures and macroscopic mechanical properties of rock under freeze–thaw (F-T) conditions is essential for ensuring the safety and stability of geotechnical engineering in cold regions. In this study, a series of F-T cycle tests, nuclear magnetic resonance (NMR) measurements, and uniaxial compression tests were conducted on sandstone samples. The mechanisms by which F-T cycles influence pore structure and mechanical behavior were analyzed, revealing their internal correlation. A degradation model for peak strength was developed using mesopore porosity as the key influencing parameter. The results showed that with increasing F-T cycles, the total porosity and mesopore and macropore porosities all exhibited increasing trends, whereas the micropore and different fractal dimensions decreased. The compaction stage in the stress–strain curves became increasingly prominent with more F-T cycles. Meanwhile, the peak strength and secant modulus decreased, while the peak strain increased. When the frost heave pressure induced by water–ice phase transitions exceeded the ultimate bearing capacity of pore walls, smaller pores progressively evolved into larger ones, leading to an increase in the mesopores and macropores. Notably, mesopores and macropores demonstrated significant fractal characteristics. The transformation in pore size disrupted the power-law distribution of pore radii and reduced fractal dimensions. A strong correlation was observed between peak strength and both the mesopore and mesopore fractal dimensions. The increase in mesopores and macropores enhanced the compaction stage of the stress–strain curve. Moreover, the expansion and interconnection of mesopores under loading conditions degraded the deformation resistance and load-bearing capacity, thereby reducing both the secant modulus and peak strength. The degradation model for peak strength, developed based on changes in mesopore ratio, proved effective for evaluating the mechanical strength when subjected to different numbers of F-T cycles. Full article
(This article belongs to the Special Issue Applications of Fractal Dimensions in Rock Mechanics and Geomechanics)
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25 pages, 9769 KB  
Article
Mesoscale Mechanical Analysis of Concrete Based on a 3D Random Aggregate Model
by Shuaishuai Wei, Huan Zhang, Ding Wang, Xuchun Wang and Mengdi Cao
Coatings 2025, 15(8), 883; https://doi.org/10.3390/coatings15080883 - 29 Jul 2025
Viewed by 812
Abstract
The shape, size, and interfacial transition zone (ITZ) of aggregates significantly impact the nonlinear mechanical behavior of concrete. This study investigates concrete’s mechanical response and damage mechanisms by developing a three-dimensional, three-phase mesoscale model comprising coarse aggregates, mortar, and ITZ to explore the [...] Read more.
The shape, size, and interfacial transition zone (ITZ) of aggregates significantly impact the nonlinear mechanical behavior of concrete. This study investigates concrete’s mechanical response and damage mechanisms by developing a three-dimensional, three-phase mesoscale model comprising coarse aggregates, mortar, and ITZ to explore the compressive performance of concrete. A method for simulating the random distribution of aggregates based on three-dimensional grid partitioning is proposed, where the value of each grid point represents the maximum aggregate radius that can be accommodated if the point serves as the aggregate center. Aggregates are generated by randomly selecting grid points that meet specific conditions, avoiding overlapping distributions and significantly improving computational efficiency as the generation progresses. This model effectively enhances the precision and efficiency of aggregate distribution and provides a reliable tool for studying the random distribution characteristics of aggregates in concrete. Additionally, an efficient discrete element model (DEM) was established based on this mesoscale model to simulate the compressive behavior of concrete, including failure modes and stress–strain curves. The effects of aggregate shape and maximum aggregate size on the uniaxial compressive failure behavior of concrete specimens were investigated. Aggregate shape has a particular influence on the compressive strength of concrete, and the compressive strength decreases with an increase in maximum aggregate size. Combined with existing experimental results, the proposed mesoscale model demonstrates high reliability in analyzing the compressive performance of concrete, providing valuable insights for further research on the mechanical properties of concrete. Full article
(This article belongs to the Special Issue Advances in Pavement Materials and Civil Engineering)
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17 pages, 3321 KB  
Article
Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
by Xu Ao, Shengpeng Hao, Yuyu Zhang and Wenyu Xu
Appl. Sci. 2025, 15(15), 8181; https://doi.org/10.3390/app15158181 - 23 Jul 2025
Viewed by 439
Abstract
Accurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are time-consuming, labor-intensive, [...] Read more.
Accurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are time-consuming, labor-intensive, and offer no guarantee of parameter validity or simulation credibility. Although conventional machine learning techniques have been applied to invert the contact model parameters, they are hampered by the difficulty of selecting the optimal hyperparameters and, in some cases, insufficient data, which limits both the predictive accuracy and robustness. In this study, a total of 361 PFC3D uniaxial compression simulations using a linear parallel bond model with varied mesoscopic parameters were generated to capture a wide range of rock and geotechnical material behaviors. From each stress–strain curve, eight characteristic points were extracted as inputs to a multi-objective Automated Machine Learning (AutoML) model designed to invert three key mesoscopic parameters, i.e., the elastic modulus (E), stiffness ratio (ks/kn), and degraded elastic modulus (Ed). The developed AutoML model, comprising two hidden layers of 256 and 32 neurons with ReLU activation function, achieved coefficients of determination (R2) of 0.992, 0.710, and 0.521 for E, ks/kn, and Ed, respectively, demonstrating acceptable predictive accuracy and generalizability. The multi-objective AutoML model was also applied to invert the parameters from three independent uniaxial compression tests on rock-like materials to validate its practical performance. The close match between the experimental and numerically simulated stress–strain curves confirmed the model’s reliability for mesoscopic parameter inversion in PFC3D. Full article
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27 pages, 5072 KB  
Article
Study on the Mechanical Properties of Optimal Water-Containing Basalt Fiber-Reinforced Concrete Under Triaxial Stress Conditions
by Kaide Liu, Songxin Zhao, Yaru Guo, Wenping Yue, Chaowei Sun, Yu Xia, Qiyu Wang and Xinping Wang
Materials 2025, 18(14), 3358; https://doi.org/10.3390/ma18143358 - 17 Jul 2025
Viewed by 386
Abstract
In response to the high-performance requirements of concrete materials under complex triaxial stress states and water-containing environments in marine engineering, this study focuses on water-containing basalt fiber-reinforced concrete (BFRC). Uniaxial compression and splitting tensile tests were conducted on specimens with different fiber contents [...] Read more.
In response to the high-performance requirements of concrete materials under complex triaxial stress states and water-containing environments in marine engineering, this study focuses on water-containing basalt fiber-reinforced concrete (BFRC). Uniaxial compression and splitting tensile tests were conducted on specimens with different fiber contents (0.0%, 0.05%, 0.10%, 0.15%, and 0.20%) to determine the optimal fiber content of 0.1%. The compressive strength of the concrete with this fiber content increased by 13.5% compared to the control group without fiber, reaching 36.90 MPa, while the tensile strength increased by 15.9%, reaching 2.33 MPa. Subsequently, NMR and SEM techniques were employed to analyze the internal pore structure and micro-morphology of BFRC. It was found that an appropriate amount of basalt fiber (content of 0.1%) can optimize the pore structure and form a reticular three-dimensional structure. The pore grading was also improved, with the total porosity decreasing from 7.48% to 7.43%, the proportion of harmless pores increasing from 4.03% to 4.87%, and the proportion of harmful pores decreasing from 1.67% to 1.42%, thereby significantly enhancing the strength of the concrete. Further triaxial compression tests were conducted to investigate the mechanical properties of BFRC under different confining pressures (0, 3, and 6 MPa) and water contents (0%, 1%, 2%, and 4.16%). The results showed that the stress–strain curves primarily underwent four stages: initial crack compaction, elastic deformation, yielding, and failure. In terms of mechanical properties, when the confining pressure increased from 0 MPa to 6 MPa, taking dry sandstone as an example, the peak stress increased by 54.0%, the elastic modulus increased by 15.7%, the peak strain increased by 37.0%, and the peak volumetric strain increased by 80.0%. In contrast, when the water content increased from 0% to 4.16%, taking a confining pressure of 0 MPa as an example, the peak stress decreased by 27.4%, the elastic modulus decreased by 43.2%, the peak strain decreased by 59.3%, and the peak volumetric strain decreased by 106.7%. Regarding failure characteristics, the failure mode shifted from longitudinal splitting under no confining pressure to diagonal shear under confining pressure. Moreover, as the confining pressure increased, the degree of failure became more severe, with more extensive cracks. However, when the water content increased, the failure degree was relatively mild, but it gradually worsened with further increases in water content. Based on the CDP model, a numerical model for simulating the triaxial compression behavior of BFRC was developed. The simulation results exhibited strong consistency with the experimental data, thereby validating the accuracy and applicability of the model. Full article
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21 pages, 13213 KB  
Article
Experimental Study on Mechanical Properties of European Oak and Norway Spruce Clear Wood
by Serena Gambarelli, Josipa Bošnjak, Rey Noé Fararoni Platas and Kexin Jin
Materials 2025, 18(14), 3257; https://doi.org/10.3390/ma18143257 - 10 Jul 2025
Viewed by 500
Abstract
The trends in the building industry related to sustainability and environmental footprint make timber structures more appealing than ever. Many challenges in understanding the behaviour of structural timber can be addressed by combining experimental and numerical methods. However, sophisticated numerical tools require a [...] Read more.
