Search Results (221)

As an emerging thermal insulation material, silica aerogel holds broad application prospects in building energy conservation. Silica aerogel based waterborne coatings are low thermal conductivity, readily applicable and environmentally friendly, offering significant advantages for improving building energy efficiency. However, the inadequate dispersibility and agglomeration tendency of silica aerogel in aqueous polymer systems adversely affect coating properties. To address this challenge, a waterborne polyurethane (WPU) coating incorporating 3-aminopropyltriethoxysilane-modified organo-bridged silica aerogel (APTES-OBSA) was developed. Integration of organic segments within organo-bridged silica aerogel (OBSA) framework enhanced compatibility of silica aerogel with organic polyurethane chains, thereby reducing aerogel agglomeration. 3-aminopropyltriethoxysilane (APTES) surface modification of OBSA introduced amino groups that strengthened interfacial interaction between OBSA-WPU, effectively enhancing aerogel dispersion within the aqueous polyurethane matrix. APTES-OBSA loading achieved 20 wt% in WPU composite coatings. Compared to neat WPU coating, the composite coatings achieved 21.6% reduction in thermal conductivity, 10 °C lower temperature under thermal irradiation, and 26.6% higher adhesion. Additionally, the composite coatings demonstrated enhanced thermal stability and good water resistance. The excellent comprehensive performance positions this material as a promising eco-friendly thermal insulation coating for building energy-saving applications. Full article

To elucidate the modification mechanism of waterborne polyurethane (WPU) on emulsified asphalt, anionic and cationic WPUs are utilized as modifiers. As well, their effects on physical properties, microstructure, and compatibility are characterized using basic performance tests, Fourier transform infrared spectroscopy (FTIR), and atomic force microscopy (AFM). The results show that WPU-modified emulsified asphalt exhibited a higher softening point, reduced penetration, and decreased ductility, suggesting enhanced high-temperature stability but diminished low-temperature flexibility. Among all samples, the combination of cationic WPU with cationic emulsified asphalt shows the highest softening point (54.1 °C), whereas cationic emulsified asphalt alone exhibits the lowest one (52.9 °C). Anionic emulsified asphalt demonstrates the highest penetration (79 mm), while non-ionic WPU combined with cationic emulsified asphalt shows the lowest one (59.3 mm). The ductility decreases from 90.3 cm to 28.7 cm. The storage stability varies with WPU ion type. Cationic WPU-modified samples showed the poorest storage stability (0.7% residue), while anionic-modified samples exhibit the best one (0.4% residue). FTIR analysis confirms the presence of characteristic WPU absorption peaks, indicating that physical blending occurs, and chemical interaction is limited. AFM observations reveal that anionic WPUs provide superior compatibility, forming fine, uniformly distributed particles with the lowest surface roughness (5.655 nm). In contrast, cationic WPUs form chain-like structures that cure effectively but exhibit poor dispersion. This study provides a basis for the development of high-performance WPU-modified emulsified asphalt. Full article

This research employed triethylenetetramine as a chelating agent to successfully synthesize a chelating-functional waterborne polyurethane (CWPU) dispersion by adjusting the ratio of hard and soft segments and optimizing the molecular structure through the use of a chain extender. This allowed for the establishment of a stable WPU/Ag composite emulsion system upon the addition of silver nitrate, and during the film formation process, the reducing properties of polyols were employed to in situ reduce Ag⁺, resulting in the formation of silver nanoparticles (AgNPs). Structural characterization analyses, including FTIR and XRD, verified that the reduced AgNPs were evenly distributed in the WPU matrix, and SEM observations revealed the presence of reduced AgNPs on the film. Further, contact angle and TG tests were performed to explore the impact of AgNPs on the hydrophilicity and thermal stability of the film. By applying WPU/Ag to cotton fabric through a padding finishing technique, the fabric retained a breathability of over 64.7% and mechanical properties exceeding 70.9%. Following 20 standardized washes, the antibacterial efficacy against Escherichia coli and Staphylococcus aureus remained above 99%. Even after undergoing 1200 abrasion tests, the antibacterial efficacy for both bacteria was sustained at over 93%, and the antibacterial rate continued to exceed 99% after a 6 h immersion in hot water. These findings suggest that the composite material possesses outstanding thermal stability, durability, and mechanical characteristics. This research offers a new methodology for the development of textiles that combine both usability and prolonged antibacterial efficacy. Full article

