Search Results (12)

The construction industry faces intensifying pressure to mitigate its environmental impact, particularly concerning the reliance on non-biodegradable materials and hazardous formaldehyde-based adhesives. Although bio-based alternatives are emerging, many still depend on virgin feedstocks, and the valorization rates for abundant waste streams like used cooking oil remain critically low. To bridge this gap, this study developed a sustainable, formaldehyde-free Modified Reused Palm Oil-Polyurethane (MRPO-PU) adhesive specifically for binding sugarcane bagasse particleboards. The synthesis process involved filtering used palm oil and subjecting it to epoxidation and hydroxylation reactions to yield a functional bio-polyol, the chemical structure of which was validated via Fourier Transform Infrared Spectroscopy (FTIR). This bio-polyol was subsequently mixed with polymeric diphenylmethane diisocyanate (pMDI) and combined with alkali-treated bagasse at varying adhesive ratios ranging from 15 to 85 wt%. Physical and mechanical evaluations demonstrated a robust positive correlation between adhesive content and composite integrity. Specifically, increasing the adhesive loading enhanced density up to 444 kg/m³ and minimized thickness swelling to 5.1%, while flexural and compressive strengths significantly improved. The data suggests an optimal efficiency range between 45 and 55 wt%. Ultimately, this research validates a dual-waste valorization strategy, offering a scalable circular economy model that transforms agricultural residues and spent oils into high-performance, eco-friendly construction materials. Full article

This study investigates the use of bio-based polyurethane foams (PUFs) containing phase change material (PCM) microparticles as a sustainable alternative for the automotive sector. These foams are synthesized using polyols derived from waste cooking oil (WCO), aligning with circular economy principles. To evaluate the thermophysical properties of these materials and, more in general, their thermal behavior, the use of non-destructive thermographic techniques has been proposed. This technique enables a rapid, full-field thermal analysis without physical contact, making it especially suitable for porous and heterogeneous structures like foams. As a reference, both virgin and foams with PCM were characterized in terms of density and thermal conductivity using well-established methods. Then, Lock-in thermography has been used as the first attempt technique to investigate variations in thermal behavior due to different thermophysical material properties based on the thermal response in transmission configuration. The thermographic approach proves to be an effective tool not only for assessing thermal behavior but also for supporting quality control and process optimization of sustainable polymeric materials. Full article

This study evaluates the compatibility and innovative applications of unmodified vegetable oils, including rapeseed, sunflower, linseed, castor, and used cooking oils, in the production of sustainable polymeric materials, particularly polyurethane adhesives. Fatty acid composition was characterized using GC-MS, functional groups were identified by FTIR, and physicochemical properties, such as hydroxyl value, acid value, viscosity, and density, were measured using conventional analytical techniques. The results highlight significant differences in the properties of the oils, influencing their suitability for specific industrial applications. Castor oil, with its high ricinoleic acid content and hydroxyl value, was identified as the most suitable option for bio-based polyols and polyurethane production. Compatibility tests confirmed that unmodified oils can be effectively blended with polyols, ensuring stability and homogeneity without chemical modification. This approach simplifies production, reduces reliance on petrochemical feedstocks, and advances the development of environmentally friendly polyurethane adhesives. Future research will focus on optimizing formulations and assessing the long-term performance of adhesives incorporating unmodified vegetable oils. Full article

Polyurethanes (PUs) are one of the most versatile polymeric materials, making them suitable for a wide range of applications. Currently, petroleum is still the main source of polyols and isocyanates, the two primary feedstocks used in the PU industry. However, due to future petroleum price uncertainties and the need for eco-friendly alternatives, recent efforts have focused on replacing petrol-based polyols and isocyanates with counterparts derived from renewable resources. In this study, waste cooking oil was used as feedstock to obtain polyols (POs) for new sustainable polyurethane foams (PUFs). POs with various hydroxyl numbers were synthesized through epoxidation followed by oxirane ring opening with diethylene glycol. By adjusting reagent amounts (acetic acid and H₂O₂), epoxidized oils (EOs) with different epoxidation degrees (50–90%) and, consequently, POs with different OH numbers (200–300 mg KOH/g) were obtained. Sustainable PUFs with high bio-based content were produced by mixing the bio-based POs with a commercial partially bio-based aliphatic isocyanate and using water as the blowing agent in the presence of a gelling catalyst and additives. Various water (4, 8, 15 php) and gelling catalyst (0, 1, 2 php) amounts were tested to assess their effect on foam properties. PUFs were also prepared using EOs instead of POs to investigate the potential use of EOs directly in PUF production. Characterization included morphological, chemical, physical, thermal, and mechanical analyses. The rigid PUFs exhibited high density (150–300 kg/m³) and stability up to 200 °C. The combined use of bio-based polyols with partially bio-based isocyanate and water enabled PUFs with a bio-based content of up to 77 wt.%. EOs demonstrated potential in PUF production by bypassing the second synthesis step, enhancing sustainability, and significantly reducing energy and costs; however, PUF formulations with EOs require optimization due to lower epoxy ring reactivity. Full article