The trends in the building industry related to sustainability and environmental footprint make timber structures more appealing than ever. Many challenges in understanding the behaviour of structural timber can be addressed by combining experimental and numerical methods. However, sophisticated numerical tools require a complete description of the behaviour at the material level. Even though there are vast databases on the properties of different species, there are only limited studies on the mechanical response with complete stress–strain curves for all relevant directions. In order to bridge this gap, the present study investigates the mechanical response of European oak (hardwood) and Norway spruce (softwood). Uniaxial tensile and compressive tests were performed on small clear wood specimens. The behaviour was investigated for the direction parallel (longitudinal) and perpendicular to the grain (radial and tangential). Both species exhibit brittle tensile behaviour in all material directions, in contrast to the ductile performance under compression. The tensile strength lies at 70 MPa and 80 MPa for spruce and oak, respectively, whereas both species exhibit a compressive strength of approximately 50 MPa in the longitudinal direction. Due to the narrow range of the investigated density, growth-ring angle and growth-ring width, only a limited effect of these parameters was observed on the tensile behaviour in the longitudinal direction. Full article
(This article belongs to the Section Mechanics of Materials)
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17 pages, 6826 KB  
Article
Mechanical Behavior and Fracture Evolution of Artificial Rock Specimens Within 3D-Printed Fractures
by Yijun Gao, Peitao Wang, Xingwang Fan, Qingru Liu, Zhenwu Qi and Meifeng Cai
Appl. Sci. 2025, 15(12), 6662; https://doi.org/10.3390/app15126662 - 13 Jun 2025
Viewed by 573
Abstract
Coal rock is characterized by numerous cracks, which significantly impact its mechanical properties, such as fracture evolution and strength. In this study, various fracture network models were created using three-dimensional (3D) printing technology. Employing rigid adhesive and different proportions of coal powder, coal-like [...] Read more.
Coal rock is characterized by numerous cracks, which significantly impact its mechanical properties, such as fracture evolution and strength. In this study, various fracture network models were created using three-dimensional (3D) printing technology. Employing rigid adhesive and different proportions of coal powder, coal-like samples with intricate fracture networks were successfully fabricated. To replicate the mechanical properties of natural coal rocks, uniaxial compression tests were conducted to investigate the mechanical characteristics and failure modes of samples with different coal powder ratios. Additionally, the mechanical response of samples with discrete fracture network (DFN) models was evaluated after freezing treatment. Findings revealed that increasing the coal powder content enhanced the strength of the samples, whereas the introduction of the DFN model reduced their compressive strength. Samples containing the DFN model predominantly exhibited longitudinal fractures as their failure mode, contrasting with the shear fractures observed in the solid model samples. Furthermore, under low-temperature conditions, the artificial specimens exhibited a distinct trend, where brittleness increased proportionally with coal powder content, a phenomenon attributed to the influence of AB adhesive. After applying freezing treatment to DFN model coal-like samples, stress–strain curves resembling those of actual coal rocks were observed, along with a slightly reduced compressive strength and a brittle failure mode characterized by oblique shear failure. Full article
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29 pages, 21376 KB  
Article
Numerical Simulation of Fracture Failure Propagation in Water-Saturated Sandstone with Pore Defects Under Non-Uniform Loading Effects
by Gang Liu, Yonglong Zan, Dongwei Wang, Shengxuan Wang, Zhitao Yang, Yao Zeng, Guoqing Wei and Xiang Shi
Water 2025, 17(12), 1725; https://doi.org/10.3390/w17121725 - 7 Jun 2025
Cited by 1 | Viewed by 688
Abstract
The instability of mine roadways is significantly influenced by the coupled effects of groundwater seepage and non-uniform loading. These interactions often induce localized plastic deformation and progressive failure, particularly in the roof and sidewall regions. Seepage elevates pore water pressure and deteriorates the [...] Read more.