Waterborne polyurethane (WPU) coatings have gained significant attention in the industry due to their low environmental impact and excellent properties. Furthermore, the UV-curing system reduces energy costs and enhances curing efficiency. Hence, exploring the UV-curable WPU system is essential for advancing the next generation of coatings. In this study, a 2K WPU system was developed by functionalizing isocyanate-terminated polyurethane with thiol and vinyl groups. The coating was cured under UV light through a thiol-ene click reaction, and the effects of photoinitiator content on the coating performance were investigated. The feasibility of sunlight curing for this WPU coating was also assessed. The results showed that while photoinitiator content had a slight impact on UV-cured WPU coatings, it significantly affected sunlight-cured WPU. Also, with the appropriate photoinitiator content, sunlight-cured WPU could achieve comparable performance to UV-curable ones. Full article

Dimethyl methylphosphonate (DMMP) and modified nano-silica were utilised to enhance the mechanical properties, thermal stability, and flame retardancy of waterborne polyurethane (WPU). Nano-silica modified with the silane coupling agent γ-aminopropyltriethoxysilane (KH550) exhibited excellent dispersibility and stability. Compared with pure WPU, the limiting oxygen index (LOI) of P/Si-WPU increased from 18.1% to 28.3%, and its UL-94 rating reached V-0, with a significant improvement in elongation at break. Furthermore, the peak heat release rate of P/Si-WPU decreased by 29.1%, while the total heat release was reduced by 6.8% in comparison to pure WPU. The synergistic flame-retardant mechanism of phosphorus and silicon was investigated through an analysis of the char residue of WPU and its composites. This study provides a potential approach for the development of WPU with superior flame retardancy and enhanced mechanical properties. Full article

Guided bone regeneration (GBR) membrane has proven to be a fundamental tool in the realm of bone defect repair. In this study, we develop a mussel-inspired composite biomaterial through polydopamine-assisted, combining gelatin–WPU matrix with the ion-release behavior of Cu–MSNs for augmented bone regeneration. The optimized composite membrane exhibits enhanced mechanical stability, demonstrating a tensile strength of 11.23 MPa (representing a 2.3-fold increase compared to Bio-Gide^®), coupled with significantly slower degradation kinetics that retained 73.3% structural integrity after 35-day immersion in physiological solution. Copper ions act as angiogenic agents to promote blood vessel growth and as antimicrobial agents to prevent potential infections. The combined effect of these components creates a biomimetic environment that is ideal for cell adhesion, growth, and differentiation. This research significantly contributes to the development of advanced biomaterials that combine regeneration and infection-prevention functions. It provides a versatile and effective solution for treating bone injuries and defects, offering new hope for patients in need. Full article

Regenerated cellulose (RC) films with abundant sources and low processing costs are considered to be excellent biodegradable and recycled packaging materials. However, there is still a problem to be solved: the poor strength of RC films in the wet state. Polyurethane (PU) possesses excellent mechanical properties, biocompatibility and biodegradability. In this work, a PU coating is successfully introduced on the RC film surface via a facile surface engineering strategy, followed by plane hot-pressing process, and the RC@PU films are obtained. Notably, under wet conditions, RC@PU films show outstanding mechanical properties (fracture stress of 22.5 MPa, fracture strain of 75.9%, toughness of 10.6 MJ/m³), which are greater than those of the pure RC films (18.9 MPa, 56.5%, 6.9 MJ/m³). In addition, RC@PU films play an important role in anti-water evaporation tests. Moreover, RC@PU films exhibit excellent biodegradability, which can be completely degraded in a natural environment in about 70 days. This work provides a simple and feasible surface engineering strategy for developing RC films with excellent wet strength and biodegradability. Full article

Wear resistance is the key factor that affects the long-term use of leather. Graphene has excellent wear resistance properties, but ensuring the effective dispersion of graphene in resin is crucial for determining the performance of the material. In this work, silica modified with polydopamine (SiO₂@PDA) was used as an exfoliation agent. Using the microfluidization process and water as the medium, silica-graphene hybrid nanoparticles (SiO₂@PDA-G) were prepared from expanded graphite. These nanoparticles were further compounded with waterborne polyurethane (WPU), and a superfine fiber-based fabric was used as the substrate to prepare composite coating. The results showed that the high shear force of the microfluidization process easily broke up the lamellar structure of graphite, resulting in few-layer graphene. Nano-silica was adsorbed on the surface of graphene, preventing re-aggregation between the graphene sheets. Compared to the WPU coating, the presence of SiO₂@PDA-G improved the wear resistance and mechanical properties of the coating. The wear rate and the average friction coefficient of the composite coating decreased by 48% and 69%, respectively, and the tensile strength increased by 83%. Therefore, this study provides a new strategy for improving the dispersion of graphene in polymer materials and enhancing the abrasion resistance of the coatings. Full article