Open-cell spray polyurethane foams are widely used as highly efficient thermal insulation materials with vapor permeability and soundproofing properties. Unfortunately, for the production of commercial foams, mainly non-renewable petrochemical raw materials are used. The aim of this study was to determine the possibility of completely replacing petrochemical polyols (the main raw material used in the synthesis of polyurethanes, alongside isocyanates) with bio-polyols obtained from used cooking oils, classified as waste materials. The research consisted of three stages: the synthesis of bio-polyols, the development of polyurethane foam systems under laboratory conditions, and the testing of developed polyurethane spray systems under industrial conditions. The synthesis of the bio-polyols was carried out by using two different methods: a one-step transesterification process using triethanolamine and a two-step process of epoxidation and opening oxirane rings with diethylene glycol. The obtained bio-polyols were analyzed using gel chromatography and nuclear magnetic resonance spectroscopy. The developed polyurethane foam formulations included two types of fire retardants: halogenated tris(1-chloro-2-propyl) phosphate (TCPP) and halogen-free triethyl phosphate (TEP). In the formulations of polyurethane systems, reactive amine catalysts were employed, which become incorporated into the polymer matrix during foaming, significantly reducing their emission after application. The foams were manufactured on both a laboratory and industrial scale using high-pressure spray machines under conditions recommended by commercial system manufacturers: spray pressure 80–100 bar, component temperature 45–52 °C, and component volumetric ratio 1:1. The open-cell foams had apparent densities 14–21.5 kg/m³, thermal conductivity coefficients 35–38 mW/m∙K, closed-cell contents <5%, water vapor diffusion resistance factors (μ) <6, and limiting oxygen indexes 21.3–21.5%. The properties of the obtained foams were comparable to commercial materials. The developed polyurethane spray systems can be used as thermal insulation materials for insulating interior walls, attics, and ceilings. Full article

Glycerine (glycerol) is a polyol consisting of three carbon atoms bonded to hydroxyl groups. It is a by-product of the transesterification of triglycerides, such as animal fats, vegetable oils, or used cooking oils during the biodiesel production process. Crude glycerine is subject to purification processes resulting in distilled glycerine containing at least 99.5% glycerol. Currently, produced high-quality distilled glycerine is used in the food, pharmaceutical, and cosmetic industries. Recently, technologies for converting glycerol to other chemicals through catalytic processes have been intensively developed, e.g., production of bio-based 1,2-propanediol. In the near future, glycerol will certainly become a promising renewable raw material in many modern biorefineries for the synthesis of biofuels, chemicals, and bioenergy production. This paper presents the possibility of using ion exchange resins to remove impurities with trace amounts of sulphur and nitrogen compounds from crude and distilled glycerine, produced during the biodiesel production process from used cooking oils. It was determined that using ion exchange resins at the preliminary purification stage (before distillation) was ineffective. Using cationite resins to purify distilled glycerine produced from waste materials enables the removal of impurities in the form of sulphur and nitrogen compounds. Full article

Renewable materials are materials that are replenished naturally and can be used again and again. These materials include things such as bamboo, cork, hemp, and recycled plastic. The use of renewable components helps to reduce the dependence on petrochemical resources and reduce waste. Adopting these materials in various industries such as construction, packaging, and textiles can lead to a more sustainable future and decrease the carbon footprint. The presented research describes new porous polyurethane biocomposites based on used cooking oil polyol (50 per hundred polyol—php) modified with cork (3, 6, 9, and 12 php). The research described here demonstrated that it is possible to replace some petrochemical raw materials with raw materials of renewable origin. This was achieved by replacing one of the petrochemical components used for the synthesis of the polyurethane matrix with a waste vegetable oil component. The modified foams were analyzed in terms of their apparent density, coefficient of thermal conductivity, compressive strength at 10% of deformation, brittleness, short-term water absorption, thermal stability, and water vapor permeability, while their morphology was examined using scanning electron microscopy and the content of closed cells. After the successful introduction of a bio-filler, it was found that the thermal insulation properties of the modified biomaterials were comparable to those of the reference material. It was concluded that it is possible to replace some petrochemical raw materials with raw materials of renewable origin. Full article