The instability of mine roadways is significantly influenced by the coupled effects of groundwater seepage and non-uniform loading. These interactions often induce localized plastic deformation and progressive failure, particularly in the roof and sidewall regions. Seepage elevates pore water pressure and deteriorates the mechanical properties of the rock mass, while non-uniform loading leads to stress concentration. The combined effect facilitates the propagation of microcracks and the formation of shear zones, ultimately resulting in localized instability. This initial damage disrupts the mechanical equilibrium and can evolve into severe geohazards, including roof collapse, water inrush, and rockburst. Therefore, understanding the damage and failure mechanisms of mine roadways at the mesoscale, under the combined influence of stress heterogeneity and hydraulic weakening, is of critical importance based on laboratory experiments and numerical simulations. However, the large scale of in situ roadway structures imposes significant constraints on full-scale physical modeling due to limitations in laboratory space and loading capacity. To address these challenges, a straight-wall circular arch roadway was adopted as the geometric prototype, with a total height of 4 m (2 m for the straight wall and 2 m for the arch), a base width of 4 m, and an arch radius of 2 m. Scaled physical models were fabricated based on geometric similarity principles, using defect-bearing sandstone specimens with dimensions of 100 mm × 30 mm × 100 mm (length × width × height) and pore-type defects measuring 40 mm × 20 mm × 20 mm (base × wall height × arch radius), to replicate the stress distribution and deformation behavior of the prototype. Uniaxial compression tests on water-saturated sandstone specimens were performed using a TAW-2000 electro-hydraulic servo testing system. The failure process was continuously monitored through acoustic emission (AE) techniques and static strain acquisition systems. Concurrently, FLAC3D 6.0 numerical simulations were employed to analyze the evolution of internal stress fields and the spatial distribution of plastic zones in saturated sandstone containing pore defects. Experimental results indicate that under non-uniform loading, the stress–strain curves of saturated sandstone with pore-type defects typically exhibit four distinct deformation stages. The extent of crack initiation, propagation, and coalescence is strongly correlated with the magnitude and heterogeneity of localized stress concentrations. AE parameters, including ringing counts and peak frequencies, reveal pronounced spatial partitioning. The internal stress field exhibits an overall banded pattern, with localized variations induced by stress anisotropy. Numerical simulation results further show that shear failure zones tend to cluster regionally, while tensile failure zones are more evenly distributed. Additionally, the stress field configuration at the specimen crown significantly influences the dispersion characteristics of the stress–strain response. These findings offer valuable theoretical insights and practical guidance for surrounding rock control, early warning systems, and reinforcement strategies in water-infiltrated mine roadways subjected to non-uniform loading conditions. Full article
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10 pages, 1472 KB  
Technical Note
Modeling of Tensile Tests Flow Curves Using an Explicit Piecewise Inverse Approach
by Aditya Vuppala, Holger Brüggemann, David Bailly and Emad Scharifi
Metals 2025, 15(6), 638; https://doi.org/10.3390/met15060638 - 5 Jun 2025
Viewed by 574
Abstract
Tensile tests are a common method for characterizing plastic behavior for sheet metal forming applications. During tensile testing at the beginning of the deformation, the stress state is uniaxial; however, as the deformation proceeds, the state changes to triaxial, making the post-processing of [...] Read more.