The incorporation of waterborne polyurethane (WPU) into bacterial cellulose (BC) fibers significantly improved the tensile strength of the resulting WPU/BC composite film, achieving an enhancement of 19.4 times. The formation of hydrogen bonds between WPU and BC effectively eliminates cavities within the BC matrix, achieving significant plasticization and toughening. Compared with the pure BC film (WPU/BC-0), the elastic modulus of the WPU/BC-5 composite film is reduced by 97.5%, and surface hardness is decreased by 96.9%. When integrated with a flexible EGaIn electrode, the wearable composite film demonstrated exceptional potential in flexible electronics, reliably enabling point-of-care detection of human electrocardiograph (ECG) signals. This WPU-regulated BC approach provides a promising alternative for fabricating flexible and durable substrates suitable for wearable device applications. Full article

This study developed bio-based waterborne polyurethane (BWPU) dispersions containing lignin as a sustainable filler with castor oil (CO), polycaprolactone diol (PCL), or poly(trimethylene ether) glycol (PO3G). The effects of the polyol structure and the presence of lignin on the mechanical performance, thermal stability, water absorption, ethanol resistance, and UV-blocking capabilities of the resulting BWPU samples were evaluated. The results revealed that lignin affects the molecular packing and interchain interactions of CO-based BWPU, thus improving its tensile strength and thermal stability while reducing its water absorption and ethanol permeability. In the PCL-based BWPU, lignin had a minimal impact on water absorption and ethanol resistance but led to greater UV-blocking ability due to interactions between the semi-crystalline matrix of PCL and the aromatic structure of the lignin. In the PO3G-based BWPU, lignin disrupted the polymer network, increasing its water absorption and reducing its ethanol resistance but significantly improving its elongation and UV-shielding behavior. These results highlight the dual role of lignin as a sustainable reinforcing agent and functional additive in enhancing the properties of BWPU. By tailoring the polyol structure and optimizing lignin use, this study demonstrates a framework for the development of eco-friendly PU composites suitable for use as coatings, barriers, UV-shielding films, and packaging Full article

This study investigates the modification of aluminum hydroxide (ATH) powder using waterborne polyurethane (WPU) as a novel modifier, along with its subsequent effects on the dispersion, mechanical properties, and thermal performance of ATH-filled low-density polyethylene (LDPE) composites. ATH was modified through an optimized wet process, and the modification efficiency was evaluated using various characterization techniques, including scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and thermogravimetric analysis (TGA). The results show that WPU, as a modifier, effectively improved the dispersion of ATH in the organic phase, as demonstrated by the reduced settling time and enhanced interfacial compatibility between ATH and LDPE. The modified ATH demonstrated enhanced mechanical properties in LDPE-based composites, with a tensile strength of 30.02 MPa, flexural strength of 13.20 MPa, impact strength of 65.75 kJ/m², and elongation at break of 59.84%, all reaching their maximum at 3.0 wt.% WPU modification. Additionally, the flame retardancy of the composites was significantly improved due to the incorporation of ATH, with the ATH content in the composites reaching up to 60%, further enhancing their fire resistance. This study highlights the effectiveness of WPU-modified ATH as both a flame retardant and a reinforcing filler for LDPE composites, offering potential advantages in enhancing material properties while reducing manufacturing costs. Full article