We report on the development of open-cell polyurethane foams based on bio-polyols from vegetable oils: hemp seed oil, oilseed radish oil, rapeseed oil and used rapeseed cooking oil. The crude oils were pressed from seeds and subjected to an optimal solvent-free epoxidation process. Bio-polyols were obtained by a ring-opening reaction using diethylene glycol and tetrafluoroboric acid as catalysts. The resultant foams were analysed in terms of their apparent density, thermal conductivity coefficient, mechanical strength, closed cell content, short-term water absorption and water vapour permeability, while their morphology was examined using scanning electron microscopy. It was found that regardless of the properties of the oils, especially the content of unsaturated bonds, it was possible to obtain bio-polyols with very similar properties. The foams were characterized by apparent densities ranging from 11.2 to 12.1 kg/m³, thermal conductivity of <39 mW/m∙K, open cell contents of >97% and high water vapour permeability. Full article

This article presents an ecological approach based on climate neutrality to the synthesis of open-cell polyurethane foams with modified used cooking rapeseed oils. Water was used as a chemical blowing agent in the amount of 20–28 wt.% in relation to the weight of the bio-polyol. The influence of water on the physical and mechanical properties of the synthesized foams was investigated. The resultant porous materials were tested for the content of closed cells, cell structure, apparent density, thermal conductivity, compressive strength, and dimensional stability. It was found that the apparent density decreased in the range of 11–13 kg/m³ when the amount of the foaming agent was increased. In the next step, a foam with a water content of 22% was selected as having the most favorable physico–mechanical properties among all the foams with various water contents. The isocyanate index of the selected foam was then changed from 0.6 to 1.1 and it was observed that the compressive strength increased by an average of 10 kPa. The thermal conductivity coefficients of the final materials with different water contents and isocyanate indices were comparable and in the range of 40–43 mW/m·K. Full article

The main goal of this work was to evaluate the thermal insulation and sound absorption properties of open-cell rigid polyurethane foams synthesized with different contents of cooking oil-based polyol. The content of the applied bio-polyol as well as flame retardant (triethyl phosphate) in the foam formulation had a significant influence on the cellular structures of the materials. The open-cell polyurethane foams were characterized by apparent densities in the range 16–30 kg/m³. The sound absorption coefficients of the polyurethanes with various contents of bio-polyol were determined using the standing wave method (Kundt’s tube) in the frequency range of 100–6300 Hz. The effect of the content of the bio-polyol and flame retardant on the coefficient of thermal conductivity (at average temperatures of 0, 10 and 20 °C) as well as the compressive strength (at 20 and −10 °C) was analyzed. Different trends were observed in terms of the thermal insulation properties and sound absorption ability of the open-cell polyurethanes due to the addition of bio-polyol. In conclusion, it is necessary to use systems containing both petrochemical and bio-based raw materials. Full article

This work presents the cell structure and selected properties of polyurethane (PUR) foams, based on two types of hydroxylated used cooking oil and additionally modified with three different flame retardants. Bio-polyols from municipal waste oil with different chemical structures were obtained by transesterification with triethanolamine (UCO_TEA) and diethylene glycol (UCO_DEG). Next, these bio-polyols were used to prepare open-cell polyurethane foams of very low apparent densities for thermal insulation applications. In order to obtain foams with reduced flammability, the PUR systems were modified with different amounts (10–30 parts per hundred polyol by weight—php) of flame retardants: TCPP (tris(1-chloro-2-propyl)phosphate), TEP (triethyl phosphate), and DMPP (dimethyl propylphosphonate). The flame retardants caused a decrease of the PUR formulations reactivity. The apparent densities of all the foams were comparable in the range 12–15 kg/m³. The lowest coefficients of thermal conductivity were measured for the open-cell PUR foams modified with DMPP. The lowest values of heat release rate were found for the foams based on the UCO_TEA and UCO_DEG bio-polyols that were modified with 30 php of DMPP. Full article

The main strategy of the European Commission in the field of the building industry assumes a reduction of greenhouse gas emissions by up to 20% by 2020 and by up to 80% by 2050. In order to meet these conditions, it is necessary to develop not only efficient thermal insulation materials, but also more environmentally friendly ones. This paper describes an experiment in which two types of bio-polyols were obtained using transesterification of used cooking oil with triethanolamine (UCO_TEA) and diethylene glycol (UCO_DEG). The bio-polyols were next used to prepare low-density rigid polyurethane (PUR) foams. It was found that the bio-polyols increased the reactivity of the PUR systems, regardless of their chemical structures. The reactivity of the system modified with 60% of the diethylene glycol-based bio-polyol was higher than in the case of the reference system. The bio-foams exhibited apparent densities of 41–45 kg/m³, homogeneous cellular structures and advantageous values of the coefficient of thermal conductivity. It was observed that the higher functionality of bio-polyol UCO_TEA compared with UCO_DEG had a beneficial effect on the mechanical and thermal properties of the bio-foams. The most promising results were obtained in the case of the foams modified in 60% with the bio-polyol based on triethanoloamine. In conclusion, this approach, utilizing used cooking oil in the synthesis of high-value thermal insulating materials, provides a sustainable municipal waste recycling solution. Full article