Tensile tests are a common method for characterizing plastic behavior for sheet metal forming applications. During tensile testing at the beginning of the deformation, the stress state is uniaxial; however, as the deformation proceeds, the state changes to triaxial, making the post-processing of experimental data challenging using analytical methods. In contrast, inverse approaches in which the behavior is represented by constitutive equations and the parameters are fitted using an iterative procedure are extremely dependent on the empirical equation chosen at the outset and can be computationally expensive. The inverse piecewise flow curve determination method, previously developed for compression tests, is extended in this paper to tensile testing. A stepwise approach is proposed to calculate constant strain rate flow curves accounting for the unique characteristics of tensile deformation. To capture the effects of localized strain rate variations during necking, a parallel flow curve determination strategy is introduced. Tensile test flow curves for manganese-boron steel 22MnB5, a material commonly used in hot stamping applications, are determined, and the approach is demonstrated for virtual force–displacement curves. It has been shown that these curves can replicate the virtual experimental flow curves data with a maximum deviation of 1%. Full article
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16 pages, 4596 KB  
Article
Compressive Behavior of Fully Grouted Concrete Bond Beam Block Masonry Prisms
by Fei Zhu, Yongcheng Hang, Fenglai Wang and Shengbao Wang
Materials 2025, 18(11), 2589; https://doi.org/10.3390/ma18112589 - 1 Jun 2025
Viewed by 682
Abstract
This paper presents a study on the uniaxial compressive behavior of fully grouted concrete bond beam block masonry prisms. A total of 45 (i.e., 9 hollow and 36 fully grouted) specimens were tested, and the failure modes and initial crack were reported. The [...] Read more.
This paper presents a study on the uniaxial compressive behavior of fully grouted concrete bond beam block masonry prisms. A total of 45 (i.e., 9 hollow and 36 fully grouted) specimens were tested, and the failure modes and initial crack were reported. The effects of block strength, grout strength, and loading scheme on the compressive strength of the fully grouted prism were discussed. The results show that the compressive strength of bond beam block prisms increased with an increase in grouting, while they were less affected by the block strength; the peak strength of the grouted block masonry was, on average, 35.1% higher than the hollow masonry prism. In addition, although the specimens’ strength was lower under cyclic compression than under monotonic compression loading, the difference in their specified compressive strength was statistically insignificant. The stress–strain curve of block masonry under uniaxial compression was also obtained. Through nonlinear fitting, the compressive stress–strain relationship of grouted masonry, considering masonry strength parameters, was established, which demonstrated alignment with prior experimental studies. This study not only provides a strength calculation method for grouted masonry structures using high-strength blocks in the code for the design of masonry structures in China but also offers a dedicated stress–strain curve for precise finite element analysis and the design of masonry structures. Full article
(This article belongs to the Section Construction and Building Materials)
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23 pages, 7513 KB  
Article
A Unified Microstructure-Based Constitutive Model for a Ni-Based Superalloy and Its Application in the Forging Processes of Disk
by Ning-Fu Zeng, Yong-Cheng Lin, Shu-Xin Li, Yun-Han Ling, Jin Yang, Ming-Song Chen, Hong-Wei Cai, Zi-Jian Chen and Gui-Cheng Wu
Materials 2025, 18(11), 2526; https://doi.org/10.3390/ma18112526 - 27 May 2025
Cited by 4 | Viewed by 771
Abstract
This study proposes a novel unified constitutive model that systematically integrates the microstructure evolution and macroscopic stress–strain response during the hot deformation of a Ni-based superalloy. The proposed model incorporates a suite of microstructural variables, including damage fraction, recrystallization fraction, δ phase content, [...] Read more.
This study proposes a novel unified constitutive model that systematically integrates the microstructure evolution and macroscopic stress–strain response during the hot deformation of a Ni-based superalloy. The proposed model incorporates a suite of microstructural variables, including damage fraction, recrystallization fraction, δ phase content, average grain size, and dislocation density. Furthermore, the model explicitly considers critical macroscopic stress state parameters, specifically the magnitude and orientation of maximum principal stress, hydrostatic stress component, and Mises equivalent stress. A comparative analysis of rheological curves derived from uniaxial tension and compression experiments reveals that the prediction errors of the proposed model are less than 3%. The model is subsequently implemented to investigate the evolution characteristics of the damage accumulation fraction and δ phase content under varying stress directions and initial δ phase contents. An advanced computational framework integrating the finite element method with the proposed constitutive model is established through customized subroutines. The framework exhibits exceptional predictive accuracy across critical regions of disk forging, as evidenced by a close agreement between computational and experimental results. Specifically, the relative errors for predicting recrystallization fraction and average grain size remain consistently below 8% under varying stress–strain conditions. Testing results from four representative regions demonstrate a good alignment of high-temperature tensile properties with the macroscopic stress–strain distributions and microstructure characteristics, thereby confirming the model’s reliability in simulating and optimizing the forging process. Full article
(This article belongs to the Section Metals and Alloys)
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