Waterborne polyurethane cationomer coatings modified with 1,3-bis(3(3-(propoxy-2-ol-)-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide)-3-propyloxy))tetramethyldisiloxane (TMDS–AGE–DOPA) containing phosphorus and silicon atoms were obtained. Their structures were confirmed by Fourier transform infrared (FTIR) spectroscopy. The effect of TMDS–AGE–DOPA on thermal properties, flame retardancy, and surface characteristics (gloss, contact angle, surface free energy), as well as performance properties (hardness, impact resistance), was investigated. A coupled TG-FTIR technique was employed for evolved gas analysis. Thermal stability decreased with the addition of the modifier, while the glass transition temperature increased from −19 to 25 °C. The modifier improved the flame retardancy of the material by shifting the peak temperature of the heat release rate (T_PHRR) to lower values. The gloss of the coatings was very high (>90 GU at all angles studied), although it decreased with increasing modifier content. The presence of phosphorus moieties from the modifier enhanced hydrophilicity, raising surface free energy (SFE) from 37.9 to 44.0 mJ/m². The coatings are soft materials with a Persoz hardness in the range of 0.05–0.32. The modifier increased hardness but reduced impact strength. The obtained cationomers can be applied as environmentally friendly coatings on hydrophilic surfaces such as textiles, glass, or wood. Full article

X-rays’ high-energy nature poses risks to human health. Traditional X-ray shielding materials often contain toxic lead and have drawbacks like bulkiness and rigidity. Consequently, there is an increasing need to develop lightweight, non-toxic, flexible, and efficient shielding materials. In this study, we modified barite with waterborne polyurethane (WPU) and systematically investigated the effects of WPU on barite’s properties. The modification with WPU not only reduced the tendency of barite (B) to agglomerate but also enhanced its compatibility with polymers, thereby significantly improving the mechanical properties of LDPE/WPU-B composites. Compared to unmodified barite in LDPE/B composites, the tensile and flexural modulus of the LDPE/WPU-B composites increased by 22.31% and 29.64%, respectively. With 20% WPU-modified barite, the radiation shielding efficiency increased by 5%. When the WPU-B content reached 40%, the shielding efficiency of the LDPE/WPU-B composite exceeded 90% for tube voltages ranging from 60 kV to 120 kV, achieving a lead equivalent of 0.38 mmPb at 100 kV. This novel LDPE/WPU-B composite has great potential for low-dose radiation shielding applications. Full article

MXenes are a group of novel two-dimensional (2D) materials with merits such as large specific surface area, abundant surface-functional groups, high chemical activity, excellent mechanical properties, high hydrophilicity, and good compatibility with various polymers. In recent years, many novel high-performance organic anticorrosion coatings using MXenes as nanofillers have been reported and have attracted widespread attention. As the first successfully prepared MXene material, Ti₃C₂T_x is the most extensively studied and typical member of the MXene family. Therefore, it is taken as the representative of its family, and the status of Ti₃C₂T_x MXene/epoxy resin (EP) and MXene/waterborne polyurethane (WPU) polymer anticorrosive composite coatings is reviewed. Firstly, the structure, characteristics, and main synthesis methods of MXenes are briefly introduced. Then, the latest progress of four surface-modification strategies to improve the dispersion, compatibility, stability, and anti-aggregation properties of MXenes, namely functionalization grafting, orientation regulation, heterostructure nanocomposite design, and stabilization and greening treatment, are analyzed and summarized. Finally, the current challenges and future opportunities regarding MXene-based corrosion-resistant organic composite coatings are discussed prospectively. Full article

Exploiting novel crosslinking chemistry, this study pioneers the use of waterborne polyurethane (WPU) to chemically crosslink porcine-derived gelatin, producing enhanced gelatin hydrogel films through a solvent-casting method. Our innovative approach harnesses the reactive isocyanate groups of WPU, coupling them effectively with gelatin’s hydroxyl and primary amino groups to form robust urea and urethane linkages within the hydrogel matrix. This method not only preserves the intrinsic elasticity of polyurethane but also significantly augments the films’ tensile strength and strain. Comprehensive characterizations of these hydrogel films and pre-formed hydrogel reaction mixtures were conducted using viscosity measurements, Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetric Analysis (TGA), and the universal testing machine (UTM) for tensile-recovery assessments, alongside evaluations of their biocompatibility. The results demonstrated a reduction in pore size with an increase in WPU concentration from 2 to 6% in the developed hydrogels with a decrease in the equilibrium swelling ratio from 15% to 9%, respectively. Further, hydrogels with 6% WPU exhibited the highest tensile stress in both a dry and wet state. The gelatin hydrogel formed with 6% WPU blend also demonstrated the growth and proliferation of CCD-986K (fibroblast) and CCD-1102 (keratinocyte) cells for up to 5 days of co-culturing. The results indicate a notable enhancement in the mechanical properties and biocompatibility of gelatin hydrogels upon the introduction of WPU, positioning these films as superior candidates for biomedical applications such as tissue engineering and wound dressing. Full article